A deoiling device for food processing
Patent Information
- Application Number
- CN202521763700.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-19
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-08-19
AI Technical Summary
[0003]目前,市场上的食品脱油装置多采用静置沥油或简单离心的方式,静置沥油耗时较长,且难以去除食品内部渗入的油脂,导致脱油效率低下;传统离心式脱油设备虽能加快油脂分离,但往往因离心力分布不均,易造成食品损坏,同时分离出的油脂收集困难,不利于统一回收利用,造成资源浪费
本实用新型中,通过电机驱动锥齿轮组联动,带动过滤箱稳定摆动,利用摆动离心力快速分离食品表面及内部的油脂,油脂经过滤孔收集后通过漏水管集中排出,既实现了食品脱油的高效性,又便于油脂的统一回收处理,有效提升了脱油作业的整体效率与资源利用率。
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Figure CN224656226U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of food processing, and in particular to an oil removal device for food processing. Background Technology
[0002] In the food processing industry, especially in the production of fried foods, oil removal and equipment cleaning are crucial steps in ensuring food quality and improving production efficiency. The effectiveness of oil removal directly affects the taste, shelf life, and nutritional value of food, while the cleanliness of equipment is related to meeting production hygiene standards and ensuring the long-term stable operation of the equipment. Therefore, related oil removal devices and cleaning mechanisms have always been a focus of attention in the industry.
[0003] Currently, most food degreasing devices on the market use static draining or simple centrifugation. Static draining is time-consuming and fails to remove grease that has seeped into the food, resulting in low degreasing efficiency. Traditional centrifugal degreasing equipment can accelerate grease separation, but uneven centrifugal force distribution often damages the food, and the separated grease is difficult to collect, hindering unified recycling and causing resource waste. Regarding equipment cleaning, the inner walls of existing devices mostly rely on manual wiping, which is not only labor-intensive and time-consuming, but also difficult to thoroughly remove stubborn grease from corners and residual oil. Long-term accumulation can breed bacteria, affecting food hygiene and safety. Furthermore, grease corrodes equipment components, shortens the device's lifespan, increases maintenance costs, and raises the equipment failure rate. Therefore, this application proposes a degreasing device for food processing to address these technical problems. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing an oil removal device for food processing. This invention achieves efficient oil removal and grease recovery through a motor-driven bevel gear set, improving efficiency and resource utilization. It also utilizes a perforated water pipe combined with a cleaning brush for rapid cleaning, saving time, reducing costs, extending the device's lifespan, and enhancing stability.
[0005] To achieve the above objectives, the present invention provides the following technical solution: An oil-removing device for food processing includes a housing. A fixing block 1 is fixedly connected to the front outer wall of the housing. A motor 2 is installed inside the fixing block 1. A bevel gear 3 is fixedly connected to the drive end of the motor 2. A bevel gear 4 is meshed with the outer wall of the bevel gear 3. A rotating block 2 is fixedly connected to the outer wall of the bevel gear 4. A filter box is connected to the rotating block 2 via a rotating assembly. A cover is slidably connected to the top of the filter box. A handle is fixedly connected to the right outer wall of the cover. A motor 1 is installed on the front outer wall of the housing. A bevel gear 2 is fixedly connected to the drive end of the motor 1. A cleaning brush is connected to the bevel gear 2 via a threaded assembly. A fixing block 3 is fixedly connected to the rear outer wall of the housing. A rotating block 3 is rotatably connected to the outer wall of the fixing block 3. The front outer wall of the rotating block 3 is connected to the rear outer wall of the filter box.
[0006] Furthermore, the rotating assembly includes a connecting rod rotatably connected to the outer wall of the second rotating block, and a first rotating block rotatably connected to the rear outer wall of the connecting rod. The front outer wall of the filter box is fixedly connected to the rear outer wall of the first rotating block.
[0007] Furthermore, the threaded assembly includes a bevel gear one that meshes with the outer wall of a bevel gear two, and a threaded rod is fixedly connected to the top of the bevel gear one, with the cleaning brush threadedly connected to the outer wall of the threaded rod.
[0008] Furthermore, a fixing block two is fixedly connected to the front outer wall of the housing, and the bevel gear three and bevel gear four rotate inside the fixing block two. The rotating block two and rotating block one are rotatably connected to the front outer wall of the fixing block two.
[0009] Furthermore, two C-shaped grooves are formed on the outer walls of the front and rear sides of the housing, and the filter box moves inside the housing through the C-shaped grooves.
[0010] Furthermore, a second sliding groove is provided inside the housing, and the cleaning brush is slidably connected inside the second sliding groove.
[0011] Furthermore, the inner wall of the filter box is provided with a second sliding groove, and the cover is slidably connected inside the second sliding groove.
[0012] Furthermore, a water pipe is installed on the inner wall of the box for connecting to an external water source to clean the inside of the box, and a drain pipe is provided at the bottom of the box for draining the liquid inside the box.
[0013] This utility model has the following beneficial effects: In this invention, a motor drives a bevel gear set to move the filter box in a stable swinging motion. The centrifugal force of the swinging motion is used to quickly separate the oil from the surface and interior of the food. The oil is collected through the filter holes and discharged through the drain pipe. This not only achieves high efficiency in degreasing food but also facilitates the unified recycling and processing of oil, effectively improving the overall efficiency and resource utilization of the degreasing operation.
[0014] In this invention, hot water containing detergent is sprayed out through a perforated water pipe, evenly covering the inner wall of the tank. At the same time, a motor controls a cleaning brush to move up and down along an oil-resistant stainless steel threaded rod. The combination of hot water rinsing and brush wiping can quickly remove residual debris and oil stains from the inner wall of the tank. This design not only significantly saves cleaning time and reduces labor maintenance costs, but also effectively extends the service life of the device and enhances the stability of equipment operation through the selection of oil-resistant materials and a scientific sewage discharge method. Attached Figure Description
[0015] Figure 1 This is a perspective view of an oil removal device for food processing proposed in this utility model; Figure 2 This is a schematic diagram of the connecting rod structure of an oil removal device for food processing proposed in this utility model; Figure 3 This is a schematic diagram of the structure of the fixing block two of the oil removal device for food processing proposed in this utility model; Figure 4 This is a schematic diagram of the housing structure of an oil removal device for food processing proposed in this utility model; Figure 5 This is a schematic diagram of the filter box structure of an oil removal device for food processing proposed in this utility model.
[0016] Legend: 1. Housing; 2. Filter box; 3. C-shaped groove; 4. Water pipe; 5. Cleaning brush; 6. Cover; 7. Fixing block one; 8. Motor one; 9. Drain pipe; 10. Motor two; 11. Fixing block two; 12. Rotating block one; 13. Handle; 14. Connecting rod; 15. Rotating block two; 16. Fixing block three; 17. Rotating block three; 18. Threaded rod; 19. Sliding groove one; 20. Bevel gear one; 21. Bevel gear two; 22. Sliding groove two; 23. Bevel gear three; 24. Bevel gear four. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Reference Figures 1-5This utility model provides an embodiment of an oil-removing device for food processing, comprising a housing 1, a fixing block 7 fixedly connected to the front outer wall of the housing 1, a motor 10 disposed inside the fixing block 7, a bevel gear 23 fixedly connected to the drive end of the motor 10, a bevel gear 24 meshing with the outer wall of the bevel gear 23, a rotating block 15 fixedly connected to the outer wall of the bevel gear 24, a rotating assembly including a connecting rod 14 rotatably connected to the outer wall of the rotating block 15, a rotating block 12 rotatably connected to the rear outer wall of the connecting rod 14, and a filter box 2 fixedly connected to the rear of the rotating block 12. A cover 6 is slidably connected to the top of the filter box 2 on the outer side wall. A handle 13 is fixedly connected to the outer right side wall of the cover 6. A motor 8 is provided on the outer front wall of the box body 1. A bevel gear 21 is fixedly connected to the drive end of the motor 8. The threaded assembly includes a bevel gear 20 meshing with the outer wall of the bevel gear 21. A threaded rod 18 is fixedly connected to the top of the bevel gear 20. A cleaning brush 5 is threadedly connected to the outer wall of the threaded rod 18. A fixing block 3 16 is fixedly connected to the outer rear wall of the box body 1. A rotating block 3 17 is rotatably connected to the outer wall of the fixing block 3 16. The outer front wall of the rotating block 3 17 is connected to the outer rear wall of the filter box 2.
[0019] Specifically, when using this device, first open the cover 6 using handle 13, place the food to be degreased into the filter box 2, and then close the cover 6. Next, turn on the motor 10 inside the fixed block 7. The drive end of the motor 10 drives the bevel gear 23 to rotate, and the bevel gear 24 meshing with it rotates accordingly, causing the rotating block 15 fixed on its outer wall to rotate. This, in turn, pulls the connecting rod 14 rotatably connected to the outer wall of the rotating block 15, causing the rotating block 12 to swing along the C-groove 3 inside the box 1. The filter box 2, fixedly connected to the rear outer wall of the rotating block 12, also swings accordingly, causing the rotating block 17 on the rear outer wall of the box 1 to move synchronously. In this way, the oil in the food inside the filter box 2 is separated from the food under the centrifugal force of the swing and discharged into the box 1 through the filter holes on the outer wall of the filter box 2. When there is enough oil in the box 1, it can be discharged and collected along the drain pipe 9 at the bottom, thus quickly discharging the food. The surface and internal oil are quickly removed. After degreasing, a significant amount of residue may remain on the inner wall of the tank 1, making cleaning difficult. In this case, the protruding pipe of the water pipe 4 is connected to an external hot water source. Detergent can be added to the water, and the hot water flows evenly through multiple holes in the water pipe 4 inside the tank 1 to the inner wall. Simultaneously, the motor 8 is turned on, causing the bevel gear 21 to drive the bevel gear 20 to rotate, which in turn drives the threaded rod 18 to rotate. This allows the cleaning brush 5 to move along the surface of the threaded rod 18 through the sliding groove 19 inside the tank 1. The threaded rod 18 is made of oil-resistant stainless steel to prevent jamming due to oil corrosion. By controlling the forward and reverse rotation of the motor 8, the cleaning brush 5 can be moved up and down on the surface of the tank 1. Combined with the hot water flowing from the water pipe 4, this quickly cleans the inside of the tank 1, saving cleaning time. Furthermore, the wastewater is discharged through the bottom drain pipe 9, preventing secondary corrosion and further protecting the device.
[0020] Reference Figures 2-4 A fixed block 2 11 is fixedly connected to the front outer wall of the housing 1. Bevel gear 3 23 and bevel gear 4 24 rotate inside the fixed block 2 11. Rotating block 2 15 and rotating block 1 12 are rotatably connected to the front outer wall of the fixed block 2 11. Two C-shaped grooves 3 are opened on the front and rear outer walls of the housing 1. The filter box 2 moves inside the housing 1 through the C-shaped grooves 3. A sliding groove 19 is opened inside the housing 1. The cleaning brush 5 is slidably connected inside the sliding groove 19. A sliding groove 22 is opened on the inner wall of the filter box 2. The cover 6 is slidably connected inside the sliding groove 22. A water pipe 4 is provided on the inner wall of the housing 1 for connecting to an external water source to clean the inside of the housing 1. A drain pipe 9 is opened at the bottom of the housing 1 for draining the liquid inside the housing 1.
[0021] Specifically, a fixed block 2 11 is fixedly connected to the front outer wall of the housing 1. Bevel gears 3 23 and 4 24 rotate inside the fixed block 2 11. Rotating block 2 15 and rotating block 1 12 are rotatably connected to the front outer wall of the fixed block 2 11. Two C-shaped grooves 3 are opened on the front and rear outer walls of the housing 1. The filter box 2 moves inside the housing 1 using these two C-shaped grooves 3. A sliding groove 22 is opened on its inner wall, and the cover 6 is slidably connected in this sliding groove 22. A sliding groove 19 is opened inside the housing 1, and the cleaning brush 5 is slidably connected inside the sliding groove 19. A water pipe 4 is also provided on the inner wall for connecting to an external water source to clean the inside of the housing 1. A drain pipe 9 is opened at the bottom to drain the liquid inside the housing 1. This structural design ensures that the filter box 2 can move stably within the housing 1 via the C-shaped groove 3 to achieve the swinging motion during the oil removal process. The cover 6 also slides through the sliding groove 22, making it easier to open and close. Furthermore, the cleaning brush 5 slides within the sliding groove 19 in conjunction with the water pipe 4 to efficiently clean the inside of the housing 1. The drain pipe 9 ensures that the oil or cleaning wastewater after oil removal can be discharged smoothly. The overall structure is reasonable, and the components fit together tightly, improving the practicality and ease of operation of the device.
[0022] Working principle: Before use, open the cover 6 using handle 13, place the food to be degreased into the filter box 2, and then close the cover 6. Next, activate the motor 10 inside the fixing block 1 7, causing the drive end of motor 10 to rotate the bevel gear 23. Then, the bevel gear 24, meshing with bevel gear 23, also begins to rotate, causing the rotating block 15, fixed to the outer wall of bevel gear 24, to rotate. The connecting rod 14, rotating on the outer wall of rotating block 15, is then pulled by the rotational force of rotating block 15, pulling rotating block 12 along the C-groove 3. The filter box oscillates inside housing 1, with the curvature of the C-shaped groove 3 matching the oscillation trajectory of the filter box. The oscillation angle is 30°-45°, causing the filter box 2, which is fixedly connected to the outer wall of the rear side of the rotating block 12, to also oscillate. This, in turn, causes the rotating block 3 17 on the outer wall of the rear side of housing 1 to perform the same movement. As a result, the oil inside the food in the filter box 2 is separated from the food by the centrifugal force of the oscillation and discharged into the housing 1 through the filter holes on the outer wall of the filter box 2. The centrifugal force of the oscillation separates the oil through the inertia of the food itself, reducing mechanical compression damage. When there is enough oil inside housing 1, it can drain out along the drain pipe at the bottom. 9. The oil is discharged and then collected. This process quickly removes oil from the surface and interior of the food, achieving rapid oil removal. However, after oil removal, residue may remain on the inner wall of the container 1, making cleaning difficult. This is addressed by connecting the protruding pipe of the water pipe 4 to an external hot water source. A cleaning agent can be added to the water. The hot water flows evenly through the numerous holes in the water pipe 4 inside the container 1 to the inner wall. Simultaneously, motor 8 is activated, causing bevel gear 21 to drive bevel gear 20 to rotate, which in turn drives the threaded rod 18 to rotate, thus... The cleaning brush 5 begins to move along the surface of the threaded rod 18 through the sliding groove 19 inside the housing 1. The threaded rod 18 should be made of oil-resistant stainless steel to avoid jamming caused by oil corrosion. This effect allows the cleaning brush 5 to move up and down on the surface of the housing 1 by controlling the forward and reverse rotation of the motor 8. This, combined with the hot water flowing out of the water pipe 4, achieves the effect of quickly cleaning the inside of the housing 1. The bristle length of the cleaning brush 5 is greater than the protruding height of the water pipe 4 to ensure contact with the inner wall of the housing. The wastewater from cleaning will be discharged through the drain pipe 9 at the bottom, preventing it from remaining and causing secondary corrosion, thus further protecting the device.
[0023] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An oil removal device for food processing, comprising a housing (1), characterized in that: A fixing block 1 (7) is fixedly connected to the front outer wall of the housing (1). A motor 2 (10) is installed inside the fixing block 1 (7). A bevel gear 3 (23) is fixedly connected to the drive end of the motor 2 (10). A bevel gear 4 (24) is meshed with the outer wall of the bevel gear 3 (23). A rotating block 2 (15) is fixedly connected to the outer wall of the bevel gear 4 (24). A filter box (2) is connected to the rotating block 2 (15) through a rotating assembly. A cover (6) is slidably connected to the top of the filter box (2). A handle (13) is fixedly connected to the right outer wall of the cover (6). A motor (8) is provided on the front outer wall of the box (1). A bevel gear (21) is fixedly connected to the drive end of the motor (8). A cleaning brush (5) is connected to the bevel gear (21) through a threaded assembly. A fixing block (16) is fixedly connected to the rear outer wall of the box (1). A rotating block (17) is rotatably connected to the outer wall of the fixing block (16). The front outer wall of the rotating block (17) is connected to the rear outer wall of the filter box (2).
2. The oil removal device for food processing according to claim 1, characterized in that: The rotating assembly includes a connecting rod (14) rotatably connected to the outer wall of the rotating block two (15), and a rotating block one (12) rotatably connected to the rear outer wall of the connecting rod (14). The front outer wall of the filter box (2) is fixedly connected to the rear outer wall of the rotating block one (12).
3. The oil removal device for food processing according to claim 1, characterized in that: The threaded assembly includes a bevel gear one (20) meshing with the outer wall of bevel gear two (21), and a threaded rod (18) is fixedly connected to the top of bevel gear one (20). The cleaning brush (5) is threadedly connected to the outer wall of the threaded rod (18).
4. The oil removal device for food processing according to claim 1, characterized in that: The front outer wall of the box (1) is fixedly connected to a second fixed block (11), the third bevel gear (23) and the fourth bevel gear (24) rotate inside the second fixed block (11), and the second rotating block (15) and the first rotating block (12) are rotatably connected to the front outer wall of the second fixed block (11).
5. The oil removal device for food processing according to claim 1, characterized in that: The outer walls of the front and rear sides of the box (1) have two C-shaped grooves (3), and the filter box (2) moves inside the box (1) through the C-shaped grooves (3).
6. The oil removal device for food processing according to claim 1, characterized in that: The box (1) has a sliding groove (19) inside, and the cleaning brush (5) is slidably connected inside the sliding groove (19).
7. The oil removal device for food processing according to claim 1, characterized in that: The filter box (2) has a sliding groove (22) on its inner wall, and the cover (6) is slidably connected inside the sliding groove (22).
8. The oil removal device for food processing according to claim 1, characterized in that: The inner wall of the box (1) is provided with a water pipe (4) for connecting an external water source to clean the inside of the box (1). A drain pipe (9) is provided at the bottom of the box (1) for draining the liquid inside the box (1).