Oil mist water mist interception device
Patent Information
- Application Number
- CN202522265405.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-10-27
AI Technical Summary
[0004]本实用新型为解决现有油烟净化处理装置存在未有能量回收考虑,导致设备热量循环效率较低,设备能耗排放较高等缺陷问题存在,不利于现在国家对社会环保建设发展需求等现状而提供的一种既可对工业油雾水雾等废气进行拦截净化处理,又可对工业油雾水雾等废气本身所产生的热量进行回收,提高设备热量循环效率,设备能耗排放低,更利于国家对社会环保建设发展需求,提高甩油盘自身清洁清理效率的油雾水雾拦截装置
[0014]作为优选,所述的若干层横向挡板包括由电机板、1#甩油盘体挡板、2#甩油盘体挡板和轴承座板组成的一组横向挡板,每组横向挡板用于安装由一个电动机和一个转动轴承驱动控制的两个同步转动的甩油盘,转动轴承和两个同步转动的甩油盘连接设置在同一根电机驱动输出轴上。提高甩油盘的驱动使用安装稳定可靠简单有效性。
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Figure CN224656247U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an oil fume purification device, and more particularly to an oil mist and water mist purification device used for intercepting and purifying oil mist and water mist. Background Technology
[0002] With the development of industry and other sectors, energy consumption has gradually increased, leading to a corresponding increase in emissions of industrial oil mist and water mist, which easily cause air pollutants. These emissions include oil mist and water mist generated by machining equipment, and they often involve the release of significant amounts of heat. If these oil and water mists are not purified, they will cause varying degrees of health pollution to workshops, machining sites, and personnel involved in machining, as well as various environmental hazards. While some oil fume purification devices can intercept and purify these emissions, these solutions only consider the interception and purification process and fail to recover and utilize the heat generated by the emissions during the process. This results in the heat being directly emitted, leading to low heat circulation efficiency and high energy consumption, which is detrimental to the current national environmental protection development goals. Furthermore, during the process of intercepting and purifying oil and water fumes, the oil-slinging disc separates the purified gas from the intercepted oil and water droplets, ultimately collecting and discharging them. The discharge of these droplets is closely related to their temperature; lower temperatures result in lower fluidity, which is detrimental to improving the discharge efficiency of the collected droplets. Additionally, during prolonged use, especially at lower temperatures, oil residue can easily accumulate on the spokes of the oil-slinging disc, requiring regular disassembly and cleaning, which increases the workload of cleaning the spokes.
[0003] Patent No. ZL202022934088.8, published on August 10, 2021, discloses a centrifugal oil mist purifier, comprising a first body and a second body, fixedly connected. An air inlet pipe is fixedly opened at the top of the second body, an exhaust screen is fixedly connected to the surface of the first body, and a filter screen and an interceptor plate are fixedly connected inside the second body, with the interceptor plate located below the filter screen. An inner cavity is fixedly opened inside the second body. When oil mist enters the processing chamber, it is heated by a heating chamber. Simultaneously, when the oil mist forms a liquid phase on the surface of the interceptor screen, the heated liquid phase is easily transported, and the opening in the center of the interceptor screen facilitates the flow of the liquid phase. However, this design also suffers from drawbacks such as the lack of energy recovery considerations, resulting in low heat circulation efficiency and high energy consumption and emissions, which is detrimental to the current national requirements for environmental protection and development, and also hinders the improvement of the self-cleaning efficiency of the oil-slinging plate. Utility Model Content
[0004] This utility model addresses the shortcomings of existing oil fume purification devices, such as the lack of energy recovery considerations, resulting in low heat circulation efficiency and high energy consumption and emissions. This is detrimental to the current national requirements for environmental protection and development. The invention provides an oil fume and water mist interception device that can both intercept and purify industrial oil mist and water mist waste gases, and recover the heat generated by these waste gases themselves. This improves the heat circulation efficiency of the equipment, reduces energy consumption and emissions, better meets the national requirements for environmental protection and development, and enhances the self-cleaning efficiency of the oil slinger.
[0005] The specific technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows: an oil mist and water mist interception device, including a chassis and a pre-purification exhaust gas inlet port and a purified gas outlet port, characterized in that: it also includes several oil-slinging discs, the chassis is provided with several oil-slinging discs, a movable door and a gas internal circulation channel, and the exhaust gas before purification is purified by several oil-slinging discs and then led out from the gas outlet port. Several oil-slinging discs are arranged sequentially in the chassis to form a multi-stage oil-slinging disc purification mechanism. The movable door is located on the side of the gas outlet port, and the gas internal circulation channel is located in the area outside the several oil-slinging discs. The upper end of the gas internal circulation channel is provided with a movable door. When the movable door is opened, the upper end of the gas internal circulation channel is connected to the outside of the gas outlet port, and the lower end of the gas internal circulation channel is connected to the inside of the exhaust gas inlet port and the area outside the exhaust gas inlet of the first-stage oil-slinging disc. There is a through-connecting channel between the upper end and the lower end of the gas internal circulation channel. When the movable door is opened, the internal gas circulation channel connects the inner side of the exhaust gas inlet port and the outer side of the exhaust gas outlet port, forming a heat circulation channel where the purified gas circulates from the outer side of the exhaust gas outlet port to the inlet end of the first oil slinger plate inside the exhaust gas inlet port. This not only intercepts and purifies industrial oil mist and water mist, but also recovers the heat generated by the industrial oil mist and water mist themselves, improving the equipment's heat circulation efficiency and reducing energy consumption and emissions. Furthermore, the heat recovered from the purified gas circulating through the internal gas circulation channel to the oil slinger plate improves the fluidity and discharge efficiency of the droplets collected by the oil slinger plate, while also increasing the overall temperature of the oil slinger spokes. This helps prevent oil and water mist from remaining on the oil slinger spokes due to low temperatures, improving the cleanliness of the oil slinger spokes. It also improves the temperature maintenance of the collected droplets after the oil slinger plate intercepts and purifies the oil mist, preventing the collected droplets from cooling and condensing, which is detrimental to discharge. This improves the self-cleaning efficiency of the oil slinger plate and better meets the national needs for environmental protection.
[0006] Preferably, the upper end of the gas internal circulation channel is provided with a door installation and connection window, and the door installation and connection window is provided with a movable door. The opening or closing of the movable door is controlled electrically and / or manually. This improves the simplicity, convenience, and effectiveness of the movable door installation, connection, opening, and closing operations.
[0007] Preferably, the oil-slinging discs are arranged in a configuration of 2 to 4 discs. This improves the flexibility, reliability, and effectiveness of oil mist and water mist interception and purification.
[0008] Preferably, the plurality of oil-slinging discs are arranged vertically from bottom to top, with the gas outlet located directly above the uppermost oil-slinging disc and the exhaust gas inlet located directly below the lowermost oil-slinging disc, forming a vertical upward airflow purification treatment device for oil and water mist. This improves the efficiency of the internal heat circulation of the hot gas passing through the gas internal circulation channel as it automatically rises in the multi-stage oil-slinging discs.
[0009] Preferably, the chassis is provided with several layers of horizontal baffles. Each layer of horizontal baffles is used to install and connect the motor and / or the oil slinger. The installation and connection structure between each layer of horizontal baffles and the chassis adopts a drawer-type pull-out sliding connection structure. This improves the ease, convenience, flexibility, and effectiveness of installation, connection, disassembly, and maintenance between the horizontal baffles and the chassis.
[0010] Preferably, the chassis is provided with several layers of horizontal baffles, wherein the motor and the oil slinger body constituting the oil slinger are respectively mounted on two adjacent layers of horizontal baffles, and the installation connection structure between each layer of horizontal baffle and the chassis adopts a drawer-type pull-out connection structure. This improves the ease, convenience, flexibility, and effectiveness of installation, connection, disassembly, and maintenance between the horizontal baffles and the chassis.
[0011] Preferably, when the transverse baffle is used as a motor connecting baffle for mounting and connecting a motor, the motor connecting baffle has a plurality of baffle through holes arranged in a ring shape, with each baffle through hole having a fan-shaped structure. This improves the smoothness, reliability, and effectiveness of gas flow.
[0012] Preferably, the transverse baffle adopts a two-part independent baffle structure, with an inner part and an outer part. The inner part is located inside the device housing, and the outer part is located outside the device housing. Each of the two independent baffles has an installation slot on its adjacent side, which is used to install and connect the motor or the boom plate. The installation connection between each transverse baffle and the device housing is a drawer-type pull-out sliding connection. The installation connection between the two baffles and the housing involves first installing the inner part, then the motor or boom plate, and finally the outer part. This improves the ease, convenience, flexibility, and effectiveness of installation, connection, disassembly, and maintenance between the transverse baffle and the housing, and between the transverse baffle and the motor or boom plate.
[0013] Preferably, the top of the chassis is equipped with a chassis cover, the chassis cover has an external exhaust window, and the inner side of the external exhaust window has a movable cover plate; the side of the chassis is equipped with a chassis side door, and the chassis side door has an operation switch box and an operation switch panel, the operation switch panel has an electric switch or manual switch for the movable door. This improves the simplicity and effectiveness of the purified gas discharge, improves the airflow guidance effectiveness of the gas internal circulation, and improves the simplicity, convenience, flexibility and effectiveness of opening or closing the movable door. When the external exhaust window (exhaust port) is closed, a closed-loop internal circulation channel is formed. The lower end of the gas internal circulation channel is connected to the exhaust gas chamber, which pressurizes the exhaust gas chamber and helps to push the exhaust gas to the first oil slinger inlet end inside the exhaust gas inlet port. When the external exhaust window is closed, a closed-loop circulation channel is formed, which can increase the exhaust gas processing capacity. Due to the flow of cutting fluid, the temperature in the exhaust gas chamber can be maintained within the set threshold.
[0014] Preferably, the plurality of transverse baffles comprises a set of transverse baffles consisting of a motor plate, a No. 1 oil slinger baffle, a No. 2 oil slinger baffle, and a bearing seat plate. Each set of transverse baffles is used to install two synchronously rotating oil slingers driven and controlled by a motor and a rotating bearing. The rotating bearing and the two synchronously rotating oil slingers are connected and mounted on the same motor drive output shaft. This improves the driving, use, installation, stability, reliability, simplicity, and effectiveness of the oil slingers.
[0015] The beneficial effects of this invention are: it can intercept and purify industrial oil mist and water mist, and recover the heat generated by the industrial oil mist and water mist itself, improving the heat circulation efficiency of the equipment and reducing energy consumption and emissions; furthermore, when the heat of the purified gas recovered through the gas internal circulation channel flows to the oil slinger, it improves the fluidity and discharge efficiency of the droplets collected by the oil slinger, and also increases the overall temperature of the oil slinger spokes, better preventing oil and water mist from remaining on the oil slinger spokes due to low temperature, thus improving the cleanliness of the oil slinger spokes. It also improves the temperature maintenance of the collected droplets after the oil mist interception and purification by the circulating airflow, avoiding the defects of cooling and condensation of the collected droplets after purification, thus improving the self-cleaning efficiency of the oil slinger and better meeting the national needs for environmental protection. To a certain extent, the gas internal circulation channel forms a siphon effect on the waste gas, improving the reliability and effectiveness of the oil mist and water mist interception and purification device when the waste gas is introduced into the system. When the external exhaust window (exhaust port) is closed, a closed-loop internal circulation channel is formed. The lower end of the internal gas circulation channel is connected to the exhaust gas chamber, which pressurizes the exhaust gas chamber and helps to push the exhaust gas to the first oil slinger inlet end inside the exhaust gas inlet port. When the external exhaust window is closed, a closed-loop circulation channel is formed, which can increase the exhaust gas processing capacity. Due to the flow of cutting fluid, the temperature in the exhaust gas chamber can be maintained within the set threshold. Attached image description: The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0016] Figure 1 This is a schematic diagram of the exploded structure of the oil mist and water mist interception device of this utility model.
[0017] Figure 2 This is a schematic diagram of the structure of a set of transverse baffles and their oil-throwing disc drive connection structure in the oil mist and water mist interception device of this utility model. Detailed Implementation
[0018] Figure 1 , Figure 2 In the illustrated embodiment, an oil mist and water mist interception device includes a housing 10 with an inlet port 51 for exhaust gas before purification and an outlet port 11 for purified gas. It also includes several oil-slinging discs. The housing 10 is equipped with several oil-slinging discs, a movable door 13, and an internal gas circulation channel 14. The exhaust gas before purification is treated by the oil-slinging discs and then exits through the outlet port 11. An exhaust fan is installed at the outlet port 11 to draw the purified air from the multi-stage oil-slinging discs outwards and discharge it to the outside of the outlet port 11. (The exhaust fan is not shown separately in the figure; the exhaust fan technology can be borrowed or adopted from existing technologies, but should not be used as a separate component.) (Not intended as anything detrimental to the implementation of this utility model), several oil-slinging discs are arranged sequentially inside the casing to form a multi-stage oil-slinging disc purification mechanism. A movable door 13 is installed outside the gas outlet port 11. An internal gas circulation channel 14 is located in the area outside several oil-slinging discs. A movable door is located at the upper end of the internal gas circulation channel. When the movable door is open, the upper end of the internal gas circulation channel 14 connects to the area outside the gas outlet port 11, and the lower end of the internal gas circulation channel 14 connects to the area inside the exhaust gas inlet port 51 and the area outside the exhaust gas inlet of the first-stage oil-slinging disc. A through-connecting channel exists between the upper end and the lower end 15 of the internal gas circulation channel 14. When the movable door 13 is open, the internal gas circulation channel 14 connects the area inside the exhaust gas inlet port 51 and the area outside the gas outlet port 11, forming a heat internal circulation channel where the purified gas circulates internally from the outside of the gas outlet port to the inlet end of the first oil-slinging disc inside the exhaust gas inlet port (see...). Figure 1 (In the direction indicated by arrow A). A door mounting connection window 12 is provided at the upper end of the gas internal circulation channel. A movable door 13 is installed in the door mounting connection window 12. The opening and closing of the movable door 13 is controlled electrically and / or manually. The control technology for the movable door 13 by electric and / or manual control can refer to or adopt existing electric and / or manual control technologies for opening and closing movable doors, and will not be described in detail here.
[0019] Several oil-slinging discs are arranged in a configuration of 2 to 4 discs. These discs are arranged vertically from bottom to top (see...). Figure 1 , Figure 2 As shown, the gas outlet 11 is located directly above the uppermost oil slinger, and the exhaust gas inlet 51 is located inside the lowermost oil slinger, forming a vertical upward airflow purification treatment device for oil mist and water mist. A chassis base 50 is installed at the bottom of the chassis 10. The upper end of the chassis base 50 has an exhaust gas inlet 51 that connects to the bottom end 16 of the chassis and introduces the exhaust gas before purification into the chassis 10 and into the first oil slinger. The exhaust gas inlet 51 is also connected to the lower end 15 of the gas internal circulation channel while introducing the exhaust gas before purification into the chassis 10. Several layers of horizontal baffles are slidably installed inside the chassis 10. Each layer of horizontal baffles is used to install and connect the motor 70 and / or the oil slinger bodies 60A and 60B. The installation connection structure between each layer of horizontal baffles and the chassis adopts a drawer-type pull-out sliding connection structure 17.
[0020] The chassis 10 is equipped with several layers of transverse baffles. The motor 70, which forms the oil slinger, and the oil slinger body are respectively mounted on two adjacent layers of transverse baffles. The connection between each layer of transverse baffle and the chassis is a drawer-type pull-out connection. When the transverse baffle is used as a motor connection baffle for mounting and connecting the motor, the motor connection baffle 21 (or as a bearing seat baffle) has several baffle through holes 211. These through holes 211 are arranged in a ring on the motor connection baffle, and each through hole is fan-shaped. The transverse baffle adopts a two-plate independent baffle structure: an inner plate 22A and an outer plate 22B (see...). Figure 1 The inner partition plate is located inside the inner area of the device housing, and the outer partition plate is located inside the outer area of the device housing. Each of the two independent partition plates has an installation slot 22C on its adjacent side at its opposite position. The two installation slots 22C are used together to install and connect the motor or the suspended discs 60A and 60B. The installation connection structure between each transverse partition plate and the device housing adopts a drawer-type pull-out sliding connection structure. The installation connection between the inner partition plate 22A and the outer partition plate 22B and the housing adopts an inner-outer partition plate installation connection structure: first install and connect the inner partition plate 22A, then install and connect the suspended discs 60A and 60B, and finally install and connect the outer partition plate 22B.
[0021] The top of the chassis is equipped with a chassis cover 30, which has an external exhaust window 31. The inside of the external exhaust window 31 is equipped with a movable cover plate. The side of the chassis is equipped with a chassis side door 40, which has an operation switch box 41 and an operation switch panel 42. The operation switch panel 42 has an electric or manual switch 43 for the movable door. Several layers of horizontal baffles 20 include a set of horizontal baffles composed of a motor plate 21, a No. 1 oil slinger body baffle, a No. 2 oil slinger body baffle, and a bearing seat plate. Each set of horizontal baffles is used to install two synchronously rotating oil slingers 60A and 60B, which are driven and controlled by a motor 70 (motor power line 71) and a rotating bearing 80. The rotating bearing and the two synchronously rotating oil slingers are connected and set on the same motor drive output shaft. Both oil slinger baffles 22, namely #1 and #2, adopt an oil slinger baffle structure. The #1 and #2 oil slinger baffles adopt an inward oil slinger baffle structure (an oil slinger baffle structure composed of two independent baffles, an inner baffle 22A and an outer baffle 22B). The #1 oil slinger baffle is used to install and connect the #1 oil slinger 60A, and the #2 oil slinger baffle is used to install and connect the #2 oil slinger 60B.
[0022] The oil slinger technology solution can adopt the technology solution already applied for by the applicant, namely an anti-escape oil slinger, an oil slinger device and its anti-escape method, and an anti-collision escape interception oil slinger and its anti-collision escape interception oil slinger device. The applicant will not describe the oil slinger technology separately here.
[0023] This utility model is not limited to the specific embodiments described above, and may also have other structural embodiments, such as: the multi-stage oil-slinging discs are arranged in a horizontal purification distribution structure from left to right in the oil mist and water mist purification treatment device, all of which are within the protection scope of this utility model.
[0024] In the description of positional relationships in this invention, terms such as "inner," "outer," "upper," "lower," "left," and "right" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing embodiments and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0025] The above content and structure describe the basic principles, main features, and advantages of the product of this invention, which should be understood by those skilled in the art. The examples and descriptions above are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the invention as claimed. The scope of protection of this invention is defined by the appended claims and their equivalents.
Claims
1. An oil mist and water mist interception device, comprising a chassis and an inlet port for exhaust gas before purification and an outlet port for purified gas, characterized in that: It also includes several oil slingers. The chassis is equipped with several oil slingers, a movable door, and a gas internal circulation channel. The exhaust gas before purification is discharged from the gas outlet after being purified by several oil slingers. Several oil slingers are arranged in sequence in the chassis to form a multi-stage oil slinger purification mechanism. The movable door is located outside the gas outlet. The gas internal circulation channel is located in the area outside several oil slingers. The upper end of the gas internal circulation channel is equipped with a movable door. When the movable door is open, the upper end of the gas internal circulation channel is connected to the area outside the gas outlet. The lower end of the gas internal circulation channel is connected to the area inside the exhaust gas inlet and outside the exhaust gas inlet of the first-stage oil slinger. There is a through-connecting channel between the upper end and the lower end of the gas internal circulation channel.
2. The oil mist and water mist interception device according to claim 1, characterized in that: The upper end of the gas internal circulation channel is provided with a door installation and connection window, and the door installation and connection window is provided with a movable door. The opening or closing of the movable door is controlled by electric and / or manual control.
3. The oil mist and water mist interception device according to claim 1, characterized in that: The aforementioned oil-slinging discs are arranged in a number structure of 2 to 4 discs.
4. The oil mist and water mist interception device according to claim 1, characterized in that: The aforementioned oil-slinging discs are arranged vertically from bottom to top. The gas outlet is located directly above the uppermost oil-slinging disc, and the exhaust gas inlet is located directly below the lowermost oil-slinging disc, forming a vertical upward airflow purification and treatment device for oil mist and water mist.
5. The oil mist and water mist interception device according to claim 1, characterized in that: The chassis is equipped with several layers of horizontal baffles. Each layer of horizontal baffles is used to install and connect the motor and / or the oil slinger. The installation and connection structure between each layer of horizontal baffles and the chassis adopts a drawer-type pull-out sliding connection structure.
6. The oil mist and water mist interception device according to claim 1, characterized in that: The chassis is equipped with several layers of horizontal baffles, wherein the motor and the oil slinger body that constitute the oil slinger are respectively located on two adjacent layers of horizontal baffles, and the installation connection structure between each layer of horizontal baffle and the chassis adopts a drawer-type pull-out connection structure.
7. The oil mist and water mist interception device according to claim 5 or 6, characterized in that: When the transverse baffle is used as a motor connection baffle for installing and connecting a motor, the motor connection baffle is provided with a number of baffle through holes, which are arranged in a ring structure on the motor connection baffle, and each baffle through hole is fan-shaped.
8. The oil mist and water mist interception device according to claim 5 or 6, characterized in that: The transverse baffle adopts a two-part independent baffle structure, with an inner part and an outer part. The inner part is located in the inner area of the device housing, and the outer part is located in the outer area of the device housing. Each of the two independent baffles has a mounting slot in the adjacent area of their opposite positions. The two mounting slots are used to install and connect the motor or the plate. The installation connection structure between each transverse baffle and the device housing adopts a drawer-type pull-out sliding connection structure.
9. The oil mist and water mist interception device according to claim 1, characterized in that: The top of the chassis is provided with a chassis cover, and the chassis cover is provided with an external exhaust window. The inner side of the external exhaust window is provided with a window cover plate. The side of the chassis is provided with a chassis side door, and the chassis side door is provided with an operation switch box and an operation switch panel. The operation switch panel is provided with an electric switch or a manual switch for the movable door.
10. The oil mist and water mist interception device according to claim 5 or 6, characterized in that: The aforementioned several layers of transverse baffles include a set of transverse baffles consisting of a motor plate, a No. 1 oil slinger body baffle, a No. 2 oil slinger body baffle, and a bearing seat plate. Each set of transverse baffles is used to install two synchronously rotating oil slingers driven and controlled by a motor and a rotating bearing. The rotating bearing and the two synchronously rotating oil slingers are connected and set on the same motor drive output shaft.
Citation Information
Patent Citations
Centrifugal oil mist purification processor
CN213912996U