A filtering device for pesticide emulsifiable concentrate

CN224656211UActive Publication Date: 2026-08-21ANHUI XITIAN BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522083535.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-28
Publication Date
2026-08-21
Estimated Expiration
2035-09-28

AI Technical Summary

Technical Problem

该过滤装置无法配合剪切乳化装置对滤渣进行循环加工利用,而是需要将滤袋从过滤装置中取出,并更换滤袋继续使用,再从滤袋中清理出滤渣,并转运至剪切乳化装置内再次加工,操作起来十分麻烦,无法高效地对滤渣进行回收利用

Benefits of technology

[0015]根据上述技术方案,本实用新型相比较于现有技术的有益效果是:本申请通过剪切乳化机构在罐体内对农药进行乳化剪切加工,加工完成后,通过打开电磁阀和泵机,以将罐体内的农药乳油通过第一输送管道抽出至环形滤网内,泵机会通过进水口将农药乳油从环形滤网内抽出,并通过泵机出水口泵送至下一环节,此时农药乳油内的较大颗粒会被环形滤网过滤,从而滞留在环形滤网内,当环形滤网内的滤渣积攒到一定量时,通过启动第一阀门组件以使第二输送管道与第三输送管道连通,滤渣会在重力的作用下落入第三输送管道内,然后输送机构会将滤渣输送至第二阀门组件一侧,当第三输送管道内的滤渣积攒到一定量时,通过启动第二阀门组件以使第三输送管道与罐体连通,然后再通过输送机构以将滤渣输送至罐体内,然后再向罐体内加入适当比例的水,再次启动剪切乳化机构进行加工,然后再进行上述循环工作,从而高效地对滤渣进行回收利用。

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Abstract

The utility model discloses a filter device of pesticide emulsifiable concentrate, the device includes: jar body, first conveying pipeline, second conveying pipeline, third conveying pipeline, pump, conveying mechanism, first valve subassembly, second valve subassembly and shearing emulsification mechanism, second conveying pipeline sets up at jar body one side, and its inside is provided with ring filter screen, jar body water outlet passes through solenoid valve and first conveying pipeline one end intercommunication arrangement. The application has overcome that the filter device cannot cooperate shearing emulsification device to carry out recycling processing and utilization to filter residue, but needs to take out filter bag from the filter device, and changes filter bag and continues using, and then cleans out filter residue from the filter bag, and transfers to shearing emulsification device and processes again, and it is very troublesome to operate, and cannot efficiently recycle and utilize filter residue. To provide a kind of filter device of pesticide emulsifiable concentrate that can cooperate shearing emulsification device to carry out recycling utilization to filter residue.
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Description

Technical Field

[0001] This utility model relates to the field of pesticide emulsifiable concentrate processing, and more specifically, to a pesticide emulsifiable concentrate filtration device. Background Technology

[0002] Emulsifiable concentrate pesticides are mainly composed of pesticide technical, emulsifiers and penetrants, and solvents such as methanol and xylene. The resulting emulsifiable concentrate pesticide is pumped into a high-level storage tank for free settling. The supernatant enters the packaging process, while the settling residue is returned to the mixing stage for reprocessing.

[0003] Chinese Patent No. CN202220193426.3 discloses a bag filter for emulsifiable concentrate pesticides. The filter bag is supported by a metal mesh cylinder inside. The emulsifiable concentrate pesticide flows in through the inlet, is filtered by the filter bag, and flows out through the outlet. Impurities are trapped in the filter bag. The filter bag can be replaced and the filter can be used again.

[0004] The applicant discovered the following technical problems when implementing the above-mentioned technical solution: This filtration device cannot be used in conjunction with a shear emulsification device to recycle the filter residue. Instead, the filter bag needs to be removed from the filtration device, replaced, and then the filter residue needs to be cleaned out of the filter bag and transferred to the shear emulsification device for further processing. This is very cumbersome and cannot efficiently recycle the filter residue.

[0005] Therefore, providing a filtration device for pesticide emulsifiable concentrates that can be used in conjunction with a shear emulsification device to recycle the filter residue is a problem that this utility model urgently needs to solve. Utility Model Content

[0006] To address the aforementioned technical problems, the purpose of this utility model is to overcome the limitations of existing filtration devices, which cannot be used in conjunction with shear emulsification devices to recycle and reuse filter residue. Instead, the existing devices require removing the filter bag from the filtration device, replacing it for continued use, cleaning the filter residue from the bag, and transferring it to the shear emulsification device for further processing. This process is cumbersome and inefficient in recycling the filter residue. Therefore, this invention provides a filtration device for pesticide emulsifiable concentrates that can be used in conjunction with a shear emulsification device to recycle the filter residue.

[0007] To achieve the above objectives, this utility model provides a filtration device for pesticide emulsifiable concentrates. The device includes: a tank, a first conveying pipe, a second conveying pipe, a third conveying pipe, a pump, a conveying mechanism, a first valve assembly, a second valve assembly, and a shearing emulsification mechanism. The second conveying pipe is located on one side of the tank and has an annular filter screen inside. The outlet of the tank is connected to one end of the first conveying pipe via a solenoid valve. The other end of the first conveying pipe extends into the second conveying pipe and is connected to the annular filter screen. One end of the second conveying pipe is connected to the third conveying pipe via the first valve assembly. One end of the third conveying pipe is connected to the tank via the second valve assembly. The inlet of the pump is connected to one side of the second conveying pipe. The conveying mechanism is located inside the third conveying pipe to convey filter residue into the tank. The shearing emulsification mechanism is located inside the tank.

[0008] Preferably, the conveying mechanism includes a first rotary motor and a conveying screw, wherein the conveying screw is adapted to the annular filter screen and is rotatably disposed within the annular filter screen via the first rotary motor.

[0009] Preferably, the first valve assembly includes a second rotary motor and a first ball valve. The second conveying pipe has a first spherical groove coaxially arranged inside the second conveying pipe near one end of the third conveying pipe, which is adapted to the first ball valve. The first ball valve is rotatably arranged in the first spherical groove by the second rotary motor, and has a through hole coaxially arranged inside it that is adapted to the second conveying pipe.

[0010] Preferably, the second valve assembly includes a third rotary motor and a second ball valve. The third conveying pipe has a second spherical groove adapted to the second ball valve at one end near the tank. The second ball valve is rotatably mounted in the second spherical groove by the third rotary motor, and has a through hole adapted to the third conveying pipe coaxially arranged inside it.

[0011] Preferably, the second conveying pipe located on one side of the first valve assembly and the third conveying pipe located on one side of the second valve assembly are respectively provided with filter residue viewing windows along their length directions.

[0012] Preferably, a photoelectric sensor is provided on one side of each filter cake viewing window.

[0013] Preferably, the first conveying pipe, the second conveying pipe, the third conveying pipe and the pump inlet are detachably connected by flanges, and the annular filter screen is detachably installed inside the second conveying pipe.

[0014] Preferably, the annular filter screen is further provided with a scraping mechanism for scraping off filter residue on the inner side of the annular filter screen; wherein, the scraping mechanism includes: a fourth rotary motor and a rotating rod, the rotating rod being rotatably disposed coaxially within the annular filter screen via the fourth rotary motor, and a spiral scraper that fits against the inner wall of the annular filter screen is coaxially arranged around its periphery.

[0015] According to the above technical solution, the beneficial effects of this utility model compared with the prior art are as follows: This application uses a shearing emulsification mechanism to emulsify and shear pesticides in the tank. After processing, by opening the solenoid valve and the pump, the pesticide emulsifiable oil in the tank is drawn out into the annular filter through the first conveying pipe. The pump draws the pesticide emulsifiable oil from the annular filter through the inlet and pumps it to the next stage through the pump outlet. At this time, larger particles in the pesticide emulsifiable oil will be filtered by the annular filter and thus retained in the annular filter. When the filter residue in the annular filter accumulates to a certain amount, it is then... The first valve assembly is activated to connect the second and third conveying pipes. The filter residue falls into the third conveying pipe under gravity, and then the conveying mechanism transports the filter residue to the side of the second valve assembly. When the filter residue in the third conveying pipe accumulates to a certain amount, the second valve assembly is activated to connect the third conveying pipe to the tank. The filter residue is then transported into the tank by the conveying mechanism. Then, an appropriate proportion of water is added to the tank, and the shearing emulsification mechanism is activated again for processing. The above cycle is then repeated to efficiently recycle the filter residue.

[0016] Other features and advantages of this utility model will be described in detail in the following detailed description section; and all parts not covered in this utility model are the same as or can be implemented using existing technology. Attached Figure Description

[0017] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the following detailed description to explain the present invention, but do not constitute a limitation thereof. In the drawings: Figure 1 This is a plan view of a pesticide emulsifiable concentrate filtration device provided in a preferred embodiment of this utility model; Figure 2 This is a perspective view of a pesticide emulsifiable concentrate filtration device provided in a preferred embodiment of the present invention; Figure 3 This is a plan sectional view of a pesticide emulsifiable concentrate filtration device provided in a preferred embodiment of the present invention; Figure 4 This is a partial plan view of a pesticide emulsifiable concentrate filtration device provided in a preferred embodiment of the present invention.

[0018] Explanation of reference numerals in the attached drawings: 1-Tank body; 2-First conveying pipe; 3-Second conveying pipe; 301-Annular filter screen; 302-First spherical trough; 4-Third conveying pipe; 401-Second spherical trough; 5-Pump; 6-Conveying mechanism; 601-First rotary motor; 602-Conveying screw; 7-First valve assembly; 701-Second rotary motor; 702-First ball valve; 8-Second valve assembly; 801-Third rotary motor; 802-Second ball valve; 9-Shearing emulsification mechanism; 10-Filter residue viewing window; 11-Scraping mechanism; 1101-Fourth rotary motor; 1102-Rotating rod; 1103-Spiral scraper. Detailed Implementation

[0019] The specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are for illustration and explanation only and are not intended to limit the scope of this utility model.

[0020] In the description of the embodiments of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings, or the orientation or positional relationships commonly used when the utility model product is in use. These are merely for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the utility model. Furthermore, the terms "first," "second," and "third," etc., are only used for distinguishing descriptions and should not be construed as indicating or implying relative importance. Additionally, the terms "horizontal," "vertical," and "suspended," etc., do not indicate that the component is required to be absolutely horizontal or suspended, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0021] In the description of the embodiments of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0022] To further understand the features, technical means, and specific objectives and functions achieved by this utility model, the following detailed description of this utility model is provided in conjunction with the accompanying drawings and specific embodiments.

[0023] Reference Figure 1 and Figure 3 A filtration device for pesticide emulsifiable concentrate, comprising: a tank 1, a first conveying pipe 2, a second conveying pipe 3, a third conveying pipe 4, a pump 5, a conveying mechanism 6, a first valve assembly 7, a second valve assembly 8, and a shearing emulsification mechanism 9. The second conveying pipe 3 is disposed on one side of the tank 1 and has an annular filter screen 301 inside it. The outlet of the tank 1 is connected to one end of the first conveying pipe 2 via a solenoid valve. The other end of the first conveying pipe 2 extends into the second conveying pipe 3 and is connected to the annular filter screen 301. One end of the second conveying pipe 3 is connected to the third conveying pipe 4 via the first valve assembly 7. One end of the third conveying pipe 4 is connected to the tank 1 via the second valve assembly 8. The inlet of the pump 5 is connected to one side of the second conveying pipe 3. The conveying mechanism 6 is disposed inside the third conveying pipe 4 to convey filter residue to the tank 1. The shearing emulsification mechanism 9 is disposed inside the tank 1.

[0024] This application uses a shearing emulsification mechanism 9 to emulsify and shear pesticides within the tank 1. After processing, the pesticide emulsifiable concentrate in the tank 1 is drawn out through the first conveying pipe 2 into the annular filter 301 by opening the solenoid valve and pump 5. The pump 5 draws the pesticide emulsifiable concentrate from the annular filter 301 through the inlet and pumps it to the next stage through the outlet. At this time, larger particles in the pesticide emulsifiable concentrate are filtered by the annular filter 301 and thus retained within the annular filter 301. When the filter residue in the annular filter 301 accumulates to a certain amount, the first valve assembly 7 is activated to... The second conveying pipe 3 is connected to the third conveying pipe 4. The filter residue will fall into the third conveying pipe 4 under the action of gravity. Then, the conveying mechanism 6 will convey the filter residue to the side of the second valve assembly 8. When the filter residue in the third conveying pipe 4 accumulates to a certain amount, the second valve assembly 8 is activated to connect the third conveying pipe 4 to the tank 1. Then, the filter residue is conveyed into the tank 1 through the conveying mechanism 6. Then, an appropriate proportion of water is added into the tank 1, and the shearing emulsification mechanism 9 is activated again for processing. Then, the above cycle is repeated to efficiently recycle the filter residue.

[0025] Reference Figure 3 The conveying mechanism 6 includes a first rotary motor 601 and a conveying screw 602. The conveying screw 602 is adapted to the annular filter screen 301 and is rotatably arranged coaxially within the annular filter screen 301 via the first rotary motor 601.

[0026] This application achieves the conveying of filter residue by starting the first rotary motor 601 to drive the conveying screw 602 to rotate.

[0027] Reference Figure 3 The first valve assembly 7 includes a second rotary motor 701 and a first ball valve 702. The second conveying pipe 3 has a first spherical groove 302 coaxially arranged inside near one end of the third conveying pipe 4, which is adapted to the first ball valve 702. The first ball valve 702 is rotatably arranged in the first spherical groove 302 through the second rotary motor 701, and has a through hole coaxially arranged inside it that is adapted to the second conveying pipe 3.

[0028] When the filter residue in the annular filter screen 301 accumulates to a certain amount, the second rotary motor 701 is started to drive the first ball valve 702 to rotate, thereby connecting the second conveying pipe 3 and the third conveying pipe 4. The filter residue will fall into the third conveying pipe 4 under the action of gravity.

[0029] Reference Figure 3 The second valve assembly 8 includes a third rotary motor 801 and a second ball valve 802. The third conveying pipe 4 has a second spherical groove 401 adapted to the second ball valve 802 at one end near the tank body 1. The second ball valve 802 is rotatably disposed in the second spherical groove 401 by the third rotary motor 801, and has a through hole adapted to the third conveying pipe 4 coaxially disposed inside it.

[0030] When the filter residue in the third conveying pipe 4 accumulates to a certain amount, the third drive motor drives the second ball valve 802 to rotate, thereby connecting the tank 1 with the third conveying pipe 4, and then the conveying mechanism 6 conveys the filter residue in the third conveying pipe 4 into the tank 1.

[0031] Reference Figure 1 and Figure 2 The second conveying pipe 3, located on one side of the first valve assembly 7, and the third conveying pipe 4, located on one side of the second valve assembly 8, are respectively provided with filter residue viewing windows 10 along their length directions.

[0032] Users of this application can determine whether it is necessary to open the first valve assembly 7 and the second valve assembly 8 by observing the filter residue viewing window 10.

[0033] Each filter cake viewing window 10 is equipped with a photoelectric sensor on one side.

[0034] This application uses a photoelectric sensor to detect the amount of filter residue in the third conveying pipe 4 and the second conveying pipe 3. When the amount of filter residue reaches a certain level, the light emitted by the light emitter of the photoelectric sensor will be partially absorbed by the filter residue during reflection, and the light received by the light receiver of the photoelectric sensor will be weakened. Then, the signal is transmitted to the PLC control unit, which controls the first valve assembly 7 or the second valve assembly 8 to open and controls the conveying mechanism 6 to send the filter residue into the tank 1. The photoelectric sensor is not shown in the figure.

[0035] Reference Figure 1 and Figure 2 The first conveying pipe 2, the second conveying pipe 3, the third conveying pipe 4, and the water inlet of the pump 5 are detachably connected by flanges, and the annular filter screen 301 is detachably installed in the second conveying pipe 3.

[0036] This application allows for the detachable installation of three pipes and annular filter 301, facilitating user cleaning of the inside of the pipes and the annular filter 301; the entire device is mounted on a compatible frame.

[0037] Reference Figure 3 and Figure 4 The annular filter screen 301 is further provided with a scraping mechanism 11 for scraping off the filter residue inside the annular filter screen 301; wherein, the scraping mechanism 11 includes: a fourth rotary motor 1101 and a rotating rod 1102, the rotating rod 1102 is rotatably disposed coaxially with the fourth rotary motor 1101 inside the annular filter screen 301, and a spiral scraper 1103 is coaxially arranged around its periphery and fits against the inner wall of the annular filter screen 301.

[0038] This application starts the fourth rotary motor 1101 to drive the rotating rod 1102 to rotate, thereby scraping off the filter residue inside the annular filter screen 301 by the spiral scraper 1103. At the same time, it can also stir the filter residue above the first valve assembly 7 to prevent it from clumping and falling into the third conveying pipe 4 under the action of gravity.

[0039] In use, the device provided by this utility model emulsifies and shears the pesticide within the tank 1 using a shearing emulsification mechanism 9. After processing, the pesticide emulsifiable oil in the tank 1 is drawn out through the first conveying pipe 2 into the annular filter 301 by opening the solenoid valve and pump 5. The pump 5 draws the pesticide emulsifiable oil from the annular filter 301 through the inlet and pumps it to the next stage through the outlet. At this time, larger particles in the pesticide emulsifiable oil are filtered by the annular filter 301 and thus retained within the annular filter 301. When the filter residue in the annular filter 301 accumulates to a certain amount, the first... Valve assembly 7 connects the second conveying pipe 3 and the third conveying pipe 4. The filter residue falls into the third conveying pipe 4 under gravity. Then, the conveying mechanism 6 conveys the filter residue to the side of the second valve assembly 8. When the filter residue in the third conveying pipe 4 accumulates to a certain amount, the second valve assembly 8 is activated to connect the third conveying pipe 4 to the tank 1. Then, the filter residue is conveyed into the tank 1 by the conveying mechanism 6. Then, an appropriate proportion of water is added to the tank 1, and the shearing emulsification mechanism 9 is activated again for processing. Then, the above cycle is repeated to efficiently recycle the filter residue.

[0040] The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details of the above embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, and these simple modifications all fall within the protection scope of the present invention.

[0041] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable way without contradiction. In order to avoid unnecessary repetition, this utility model will not describe the various possible combinations separately.

[0042] Furthermore, various different embodiments of this utility model can be combined in any way, as long as they do not violate the spirit of this utility model, they should also be regarded as the content disclosed by this utility model.

Claims

1. A filtration device for pesticide emulsifiable concentrate, characterized in that, The device includes: a tank (1), a first conveying pipe (2), a second conveying pipe (3), a third conveying pipe (4), a pump (5), a conveying mechanism (6), a first valve assembly (7), a second valve assembly (8), and a shearing emulsification mechanism (9). The second conveying pipe (3) is located on one side of the tank (1) and has an annular filter screen (301) inside. The outlet of the tank (1) is connected to one end of the first conveying pipe (2) via a solenoid valve, and the other end of the first conveying pipe (2) extends into the second conveying pipe. The second conveying pipe (3) is connected to the annular filter screen (301). One end of the second conveying pipe (3) is connected to the third conveying pipe (4) through the first valve assembly (7). One end of the third conveying pipe (4) is connected to the tank (1) through the second valve assembly (8). The inlet of the pump (5) is connected to one side of the second conveying pipe (3). The conveying mechanism (6) is installed in the third conveying pipe (4) to convey the filter residue to the tank (1). The tank (1) is equipped with a shearing emulsification mechanism (9).

2. The pesticide emulsifiable concentrate filtration device according to claim 1, characterized in that, The conveying mechanism (6) includes a first rotary motor (601) and a conveying screw (602). The conveying screw (602) is adapted to the annular filter screen (301) and is rotatably arranged in the annular filter screen (301) coaxially via the first rotary motor (601).

3. The pesticide emulsifiable concentrate filtration device according to claim 1, characterized in that, The first valve assembly (7) includes a second rotary motor (701) and a first ball valve (702). The second conveying pipe (3) has a first spherical groove (302) coaxially arranged inside near the third conveying pipe (4) to be adapted to the first ball valve (702). The first ball valve (702) is rotatably arranged in the first spherical groove (302) through the second rotary motor (701), and has a through hole coaxially arranged inside to be adapted to the second conveying pipe (3).

4. The pesticide emulsifiable concentrate filtration device according to claim 1, characterized in that, The second valve assembly (8) includes a third rotary motor (801) and a second ball valve (802). The third conveying pipe (4) has a second ball groove (401) adapted to the second ball valve (802) at one end near the tank (1). The second ball valve (802) is rotatably disposed in the second ball groove (401) by the third rotary motor (801), and has a through hole adapted to the third conveying pipe (4) coaxially disposed inside it.

5. The pesticide emulsifiable concentrate filtration device according to claim 1, characterized in that, The second conveying pipe (3) located on one side of the first valve assembly (7) and the third conveying pipe (4) located on one side of the second valve assembly (8) are respectively provided with filter residue viewing windows (10) along their length direction.

6. The pesticide emulsifiable concentrate filtration device according to claim 1, characterized in that, Each filter cake viewing window (10) is equipped with a photoelectric sensor on one side.

7. The pesticide emulsifiable concentrate filtration device according to claim 1, characterized in that, The first conveying pipe (2), the second conveying pipe (3), the third conveying pipe (4) and the pump (5) inlet are detachably connected by flanges, and the annular filter (301) is detachably installed in the second conveying pipe (3).

8. The pesticide emulsifiable concentrate filtration device according to claim 1, characterized in that, The annular filter screen (301) is further provided with a scraping mechanism (11) for scraping off filter residue from the inner side of the annular filter screen (301); wherein, The scraping mechanism (11) includes a fourth rotary motor (1101) and a rotating rod (1102). The rotating rod (1102) is rotatably mounted coaxially with the fourth rotary motor (1101) inside the annular filter screen (301), and a spiral scraper (1103) is coaxially arranged around its periphery and fits against the inner wall of the annular filter screen (301).

Citation Information

Patent Citations

  • Bag filter for missible oil type pesticide

    CN217247151U