A water film precipitation dust collector

CN224656333UActive Publication Date: 2026-08-21YUNNAN MEILIHAO PAPER CO LTD
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Patent Information

Application Number
CN202522116848.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-30
Publication Date
2026-08-21
Estimated Expiration
2035-09-30

AI Technical Summary

Technical Problem

[0003]为了解决现有的除尘器整体结构使用效率低下和除尘不彻底的问题;本实用新型的目的在于提供一种水膜沉降式除尘器

Benefits of technology

1、本申请通过设置可拆式沉降过滤组件,极大简化了污泥清理流程,使其更方便快捷,同时,在过滤出口处增设一处过滤部件,形成双重过滤结构,显著提升了除尘器的使用效率与净化效果;

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a water film settlement type dust remover relates to dust removal technical field, and the utility model discloses a base is personally experienced sth, and the upper surface fixed mounting of base has the cylinder and the water tank, and the one side intercommunication of cylinder is equipped with the air inlet pipe, and the upper surface intercommunication of cylinder is equipped with the exhaust pipe, and the inside of the one side of water tank and cylinder is equipped with dust removal subassembly together, and is equipped with settlement filter component between water tank and cylinder, and this application greatly simplifies sludge cleaning process through setting up detachable settlement filter component, makes it more convenient and fast, and adds a filter part at the filter export simultaneously, forms double filter structure, and the use efficiency and purification effect of dust remover are improved significantly, and this application sets up dust removal subassembly, and designs the layered layout for the spray head, and each layer spray head adopts staggered arrangement, and this structure can effectively expand the spray coverage, and further strengthens water film dust removal effect, to satisfy the actual demand of efficient purification.
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Description

Technical Field

[0001] This utility model relates to the field of dust removal technology, specifically a water film settling dust collector. Background Technology

[0002] In the process of industrial production and social operation, various combustion equipment, industrial kilns and production processes continuously generate a large amount of dust-laden flue gas. If this dust-laden flue gas is directly discharged into the atmosphere without effective treatment, the dust particles in it will not only seriously damage air quality and cause severe weather phenomena such as smog, but also have a profound impact on the ecological environment, harming the survival and reproduction of animals and plants, and seriously threatening human health. Long-term exposure to such an environment makes people very susceptible to respiratory diseases, lung diseases and other illnesses. In order to deal with the problem of dust-laden flue gas pollution, dust removal technology has emerged and continues to develop. As an important member of the dust removal technology field, water film settling dust collectors are gradually emerging. However, existing water film settling dust collectors still have some problems in use: First, the filter frames in existing water film dust collectors are mostly fixed, which makes it inconvenient to clean the settled sludge. At the same time, due to the lack of a dual filtration structure, the efficiency and purification effect of the dust collector are also affected to some extent. Secondly, existing water film dust collectors typically only have a single layer of spray heads. This structure has a limited coverage area during the dust removal process, which can easily lead to incomplete dust removal and make it difficult to meet the needs of high-efficiency purification. Utility Model Content

[0003] In order to solve the problems of low overall efficiency and incomplete dust removal in existing dust collectors, the purpose of this utility model is to provide a water film settling dust collector.

[0004] To solve the above technical problems, the present invention adopts the following technical solution: a water film settling dust collector, including a base, a cylinder and a water tank are fixedly installed on the upper surface of the base, an air inlet pipe is connected to one side of the cylinder, an exhaust pipe is connected to the upper surface of the cylinder, a dust removal component is provided on one side of the water tank and inside the cylinder, a settling filter component is provided between the water tank and the cylinder, the settling filter component includes a filter box, the filter box is fixedly installed on the upper surface of the water tank, a drain pipe is connected to the upper surface of the filter box, and the top end of the drain pipe is connected to the lower surface of the cylinder, a filter frame is movably engaged with the drain pipe in the inner cavity of the filter box, a water outlet pipe is connected to one side of the filter box, and a filter cover is threaded onto the outer surface of the water outlet pipe.

[0005] Preferably, the dust removal assembly includes a water pump, which is fixedly installed on the upper surface of the base. The water pump has a water inlet end connected to a water suction pipe, and the side of the water suction pipe away from the water pump is connected to the side of the water tank. The water pump has a water outlet end connected to a connecting pipe, and the end of the connecting pipe away from the water pump passes through the cylinder and is respectively connected to a first diversion pipe, a second diversion pipe, and a third diversion pipe. The ends of the first diversion pipe, the second diversion pipe, and the third diversion pipe are respectively connected to a first diversion ring pipe, a second diversion ring pipe, and a third diversion ring pipe. The lower surfaces of the first diversion ring pipe, the second diversion ring pipe, and the third diversion ring pipe are respectively connected to a first spray head, a second spray head, and a third spray head in a ring array.

[0006] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This application greatly simplifies the sludge cleaning process by setting a detachable settling filter component, making it more convenient and faster. At the same time, an additional filter component is added at the filter outlet to form a dual filtration structure, which significantly improves the efficiency and purification effect of the dust collector. 2. This application sets up a dust removal component and designs the spray head in a layered layout, with each layer of spray heads arranged in a staggered manner. This structure can effectively expand the spray coverage area and further enhance the water film dust removal effect, thereby meeting the actual needs of high-efficiency purification. Attached Figure Description

[0007] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0008] Figure 1 This is a schematic diagram of the structure of this utility model.

[0009] Figure 2 This is a schematic diagram of the structure of this utility model from another perspective.

[0010] Figure 3 This is a schematic diagram of the exploded structure of the sedimentation filter assembly of this utility model.

[0011] Figure 4 This utility model Figure 3 Enlarged schematic diagram of the structure at point A in the middle.

[0012] Figure 5 This is a partial structural diagram of the sedimentation filter assembly of this utility model.

[0013] Figure 6 This is a schematic diagram of the cross-sectional structure of the dust removal component of this utility model.

[0014] Figure 7 This utility model Figure 6 Enlarged schematic diagram of the structure at point B.

[0015] In the diagram: 1. Base; 2. Sedimentation filter assembly; 21. Filter box; 22. Support plate; 23. Filter frame; 24. Drain pipe; 25. Vertical plate; 26. Limiting stop bar; 27. Water outlet pipe; 28. Filter cover; 3. Dust removal assembly; 31. Connecting pipe; 32. Water pump; 33. Pumping pipe; 34. Third spray head; 35. Third diversion ring pipe; 36. Third positioning rod; 37. Second positioning rod; 38. First positioning rod; 39. First diversion pipe; 301. Second diversion pipe; 302. Third diversion pipe; 303. Second spray head; 304. Second diversion ring pipe; 305. First spray head; 306. First diversion ring pipe; 4. Air inlet pipe; 5. Exhaust pipe; 6. Cylinder body; 7. Sealing cover; 8. Water tank; 9. Control valve; 10. Waste liquid discharge pipe. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Example: Figure 1-7As shown, this utility model provides a water film settling dust collector, including a base 1. A cylinder 6 and a water tank 8 are fixedly installed on the upper surface of the base 1. A sealing cover 7 is movably snapped onto the upper surface of the water tank 8, which can seal the water tank 8, reduce water evaporation in the water tank 8, and prevent external impurities from falling into the water tank 8 and contaminating the circulating water, thus ensuring the cleanliness of the spray water. A waste liquid discharge pipe 10 is connected to one side of the water tank 8. A control valve 9 is provided on the outer surface of the waste liquid discharge pipe 10. The control valve 9 can control the opening and closing of the waste liquid discharge pipe 10, which facilitates the periodic discharge of waste liquid in the water tank 8, avoids the accumulation of impurities affecting the water circulation efficiency, and is easy to operate. An air inlet pipe 4 is connected to one side of the cylinder 6, providing a channel for dust-laden gas to enter the cylinder 6. An exhaust pipe 5 is connected to the upper surface of the cylinder 6, which is used to discharge the purified gas. The two work together to form a gas flow path, ensuring that the dust-laden gas is discharged smoothly after completing the purification process inside the cylinder 6. A dust removal component 3 is provided on one side of the water tank 8 and inside the cylinder 6. The dust removal component 3 is responsible for forming a water film inside the cylinder 6 to remove dust. A sedimentation filter component 2 is provided between the water tank 8 and the cylinder 6. The sedimentation filter component 2 filters the dust-laden wastewater. The two work together to improve the overall dust removal efficiency and water recycling rate.

[0018] The sedimentation filtration assembly 2 includes a filter box 21, which is fixedly installed on the upper surface of the water tank 8. A support plate 22 is fixedly connected to the upper surface of the base 1 in parallel. The filter box 21 is fixedly installed on the upper surface of the support plate 22. The support plate 22 provides additional support for the filter box 21 and enhances the stability of the filter box 21 installation. A drain pipe 24 is connected to the upper surface of the filter box 21, and the top end of the drain pipe 24 is connected to the lower surface of the cylinder 6. The drain pipe 24 can guide the wastewater containing dust captured in the cylinder 6 into the filter box 21 for filtration, realizing centralized treatment of wastewater and laying the foundation for water recycling.

[0019] The filter box 21 has a filter frame 23 that is movably snapped into the inner cavity to work with the drain pipe 24. The filter frame 23 can perform initial filtration of the sewage flowing in from the drain pipe 24, intercepting larger dust particles. The movable snap-fit ​​installation method facilitates disassembly, cleaning, or replacement, ensuring stable filtration effect. The upper surface of the filter box 21 is symmetrically fixedly connected with vertical plates 25. One side of the vertical plates 25 is rotatably connected to a limiting stop bar 26 that works with the filter frame 23 via a rotating shaft. Rotating the limiting stop bar 26 can limit and fix the filter frame 23, preventing the filter frame 23 from shaking or shifting when the sewage flows in the filter box 21. The damping rotation design ensures that the limiting stop bar 26 can be stably kept in the limited position, while also facilitating operation.

[0020] The filter box 21 is connected to a water outlet pipe 27 on one side. The water outlet pipe 27 leads the filtered water in the filter box 21 to the water tank 8 for reuse. The outer surface of the water outlet pipe 27 is threaded with a filter cover 28. The filter cover 28 can perform secondary filtration on the water to further remove fine impurities. The threaded connection makes it easy to disassemble and clean the filter components inside the filter cover 28. The dual filtration structure improves the water purification effect.

[0021] The dust removal component 3 includes a water pump 32, which is fixedly installed on the upper surface of the base 1. The water inlet of the water pump 32 is connected to a water suction pipe 33, and the side of the water suction pipe 33 away from the water pump 32 is connected to the side of the water tank 8. The water pump 32 draws clean water from the water tank 8 through the water suction pipe 33 to provide power for the spraying, ensuring that the water flow can be smoothly delivered to the spraying structure inside the cylinder 6, and ensuring the water pressure and water volume required for the formation of the water film. The end of the water suction pipe 33 is also equipped with a filter screen to prevent sludge from entering the water pump 32.

[0022] The outlet end of the water pump 32 is connected to a connecting pipe 31, and the end of the connecting pipe 31 away from the water pump 32 passes through the cylinder 6 and is respectively connected to a first diversion pipe 39, a second diversion pipe 301, and a third diversion pipe 302. The connecting pipe 31 distributes the water transported by the water pump 32 to the first diversion pipe 39, the second diversion pipe 301, and the third diversion pipe 302, realizing the layered transport of water flow and providing a basis for multi-layer spraying. The ends of the first diversion pipe 39, the second diversion pipe 301, and the third diversion pipe 302 are respectively connected to a first diversion ring pipe 306, a second diversion ring pipe 304, and a third diversion ring pipe 35. The first diversion ring pipe 306, the second diversion ring pipe 304, and the third diversion ring pipe 35 can disperse the water transported by each diversion pipe to the annular area, so that the water flow can be evenly distributed to each spray head, ensuring the uniformity of spraying.

[0023] A first positioning rod 38, a second positioning rod 37, and a third positioning rod 36 are fixedly connected to one side of the first diversion ring pipe 306, the second diversion ring pipe 304, and the third diversion ring pipe 35, respectively. The ends of the first positioning rod 38, the second positioning rod 37, and the third positioning rod 36 are all fixedly connected to the inner wall of the cylinder 6. The first positioning rod 38, the second positioning rod 37, and the third positioning rod 36 fix the first diversion ring pipe 306, the second diversion ring pipe 304, and the third diversion ring pipe 35 to the inner wall of the cylinder 6, ensuring that each diversion ring pipe remains stable under water pressure and airflow impact, and avoiding positional displacement that affects the spraying effect.

[0024] Furthermore, the lower surfaces of the first diversion ring pipe 306, the second diversion ring pipe 304, and the third diversion ring pipe 35 are respectively connected in a ring array with a first spray head 305, a second spray head 303, and a third spray head 34. The first spray head 305, the second spray head 303, and the third spray head 34 are arranged in a ring array and layered, which can expand the spray range, form a more comprehensive and uniform water film inside the cylinder 6, improve dust capture efficiency, and achieve efficient dust removal.

[0025] Working principle: First, the dust-laden gas enters the cylinder 6 through the air inlet pipe 4. At this time, the dust removal component 3 is started, and the water pump 32 draws clean water from the water tank 8 through the water pumping pipe 33. The clean water is transported through the connecting pipe 31 to the first diversion pipe 39, the second diversion pipe 301 and the third diversion pipe 302, and then flows into the first diversion ring pipe 306, the second diversion ring pipe 304 and the third diversion ring pipe 35 respectively.

[0026] Since the first diversion ring pipe 306, the second diversion ring pipe 304 and the third diversion ring pipe 35 are fixed to the inner wall of the cylinder 6 by the first positioning rod 38, the second positioning rod 37 and the third positioning rod 36, their positions are stable, ensuring that the first spray head 305, the second spray head 303 and the third spray head 34 can form a layered and annularly distributed spray area inside the cylinder 6.

[0027] The sprayed water forms a continuous water film on the inner wall of the cylinder 6. When the dust-laden gas flows inside the cylinder 6, the dust particles are captured by the water film due to inertia, centrifugal force, etc., thus achieving gas-dust separation. The purified gas is discharged through the exhaust pipe 5.

[0028] During the dust removal process, the wastewater carrying dust flows down the inner wall of the cylinder 6 and enters the filter box 21 in the settling filter assembly 2 through the drain pipe 24. The filter box 21 is stably supported by the support plate 22. The wastewater first passes through the filter frame 23 for initial filtration, and larger dust particles are intercepted. The filter frame 23 is fixed by the limiting bar 26 on the vertical plate 25 to prevent it from shifting under the impact of water flow.

[0029] After the initial filtration, the wastewater flows out through the outlet pipe 27 and undergoes secondary filtration through the filter cover 28 to further remove fine impurities. The purified water then flows back into the water tank 8, realizing the recycling of water resources.

[0030] The sealing cover 7 on the water tank 8 can reduce water evaporation and impurities entering, ensuring the cleanliness of the circulating water.

[0031] When a certain amount of sludge or waste liquid accumulates in the water tank 8, the waste liquid can be discharged through the waste liquid discharge pipe 10 by opening the control valve 9, thus maintaining the normal operation of the water tank 8.

[0032] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A water film settling dust collector, comprising a base (1), characterized in that: The upper surface of the base (1) is fixedly installed with a cylinder (6) and a water tank (8). An air inlet pipe (4) is connected to one side of the cylinder (6), and an exhaust pipe (5) is connected to the upper surface of the cylinder (6). A dust removal component (3) is provided on one side of the water tank (8) and inside the cylinder (6). A sedimentation filter component (2) is provided between the water tank (8) and the cylinder (6).

2. The water film settling dust collector as described in claim 1, characterized in that: The sedimentation filtration assembly (2) includes a filter box (21), which is fixedly installed on the upper surface of the water tank (8). A drain pipe (24) is connected to the upper surface of the filter box (21), and the top end of the drain pipe (24) is connected to the lower surface of the cylinder (6). A filter frame (23) is movably engaged with the drain pipe (24) in the inner cavity of the filter box (21). A water outlet pipe (27) is connected to one side of the filter box (21), and a filter cover (28) is threaded onto the outer surface of the water outlet pipe (27).

3. The water film settling dust collector as described in claim 1, characterized in that: The dust removal assembly (3) includes a water pump (32), which is fixedly installed on the upper surface of the base (1). The water inlet of the water pump (32) is connected to a water suction pipe (33), and the side of the water suction pipe (33) away from the water pump (32) is connected to the side of the water tank (8). The water outlet of the water pump (32) is connected to a connecting pipe (31), and the end of the connecting pipe (31) away from the water pump (32) passes through the cylinder (6) and is respectively connected to a first diversion pipe (39) and a second diversion pipe (30). 1) and the third diversion pipe (302), the ends of the first diversion pipe (39), the second diversion pipe (301) and the third diversion pipe (302) are respectively connected to the first diversion ring pipe (306), the second diversion ring pipe (304) and the third diversion ring pipe (35), and the lower surfaces of the first diversion ring pipe (306), the second diversion ring pipe (304) and the third diversion ring pipe (35) are respectively connected to the first spray head (305), the second spray head (303) and the third spray head (34) in a ring array.

4. The water film settling dust collector as described in claim 1, characterized in that: The upper surface of the water tank (8) is movably fitted with a sealing cap (7).

5. The water film settling dust collector as described in claim 1, characterized in that: The waste liquid discharge pipe (10) is connected to one side of the water tank (8), and a control valve (9) is provided on the outer surface of the waste liquid discharge pipe (10).

6. The water film settling dust collector as described in claim 2, characterized in that: The upper surface of the filter box (21) is symmetrically fixed with vertical plates (25), and one side of the vertical plate (25) is rotatably connected with a limiting stop (26) for use with the filter frame (23) through a rotating shaft damping.

7. A water film settling dust collector as described in claim 2, characterized in that: A support plate (22) is fixedly connected to the upper surface of the base (1) in parallel, and the filter box (21) is fixedly installed on the upper surface of the support plate (22).

8. A water film settling dust collector as described in claim 3, characterized in that: The first diversion ring pipe (306), the second diversion ring pipe (304) and the third diversion ring pipe (35) are respectively fixedly connected to one side of the first positioning rod (38), the second positioning rod (37) and the third positioning rod (36), and the ends of the first positioning rod (38), the second positioning rod (37) and the third positioning rod (36) are all fixedly connected to the inner wall of the cylinder (6).