A device for reducing dust in a compound fertilizer packaging plant

Abstract

The utility model discloses a device for reducing dust in compound fertilizer packaging plant, relates to compound fertilizer technical field, including base, vibrating screen, bunker and packing scale, the bottom fixed mounting of vibrating screen is in the top of base, the bottom fixed mounting of bunker rear side is in the top of base, the bottom of bunker is installed to the top of packing scale, the top of base is installed with the bottom of box, the front side of box is installed with water injection pipe, the top of base is installed with collection mechanism, and collection mechanism is used for the collection to dust, the top of base is installed with dust extraction mechanism, the top of base is installed with spraying mechanism, the top of base is installed with filter mechanism, and dust extraction mechanism, spraying mechanism and filter mechanism are used for the processing to dust. The utility model discloses through setting base, vibrating screen, bunker, packing scale, box, water injection pipe, collection mechanism, dust extraction mechanism, spraying mechanism and filter mechanism, has solved the problem that the inside dust of plant is big, and the problem that labor cost is big.

Description

Technical Field

[0001] This utility model relates to the field of compound fertilizer technology, specifically to a device for reducing dust in compound fertilizer packaging plants. Background Technology

[0002] Compound fertilizer refers to chemical fertilizers containing two or more of the three nutrients: nitrogen, phosphorus, and potassium. They are made through chemical synthesis or physical mixing processes and can provide crops with multiple nutrients at the same time, meeting the different nutritional needs of crops during their growth. They are commonly used high-efficiency fertilizers in agricultural production.

[0003] In compound fertilizer production, many raw material powders fail to react. Even after passing through several ash removal processes like sieving and vibrating screens, these powders still fall short of ideal ash removal requirements, leaving a small amount that reaches the packaging section. During packaging, this powder escapes and floats within the factory. The dust outlet of the vibrating screen is located inside the packaging plant. The product generates significant dust after passing through the vibrating screen, which cannot be directly removed by forklifts and requires manual bagging and transfer. This dust poses a significant health hazard to packaging workers. Some products contain a large amount of dust, generating even more after passing through the vibrating screen. Due to the high dust levels, workers cannot complete their work inside the packaging plant and must stop the vibrating screen and bypass it to directly package the product. Excessive powder affects product quality, necessitates a large workforce, and the low level of dust control within the plant contributes to the potential harm to human health. Summary of the Invention

[0004] To address the problems mentioned in the background art, the purpose of this utility model is to provide a device for reducing dust in compound fertilizer packaging plants. This device effectively reduces dust inside the plant, significantly reducing labor costs and solving the problems of high dust levels and high labor costs inside the plant.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a device for reducing dust in a compound fertilizer packaging plant, comprising a base, a vibrating screen, a hopper, and a packaging scale. The bottom of the vibrating screen is fixedly installed on the top of the base, the bottom of the rear side of the hopper is fixedly installed on the top of the base, the bottom of the hopper is installed on the top of the packaging scale, a box is installed on the top of the base, and a water injection pipe is installed on the front side of the box. A collection mechanism is installed on the top of the base for collecting dust. The top of the base is equipped with a dust collection mechanism, a spray mechanism, and a filter mechanism. These mechanisms are used to handle dust.

[0006] In a preferred embodiment of this invention, the collection mechanism includes a collection pipe, a support plate, and a ton bag. The top of the collection pipe is fixedly installed at the bottom of the vibrating screen, the top of the support plate is fixedly installed at the bottom of the vibrating screen, the top of the ton bag is installed at the bottom of the collection pipe, and a baffle is installed on the surface of the collection pipe.

[0007] As a preferred embodiment of this utility model, the dust collection mechanism includes a fan, a dust collection trough, and a pipe. The bottom of the dust collection trough is fixedly installed on the top of the base, the bottom of the fan is fixedly installed on the top of the base, the right side of the dust collection trough is fixedly connected to the left side of the fan through a left-side pipe, and the top of the fan is fixedly connected to the front side of the housing through a right-side pipe.

[0008] As a preferred embodiment of this utility model, the spraying mechanism includes a water pump, an inlet pipe, a delivery pipe, and a spray head. The surface of the spray head is fixedly installed on the inner wall of the housing, the bottom of the water pump is fixedly installed on the top of the base, the surface of the inlet pipe is fixedly installed in the middle of the housing, one end of the inlet pipe is fixedly installed on the front side of the water pump, and the top of the spray head is fixedly connected to the top of the water pump through the delivery pipe.

[0009] In a preferred embodiment of this invention, the filtration mechanism includes a mounting shell, a filter plate, and a handle. The left side of the mounting shell is fixedly mounted to the right side of the housing, the surface of the filter plate is movably mounted to the inner wall of the mounting shell, and the left side of the handle is fixedly mounted to the right side of the filter plate.

[0010] As a preferred embodiment of this invention, a vibration motor is mounted on the surface of the packaging scale.

[0011] As a preferred embodiment of this invention, the surface of the baffle is movably mounted on the inner wall of the collecting pipe.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model solves the problems of high dust levels and high labor costs inside the factory by setting up a collection mechanism, a dust suction mechanism, a spraying mechanism and a filtration mechanism in combination. The collection mechanism can collect dust, and the dust suction mechanism, spraying mechanism and filtration mechanism can treat dust. It can effectively reduce dust inside the factory and greatly reduce labor costs.

[0013] This invention incorporates a collection mechanism to collect the dust emitted by the vibrating screen.

[0014] This utility model incorporates a dust collection mechanism, a spraying mechanism, and a filtration mechanism. Dust is collected by the dust collection mechanism, enters the housing, is sprayed by the spraying mechanism, mixes with water, and is filtered by the filtration mechanism. Attached Figure Description

[0015] Figure 1This is a schematic diagram of the structure of this utility model; Figure 2 To collect schematic diagrams of the mechanism structure; Figure 3 This is a schematic diagram of the vacuuming mechanism. Figure 4 This is a schematic diagram of the spraying mechanism. Figure 5 This is a schematic diagram of the filter mechanism.

[0016] In the diagram: 1. Base; 2. Vibrating screen; 3. Hopper; 4. Packaging scale; 5. Box body; 6. Water injection pipe; 7. Collection mechanism; 701. Collection pipe; 702. Support plate; 703. Ton bag; 8. Dust collection mechanism; 801. Fan; 802. Dust collection trough; 803. Pipe; 9. Spraying mechanism; 901. Water pump; 902. Water inlet pipe; 903. Water delivery pipe; 904. Spray head; 10. Filtration mechanism; 1001. Mounting shell; 1002. Filter plate; 1003. Handle; 11. Baffle; 12. Vibrating motor. Detailed Implementation

[0017] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0018] Example 1 Reference Figure 1-5 This is the first embodiment of the present utility model, which provides a base 1, a vibrating screen 2, a hopper 3 and a packaging scale 4. The bottom of the vibrating screen 2 is fixedly installed on the top of the base 1, the bottom of the rear side of the hopper 3 is fixedly installed on the top of the base 1, the bottom of the hopper 3 is installed on the top of the packaging scale 4, the top of the base 1 is a box 5, and the front side of the box 5 is a water injection pipe 6. A collection mechanism 7 is installed on the top of the base 1, which is used to collect dust. A dust collection mechanism 8, a spray mechanism 9, and a filter mechanism 10 are installed on the top of the base 1. The dust collection mechanism 8, the spray mechanism 9, and the filter mechanism 10 are used to treat dust.

[0019] Specifically, the collection mechanism 7 can collect dust, and the dust collection mechanism 8, the spraying mechanism 9 and the filtration mechanism 10 can treat the dust.

[0020] Furthermore, the dust dislodged by the vibrating screen 2 is collected by the collection mechanism 7, the dust is sucked up by the dust suction mechanism 8, the dust is sprayed by the spraying mechanism 9, and the water and dust are filtered by the filtration mechanism 10.

[0021] Example 2 The second embodiment of this utility model provides a collection mechanism 7 including a collection pipe 701, a support plate 702 and a ton bag 703. The top of the collection pipe 701 is fixedly installed at the bottom of the vibrating screen 2, the top of the support plate 702 is fixedly installed at the bottom of the vibrating screen 2, the top of the ton bag 703 is installed at the bottom of the collection pipe 701, and a baffle 11 is installed on the surface of the collection pipe 701. The surface of the baffle 11 is movably installed on the inner wall of the collection pipe 701.

[0022] Specifically, the dust dislodged by the vibrating screen 2 is collected by the collection mechanism 7.

[0023] Furthermore, the dust enters the ton bag 703 through the collection pipe 701 for collection. The outlet of the collection pipe 701 is installed outside the factory building, so that the ton bag 703 can be moved by a forklift. The collection pipe 701 is blocked by the baffle 11.

[0024] Example 3 The third embodiment of this utility model provides a dust collection mechanism 8, including a fan 801, a dust collection trough 802, and a pipe 803. The bottom of the dust collection trough 802 is fixedly installed on the top of the base 1, and the bottom of the fan 801 is fixedly installed on the top of the base 1. The right side of the dust collection trough 802 and the left side of the fan 801 are fixedly connected through the left-side pipe 803, and the top of the fan 801 is fixedly connected to the front side of the housing 5 through the right-side pipe 803. The spraying mechanism 9 includes a water pump 901, a water inlet pipe 902, a water delivery pipe 903, and a spray head 904. The surface of the spray head 904 is fixedly installed on the inner wall of the housing 5. The bottom of the water pump 901 is fixedly installed on the top of the base 1. The surface of the water inlet pipe 902 is fixedly installed in the middle of the housing 5. One end of the water inlet pipe 902 is fixedly installed on the front side of the water pump 901. The top of the spray head 904 is fixedly connected to the top of the water pump 901 through the water supply pipe 903. The filter mechanism 10 includes a mounting shell 1001, a filter plate 1002 and a handle 1003. The left side of the mounting shell 1001 is fixedly installed on the right side of the housing 5. The surface of the filter plate 1002 is movably installed on the inner wall of the mounting shell 1001. The left side of the handle 1003 is fixedly installed on the right side of the filter plate 1002.

[0025] Specifically, the dust is sucked up by the dust collection mechanism 8, enters the housing 5, is sprayed by the spray mechanism 9, water and dust are mixed, and the water and dust are filtered by the filter mechanism 10.

[0026] Furthermore, water is injected into the housing 5 through the water injection pipe 6, the spray mechanism 9 is turned on, the water pump 901 is driven, and water is sprayed out through the spray head 904. Then the dust collection mechanism 8 is turned on, the fan 801 is driven, the fan 801 generates suction, and the dust enters the housing 5 through the dust collection groove 802. The dust is settled by water, and the dust and water are filtered through the filter plate 1002.

[0027] Working principle: First, install the ton bag 703 at the outlet of the collection pipe 701. Inject water into the box 5 through the water injection pipe 6. Turn on the spray mechanism 9, driving the water pump 901. The water pump 901 generates suction, and water enters the water pump 901 through the water inlet pipe 902. The water then enters the spray head 904 through the water delivery pipe 903 and is sprayed out through the spray head 904. Next, turn on the dust collection mechanism 8, driving the fan 801. The fan 801 generates suction, and the vibrating screen 2 screens the product. The dust passing through the vibrating screen 2 passes through the collection pipe 701. 1. The product enters the ton bag 703 and is collected through the ton bag 703. Then, the vibration motor 12 is turned on, and the vibration motor 12 drives the packaging scale 4 to vibrate to prevent the product from clogging the packaging scale 4. Dust is generated during the packaging process. The dust is sucked up through the dust suction trough 802 and enters the box 5 through the pipe 803. Water is used to treat the dust. The water and dust are filtered through the filter plate 1002. When a lot of dust accumulates on the filter plate 1002, the filter plate 1002 is removed for cleaning or replacement.

[0028] In summary, the combined use of collection, suction, spraying, and filtration mechanisms effectively reduces dust inside the factory.

[0029] The vibrating screen, packaging scale, fan, water pump and vibrating motor used in the technical means of this application can be additionally equipped with protective measures of common knowledge in the technical field under different usage environments, including but not limited to the following methods, such as protective covers for equipment protection, dustproof nets for equipment dust prevention, and sealing components or waterproof coatings for equipment waterproofing, which are common technical means used by those skilled in the art.

[0030] It should be noted that the vibrating screen, packaging scale, fan, water pump and vibrating motor are existing devices or equipment, or devices or equipment that can be implemented by existing technology. The power supply, connection method, usage method, power source, fixing method, installation method, control method and other methods of the equipment, as well as the materials of each accessory and the selection of various parameters are common knowledge to those skilled in the art, and therefore will not be described in detail in this application document.

[0031] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure performing the function described herein, and not only structural equivalence but also equivalent structure. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0032] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0033] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those of ordinary skill in the art who benefit from this disclosure, the development effort will be a routine task in design, manufacturing, and production without requiring extensive experimentation.

[0034] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A device for reducing dust in a compound fertilizer packaging plant, characterized in that: Includes a base (1), a vibrating screen (2), a hopper (3) and a packaging scale (4). The bottom of the vibrating screen (2) is fixedly installed on the top of the base (1), the bottom of the hopper (3) is fixedly installed on the top of the base (1), the bottom of the hopper (3) is installed on the top of the packaging scale (4), the box (5) is installed on the top of the base (1), and a water injection pipe (6) is installed on the front of the box (5). A collection mechanism (7) is installed on the top of the base (1), which is used to collect dust; A dust collection mechanism (8) is installed on the top of the base (1), a spray mechanism (9) is installed on the top of the base (1), and a filter mechanism (10) is installed on the top of the base (1). The dust collection mechanism (8), the spray mechanism (9) and the filter mechanism (10) are used to treat dust.

2. The device for reducing dust in a compound fertilizer packaging plant according to claim 1, characterized in that: The collection mechanism (7) includes a collection pipe (701), a support plate (702), and a ton bag (703). The top of the collection pipe (701) is fixedly installed at the bottom of the vibrating screen (2), the top of the support plate (702) is fixedly installed at the bottom of the vibrating screen (2), the top of the ton bag (703) is installed at the bottom of the collection pipe (701), and a baffle (11) is installed on the surface of the collection pipe (701).

3. The device for reducing dust in a compound fertilizer packaging plant according to claim 1, characterized in that: The dust collection mechanism (8) includes a fan (801), a dust collection trough (802), and a pipe (803). The bottom of the dust collection trough (802) is fixedly installed on the top of the base (1), and the bottom of the fan (801) is fixedly installed on the top of the base (1). The right side of the dust collection trough (802) and the left side of the fan (801) are fixedly connected through the left pipe (803). The top of the fan (801) is fixedly connected to the front side of the housing (5) through the right pipe (803).

4. The device for reducing dust in a compound fertilizer packaging plant according to claim 1, characterized in that: The spraying mechanism (9) includes a water pump (901), an inlet pipe (902), a water supply pipe (903), and a spray head (904). The surface of the spray head (904) is fixedly installed on the inner wall of the housing (5). The bottom of the water pump (901) is fixedly installed on the top of the base (1). The surface of the inlet pipe (902) is fixedly installed in the middle of the housing (5). One end of the inlet pipe (902) is fixedly installed on the front side of the water pump (901). The top of the spray head (904) is fixedly connected to the top of the water pump (901) through the water supply pipe (903).

5. The device for reducing dust in a compound fertilizer packaging plant according to claim 1, characterized in that: The filtration mechanism (10) includes a mounting shell (1001), a filter plate (1002), and a handle (1003). The left side of the mounting shell (1001) is fixedly installed on the right side of the housing (5). The surface of the filter plate (1002) is movably installed on the inner wall of the mounting shell (1001). The left side of the handle (1003) is fixedly installed on the right side of the filter plate (1002).

6. The device for reducing dust in a compound fertilizer packaging plant according to claim 1, characterized in that: The surface of the packaging scale (4) is equipped with a vibration motor (12).

7. The device for reducing dust in a compound fertilizer packaging plant according to claim 2, characterized in that: The surface of the baffle (11) is movably mounted on the inner wall of the collecting pipe (701).

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