High-efficiency energy-saving dry desulfurization device for electrolytic aluminum
Patent Information
- Application Number
- CN202522075099.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-26
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-26
AI Technical Summary
现有的装置在使用的过程中,不能对滤芯进行拆换,滤芯在脱硫过程中,通过吸附、过滤等作用去除废气中的二氧化硫及其他杂质,随着使用时间增加,滤芯表面会逐渐被硫氧化物、粉尘等污染物覆盖,其吸附位点被占据,吸附能力随之降低,若不能拆换滤芯,脱硫效率会持续下降,导致排放的废气中二氧化硫等污染物浓度升高,此外,现有的装置不能对连接管与排气管之间的缝隙进行挤压密封,连接管与排气管之间若存在缝隙且未密封,电解铝生产过程中产生的含硫废气就会从缝隙处泄漏到周围环境中,这些废气中含有二氧化硫等污染物,不仅会造成大气污染,影响周边空气质量,还可能对附近的生态环境、农作物生长以及居民健康造成危害
1、 本实用新型提供一种高效率节能电解铝干法脱硫装置,通过卡接块、旋钮、固定柱、弹簧、移动板、插柱、蜗杆、蜗轮、收卷辊与钢丝的相互配合,能对滤芯进行拆换,可拆换滤芯设计允许在其性能降低时及时更换,确保始终有高效的滤芯对废气进行处理,从而维持稳定且良好的脱硫效果,保证排放的废气符合环保标准。
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Figure CN224656371U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of desulfurization equipment technology, specifically to a high-efficiency, energy-saving dry desulfurization device for electrolytic aluminum. Background Technology
[0002] High-efficiency and energy-saving dry desulfurization equipment for electrolytic aluminum is mainly used to solve the problem of sulfur-containing waste gas generated during the electrolytic aluminum production process. During the electrolytic aluminum production process, the raw materials used will release sulfur dioxide, a harmful gas. The dry desulfurization equipment can effectively adsorb and react to remove sulfur dioxide from the waste gas, so that it meets environmental emission standards.
[0003] The existing technology has the following problems: The existing equipment cannot replace the filter element during use. During the desulfurization process, the filter element removes sulfur dioxide and other impurities from the exhaust gas through adsorption and filtration. As the usage time increases, the surface of the filter element will gradually be covered by pollutants such as sulfur oxides and dust, and its adsorption sites will be occupied, thus reducing its adsorption capacity. If the filter element cannot be replaced, the desulfurization efficiency will continue to decline, leading to an increase in the concentration of pollutants such as sulfur dioxide in the emitted exhaust gas. In addition, the existing equipment cannot squeeze and seal the gap between the connecting pipe and the exhaust pipe. If there is a gap between the connecting pipe and the exhaust pipe and it is not sealed, the sulfur-containing exhaust gas generated during the electrolytic aluminum production process will leak into the surrounding environment. This exhaust gas contains pollutants such as sulfur dioxide, which will not only cause air pollution and affect the surrounding air quality, but may also harm the nearby ecological environment, crop growth, and residents' health. Utility Model Content
[0004] The main purpose of this invention is to provide a high-efficiency, energy-saving dry desulfurization device for electrolytic aluminum, which can effectively solve the problem.
[0005] To achieve the above objectives, the technical solution adopted in this utility model is as follows: A high-efficiency and energy-saving dry desulfurization device for electrolytic aluminum includes an exhaust pipe. A threaded ring is threadedly connected to the outer wall of the exhaust pipe. A fixing ring is fixedly connected to the upper side of the threaded ring. A connecting pipe is fixedly connected to the inner surface of the fixing ring. A snap-fit mechanism is provided on the outer wall of the connecting pipe. Multiple fixing frames are movably connected through the outer wall of the connecting pipe. A filter element is fixedly connected to the inner surface of the fixing frame. A slot is provided on the right side of the fixing frame.
[0006] Preferably, the locking mechanism includes a locking block, a knob is rotatably connected to the right side of the locking block, a worm is fixedly connected to the left side of the knob, and a worm wheel is meshed with the outer wall of the worm.
[0007] Preferably, a take-up roller is fixedly connected to the front side of the worm gear, a steel wire is fixedly connected to the outer wall of the take-up roller, a movable plate is fixedly connected to the other end of the steel wire, the outer wall of the movable plate is slidably connected to the snap-fit block, and a plurality of inserts are fixedly connected to the left side of the movable plate, the outer wall of the inserts being movably connected to the slot.
[0008] Preferably, the inner surface of the snap-fit block is fixedly connected to two fixing posts, the outer wall of the fixing posts is slidably connected to the moving plate, the outer wall of the fixing posts is sleeved with a spring, one end of the spring is fixedly connected to the moving plate, and the other end of the spring is fixedly connected to the snap-fit block.
[0009] Preferably, a motor is fixedly connected to the outer wall of the fixed ring, a bevel gear is fixedly connected to the output shaft of the motor, and a bevel gear ring is meshed with the outer wall of the bevel gear.
[0010] Preferably, a rotating ring is fixedly connected to the lower side of the bevel ring, the outer wall of the rotating ring is rotatably connected to the fixed ring, a plurality of limiting plates are fixedly connected to the inner surface of the fixed ring, an insert block is slidably connected to the outer wall of the limiting plate, and a connecting rod is fixedly connected to the opposite surfaces of two insert blocks.
[0011] Preferably, the upper side of the rotating ring has multiple arc-shaped grooves, the outer wall of the connecting rod is slidably connected to the arc-shaped grooves, the inner surface of the fixing ring is fixedly connected to a sealing ring, the outer wall of the exhaust pipe is movably connected to the sealing ring, and the outer wall of the sealing ring is movably connected to the insert block.
[0012] Compared with the prior art, this utility model has the following advantages: 1. This utility model provides a high-efficiency and energy-saving dry desulfurization device for electrolytic aluminum. Through the cooperation of locking blocks, knobs, fixing columns, springs, moving plates, insert columns, worm gears, worm wheels, winding rollers and steel wires, the filter element can be replaced. The replaceable filter element design allows for timely replacement when its performance deteriorates, ensuring that there is always a high-efficiency filter element to treat the exhaust gas, thereby maintaining a stable and good desulfurization effect and ensuring that the emitted exhaust gas meets environmental protection standards.
[0013] 2. This utility model provides a high-efficiency and energy-saving dry desulfurization device for electrolytic aluminum. Through the cooperation of a motor, bevel gear, rotating ring, bevel gear ring, limiting plate, insert block, connecting rod, arc groove and sealing ring, the gap between the connecting pipe and the exhaust pipe can be squeezed and sealed. Sealing the gap between the connecting pipe and the exhaust pipe can effectively prevent sulfur-containing waste gas from escaping into the surrounding environment, ensure that all waste gas enters the desulfurization device for treatment, and greatly reduce environmental pollution. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a partial structural diagram of this utility model; Figure 3 This is a schematic diagram of the snap-fit structure of this utility model; Figure 4 for Figure 3 Enlarged schematic diagram of the structure at point A in the middle; Figure 5 This is a schematic diagram of the internal structure of the fixing ring in this utility model; Figure 6 for Figure 5 Enlarged schematic diagram of the structure at point B.
[0015] In the diagram: 1. Exhaust pipe; 2. Connecting pipe; 3. Fixing ring; 4. Threaded ring; 5. Fixing frame; 6. Snap-fit mechanism; 7. Filter element; 8. Slot; 9. Motor; 10. Bevel gear; 11. Rotary ring; 12. Bevel gear ring; 13. Limiting plate; 14. Insert block; 15. Connecting rod; 16. Arc groove; 17. Sealing ring; 61. Snap-fit block; 62. Knob; 63. Fixing post; 64. Spring; 65. Moving plate; 66. Insert post; 67. Worm gear; 68. Worm wheel; 69. Take-up roller; 610. Steel wire. Detailed Implementation
[0016] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the following describes this utility model in conjunction with specific implementation methods.
[0017] like Figures 1-2 As shown, this utility model provides a high-efficiency, energy-saving dry desulfurization device for electrolytic aluminum, including an exhaust pipe 1. A threaded ring 4 is threadedly connected to the outer wall of the exhaust pipe 1. A fixing ring 3 is fixedly connected to the upper side of the threaded ring 4. A connecting pipe 2 is fixedly connected to the inner surface of the fixing ring 3. A snap-fit mechanism 6 is provided on the outer wall of the connecting pipe 2. Multiple fixing frames 5 are movably connected through the outer wall of the connecting pipe 2. A filter element 7 is fixedly connected to the inner surface of the fixing frame 5. A slot 8 is provided on the right side of the fixing frame 5. The exhaust pipe 1 serves as an inlet channel for exhaust gas and is connected to the fixing ring 3 via the threaded ring 4. This threaded connection method facilitates installation and disassembly. To facilitate subsequent maintenance and adjustment of the device, the connecting pipe 2, which is fixedly connected to the fixing ring 3, is the key channel for the exhaust gas to enter the desulfurization device. The snap-fit mechanism 6 set on the outer wall of the connecting pipe 2 is used to fix and remove the fixing frame 5. The fixing frame 5 contains the filter element 7, which is a key component of desulfurization and is used to adsorb and filter sulfur dioxide and other impurities in the exhaust gas. The slot 8 opened on the right side of the fixing frame 5 cooperates with the snap-fit mechanism 6 to realize the quick snap-fit and removal of the fixing frame 5, thereby making it possible to replace the filter element 7. The overall structure establishes the basic framework for the exhaust gas to enter the desulfurization device and the filter element to be installed and fixed.
[0018] like Figures 3-4As shown, this utility model provides a technical solution: Preferably, the snap-fit mechanism 6 includes a snap-fit block 61, a knob 62 rotatably connected to the right side of the snap-fit block 61, a worm gear 67 fixedly connected to the left side of the knob 62, a worm wheel 68 meshing with the outer wall of the worm gear 67, a take-up roller 69 fixedly connected to the front side of the worm wheel 68, a steel wire 610 fixedly connected to the outer wall of the take-up roller 69, a movable plate 65 fixedly connected to the other end of the steel wire 610, the outer wall of the movable plate 65 slidably connected to the snap-fit block 61, a plurality of inserts 66 fixedly connected to the left side of the movable plate 65, the outer wall of the inserts 66 movably connected to the slot 8, two fixing posts 63 fixedly connected to the inner surface of the snap-fit block 61, the outer wall of the fixing posts 63 slidably connected to the movable plate 65, a spring 64 sleeved on the outer wall of the fixing posts 63, one end of the spring 64 fixedly connected to the movable plate 65, and the other end of the spring 64 fixedly connected to the snap-fit block 61. When it is necessary to replace the filter element 7... Rotating knob 62 causes the worm gear 67, which is fixedly connected to it, to rotate. Since the worm gear 67 meshes with the worm wheel 68, the rotation of the worm gear 67 drives the worm wheel 68 to rotate. The winding roller 69, which is fixedly connected to the front side of the worm wheel 68, rotates accordingly. The winding roller 69 begins to wind up the steel wire 610. The movable plate 65, connected to the other end of the steel wire 610, slides along the fixed post 63 on the inner surface of the snap block 61 under the tension of the steel wire, compressing the spring 64. At the same time, the insertion post 66 fixed on the left side of the movable plate 65 disengages from the slot 8 on the right side of the fixed frame 5, thereby releasing the fixation of the fixed frame 5. The fixed frame 5, together with the filter element 7, can be removed from the connecting pipe 2 for replacement. During installation, the operation is reversed. The elastic force of the spring 64 pushes the movable plate 65 to reset, and the insertion post 66 inserts into the slot 8, thus fixing the fixed frame 5 and the filter element 7. This mechanism realizes the convenient replacement function of the filter element 7, ensuring that the desulfurization device can replace the filter element 7 in a timely manner and maintain a good desulfurization effect.
[0019] like Figures 5-6As shown, this utility model provides a technical solution: Preferably, a motor 9 is fixedly connected to the outer wall of the fixed ring 3, a bevel gear 10 is fixedly connected to the output shaft of the motor 9, a bevel gear ring 12 is meshed with the outer wall of the bevel gear 10, a rotating ring 11 is fixedly connected to the lower side of the bevel gear ring 12, the outer wall of the rotating ring 11 is rotatably connected to the fixed ring 3, a plurality of limiting plates 13 are fixedly connected to the inner surface of the fixed ring 3, inserts 14 are slidably connected to the outer wall of the limiting plates 13, a connecting rod 15 is fixedly connected to the opposite face of two inserts 14, a plurality of arc-shaped grooves 16 are opened through the upper side of the rotating ring 11, the outer wall of the connecting rod 15 is slidably connected to the arc-shaped grooves 16, a sealing ring 17 is fixedly connected to the inner surface of the fixed ring 3, and the outer wall of the exhaust pipe 1 is movably connected to the sealing ring 17. The outer wall of the sealing ring 17 is movably connected to the insert block 14. When the motor 9 starts, its output shaft drives the bevel gear 10 to rotate. The bevel gear 10 meshes with the bevel gear ring 12, which in turn drives the rotating ring 11 fixedly connected to the lower side of the bevel gear ring 12 to rotate within the fixed ring 3. The arc groove 16 on the rotating ring 11 interacts with the connecting rod 15. When the rotating ring 11 rotates, the connecting rod 15 slides within the arc groove 16, thereby driving the insert block 14 connected to it to slide along the limiting plate 13. The insert block 14 moves towards the exhaust pipe 1, squeezing the sealing ring 17 so that the sealing ring 17 tightly fits against the outer wall of the exhaust pipe 1, achieving a squeeze seal between the connecting pipe 2 and the exhaust pipe 1, preventing the leakage of sulfur-containing waste gas, ensuring that all waste gas enters the desulfurization device for treatment, and effectively reducing environmental pollution.
[0020] The working principle of this high-efficiency, energy-saving dry desulfurization device for electrolytic aluminum will be explained in detail below.
[0021] like Figures 1-5As shown, when the filter element 7 needs to be replaced, turn the knob 62. The knob 62 drives the worm gear 67, which is fixedly connected to it, to rotate. Since the worm gear 67 meshes with the worm wheel 68, the rotation of the worm gear 67 drives the worm wheel 68 to rotate. The winding roller 69, which is fixedly connected to the front side of the worm wheel 68, rotates accordingly. The winding roller 69 begins to wind up the steel wire 610. The movable plate 65, connected to the other end of the steel wire 610, slides along the fixed post 63 on the inner surface of the snap block 61 under the action of the steel wire tension, compressing the spring 64. At the same time, the insertion post 66 fixed on the left side of the movable plate 65 disengages from the slot 8 on the right side of the fixed frame 5, thereby releasing the fixation of the fixed frame 5. The fixed frame 5 and the filter element 7 can be removed from the connecting pipe 2 for replacement. During installation, the operation is reversed. The elastic force of the spring 64 pushes the movable plate 65 to reset, and the insertion post 66 is inserted into the slot 8, realizing the replacement of the fixed frame 5 and the filter element. The fixing of filter element 7 enables convenient replacement of filter element 7, ensuring that the desulfurization device can replace filter element 7 in a timely manner and maintain good desulfurization effect. When motor 9 starts, its output shaft drives bevel gear 10 to rotate. Bevel gear 10 meshes with bevel gear ring 12, thereby driving the rotating ring 11 fixedly connected to the lower side of bevel gear ring 12 to rotate within the fixed ring 3. The arc groove 16 opened on the rotating ring 11 interacts with the connecting rod 15. When the rotating ring 11 rotates, the connecting rod 15 slides within the arc groove 16, thereby driving the connected insert block 14 to slide along the limiting plate 13. The insert block 14 moves towards the exhaust pipe 1, squeezing the sealing ring 17 so that the sealing ring 17 tightly fits the outer wall of the exhaust pipe 1, realizing the compression and sealing of the gap between the connecting pipe 2 and the exhaust pipe 1, preventing the leakage of sulfur-containing waste gas, ensuring that all waste gas enters the desulfurization device for treatment, and effectively reducing environmental pollution.
[0022] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency, energy-saving dry desulfurization device for electrolytic aluminum, characterized in that: The device includes an exhaust pipe (1), the outer wall of which is threaded with a threaded ring (4), the upper side of which is fixedly connected with a fixing ring (3), the inner surface of which is fixedly connected with a connecting pipe (2), the outer wall of which is provided with a snap-fit mechanism (6), the outer wall of which is movably connected with multiple fixing frames (5), the inner surface of which is fixedly connected with a filter element (7), and the right side of which is provided with a slot (8).
2. The high-efficiency energy-saving dry desulfurization device for electrolytic aluminum according to claim 1, characterized in that: The snap-fit mechanism (6) includes a snap-fit block (61), a knob (62) is rotatably connected to the right side of the snap-fit block (61), a worm (67) is fixedly connected to the left side of the knob (62), and a worm wheel (68) is meshed with the outer wall of the worm (67).
3. The high-efficiency, energy-saving dry desulfurization device for electrolytic aluminum according to claim 2, characterized in that: A take-up roller (69) is fixedly connected to the front side of the worm gear (68). A steel wire (610) is fixedly connected to the outer wall of the take-up roller (69). A movable plate (65) is fixedly connected to the other end of the steel wire (610). The outer wall of the movable plate (65) is slidably connected to the snap-fit block (61). A plurality of inserts (66) are fixedly connected to the left side of the movable plate (65). The outer wall of the inserts (66) is movably connected to the slot (8).
4. The high-efficiency energy-saving dry desulfurization device for electrolytic aluminum according to claim 3, characterized in that: The inner surface of the snap-fit block (61) is fixedly connected to two fixed posts (63). The outer wall of the fixed post (63) is slidably connected to the moving plate (65). The outer wall of the fixed post (63) is fitted with a spring (64). One end of the spring (64) is fixedly connected to the moving plate (65), and the other end of the spring (64) is fixedly connected to the snap-fit block (61).
5. The high-efficiency energy-saving dry desulfurization device for electrolytic aluminum according to claim 1, characterized in that: The outer wall of the fixed ring (3) is fixedly connected to a motor (9), the output shaft of the motor (9) is fixedly connected to a bevel gear (10), and the outer wall of the bevel gear (10) is meshed with a bevel ring (12).
6. A high-efficiency, energy-saving dry desulfurization device for electrolytic aluminum according to claim 5, characterized in that: A rotating ring (11) is fixedly connected to the lower side of the bevel ring (12). The outer wall of the rotating ring (11) is rotatably connected to the fixed ring (3). Multiple limiting plates (13) are fixedly connected to the inner surface of the fixed ring (3). Inserts (14) are slidably connected to the outer wall of the limiting plates (13). A connecting rod (15) is fixedly connected to the opposite surfaces of the two inserts (14).
7. A high-efficiency, energy-saving dry desulfurization device for electrolytic aluminum according to claim 6, characterized in that: The upper side of the rotating ring (11) has multiple arc-shaped grooves (16) through it. The outer wall of the connecting rod (15) is slidably connected to the arc-shaped grooves (16). The inner surface of the fixed ring (3) is fixedly connected to a sealing ring (17). The outer wall of the exhaust pipe (1) is movably connected to the sealing ring (17). The outer wall of the sealing ring (17) is movably connected to the insert block (14).