An all-intelligent control gas source integrated post-processing system

Abstract

The utility model discloses a full intelligent control's gas source integrated post processing system relates to gas source integrated processing technical field, including base, fixedly installed with gas storage tank on the base, gas storage tank, gas storage tank be connected with two gas source drying subassembly cooperation respectively through the connecting pipe, gas source drying subassembly includes the box, and the box bottom is fixedly installed with base through the support, and the box inside cooperation is installed with two and presents the same structure's processing jar, two processing jar top and bottom all are fixedly installed with screen cloth, processing jar's top and bottom all are fixedly installed with gas source integrated base, when the gas source enters the processing jar, realizes the effect of filtration through the screen cloth effectively, avoids the impurity and enters the processing jar inside, influences the quality of processing, after the gas treatment of inside in the processing jar is completed, the gas again enters the corresponding top part gas seat through the screen cloth at the top, is transmitted to the air inlet seat connected with the gas pipe again, carries out effective discharge.

Description

Technical Field

[0001] This utility model specifically relates to the field of gas source integrated processing technology, and more specifically to a fully intelligent control gas source integrated post-processing system. Background Technology

[0002] The fully intelligent air source integrated post-processing system is an integrated solution for the purification, pressure stabilization, energy saving, and intelligent management of compressed air sources. It integrates the decentralized equipment of traditional air source post-processing and realizes automated operation, precise control and remote management through intelligent control system. It is widely used in manufacturing, medical, food processing, energy and other fields with high requirements for compressed air quality. Some traditional dryers have poor dehydration performance. For example, the pressure dew point of a twin-tower dryer can only reach above -20°C, which cannot meet the requirements of some scenarios with high compressed air quality. At the same time, if the pre-filter is not configured properly or the oil is not cleaned properly, it will contaminate the desiccant, causing the desiccant to become ineffective due to contamination and affecting the drying effect. Traditional processing systems can only achieve the processing effect of one system. When the system malfunctions during the processing, it cannot effectively process the gas source, which will affect the processing efficiency. Utility Model Content

[0003] The purpose of this invention is to provide a fully intelligent air source integrated post-processing system. In this device, the connection between the two processing tanks inside each housing is effectively achieved through connecting pipes. In this way, multiple processing tanks can achieve the effect of synchronous processing during the processing. During processing, the air source is distributed to two air distribution seats through the air inlet seat, and then transmitted to the corresponding processing tanks. The discharge effect is achieved through the connection between the air inlet seat at the top and the air pipe. This solves the problems of the aforementioned background technology.

[0004] To achieve the above objectives, this utility model provides the following technical solution: A fully intelligent control gas source integrated post-processing system includes a base; a gas storage tank is fixedly installed on the base; the gas storage tank is connected to two gas source drying components respectively through connecting pipes; the gas source drying component includes a housing; the bottom of the housing is fixedly installed to the base through a bracket. The box contains two identical processing tanks; both processing tanks have screens fixedly installed at the top and bottom, and the top and bottom of the processing tanks are fixedly installed to the gas source integrated base.

[0005] As a further technical solution of this utility model, two identical gas distribution seats are fixedly installed on the side of the gas source integrated base at the bottom of the treatment tank away from the treatment tank; an air inlet seat is fixedly installed between the two gas distribution seats.

[0006] As a further technical solution of this utility model, the two gas distribution seats and the air inlet seats are connected through each other; the air inlet seat on the top of the treatment tank is fixedly installed with the air pipe; and a filter is installed at the end of the air pipe away from the air inlet seat.

[0007] As a further technical solution of this utility model, a connecting pipe is integrally provided between the air pipes of the two air source drying components, and a manual valve is installed on the connecting pipe.

[0008] As a further technical solution of this utility model, the connecting pipe has a one-in-two-out structure; valves corresponding to the two gas source drying components are respectively installed on the connecting pipe; carbon monoxide detectors are installed on the connecting pipes between the two valves and the gas storage tank.

[0009] As a further technical solution of this utility model, the end of the connecting pipe away from the gas storage tank is fixedly installed with the air inlet seat at the bottom of the processing tank.

[0010] As a further technical solution of this utility model, a controller is also fixedly installed on the base by a support rod; a pressure sensor is also fixedly installed on the support rod.

[0011] Compared with the prior art, the beneficial effects of this utility model are: In this utility model, when in use, the gas source is collected in the gas storage tank, the valve corresponding to the gas source drying component is opened, and the gas source is effectively detected by the carbon monoxide detector installed on the connecting pipe. The connecting pipe transmits the gas source to the air inlet at the bottom of the processing tank, and then the gas source is transmitted to the corresponding processing tank through the connection between the air inlet and the two air distribution seats. In this invention, when the gas source enters the processing tank, the screen effectively achieves the filtering effect, preventing impurities from entering the processing tank and affecting the processing quality. After the processing tank has finished processing the gas inside, the gas passes through the top screen and enters the corresponding top gas distribution seat, and then is transmitted to the air inlet seat connected to the gas pipe for effective discharge. This invention effectively enables the operation of various components through the PLC system inside the controller during the integrated post-processing of the gas source, allowing the two corresponding processing tanks in the two boxes to process synchronously. When one processing tank fails to work, it will not affect the normal operation of the other, thereby effectively improving work efficiency. Attached Figure Description

[0012] Figure 1This is a three-dimensional structural diagram of the present invention.

[0013] Figure 2 This utility model Figure 1 Another perspective structural diagram.

[0014] Figure 3 This utility model Figure 1 Rear view.

[0015] Figure 4 This utility model Figure 1 The main view.

[0016] Figure 5 This utility model Figure 1 A schematic diagram of the partial structure breakdown.

[0017] Figure 6 This utility model Figure 4 Bottom view of the internal structure of the middle box.

[0018] In the diagram: 1-Gas storage tank, 2-Pressure gauge, 3-Controller, 4-Pressure sensor, 5-Connecting pipe, 6-Carbon monoxide detector, 7-Valve, 8-Filter, 9-Gas source drying assembly, 90-Box, 91-Bracket, 92-Gas source integrated base, 93-Processing tank, 94-Screen, 95-Inlet seat, 96-Gas distribution seat, 10-Gas pipe. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-6 In this embodiment of the utility model, a fully intelligent control gas source integrated post-processing system includes a base; a gas storage tank 1 is fixedly installed on the base; the gas storage tank 1 is connected to two gas source drying components 9 through connecting pipes 5; the gas source drying component 9 includes a box 90; the bottom of the box 90 is fixedly installed to the base through a bracket 91. The housing 90 contains two identical processing tanks 93; both the top and bottom of the two processing tanks 93 are fixedly installed with screens 94, and the top and bottom of the processing tanks 93 are fixedly installed with the gas source integrated base 92. Among them, two identical air distribution seats 96 are fixedly installed on the side of the air source integrated base 92 at the bottom of the treatment tank 93 away from the treatment tank 93; an air inlet seat 95 is fixedly installed between the two air distribution seats 96.

[0021] By adopting the above technical solution, when in use, the gas source is collected in the gas storage tank 1, the valve 7 corresponding to the gas source drying component 9 is opened, and the carbon monoxide detector 6 installed on the connecting pipe 5 effectively detects the gas source. The connecting pipe 5 transmits the gas source to the air inlet seat 95 at the bottom of the processing tank 93, and then through the connection between the air inlet seat 95 and the two gas distribution seats 96, the gas source is transmitted to the corresponding processing tank 93.

[0022] In this embodiment, the two air distribution seats 96 are connected to the air inlet seat 95; the air inlet seat 95 on the top of the processing tank 93 is fixedly installed with the air pipe 10; a filter 8 is installed at the end of the air pipe 10 away from the air inlet seat 95. In this embodiment, a connecting pipe is integrally provided between the air pipes 10 between the two air source drying components 9, and a manual valve is installed on the connecting pipe. Furthermore, the connecting pipe 5 has a one-in-two-out structure; valves 7 corresponding to the two gas source drying components 9 are respectively installed on the connecting pipe 5; carbon monoxide detectors 6 are installed on the connecting pipe 5 between the two valves 7 and the gas storage tank 1. By adopting the above technical solution, when the gas source enters the treatment tank 93, the screen 94 effectively achieves the filtration effect, preventing impurities from entering the interior of the treatment tank 93 and affecting the treatment quality. After the treatment tank 93 has finished treating the gas inside, the gas passes through the top screen 94 into the corresponding top gas distribution seat 96, and is then transmitted to the air inlet seat 95 connected to the gas pipe 10 for effective discharge. In this embodiment, the end of the connecting pipe 5 away from the gas storage tank 1 is fixedly installed with the air inlet seat 95 at the bottom of the processing tank 93; A controller 3 is also fixedly mounted on the base via a support rod; a pressure sensor 4 is also fixedly mounted on the support rod. By adopting the above technical solution, when the gas source is integrated and processed, the PLC system inside the controller 3 effectively realizes the work between the components, and realizes the synchronous processing of the two corresponding processing tanks 93 in the two boxes 90. When one processing tank 93 fails to work, it will not affect the normal operation of the other, thereby effectively improving work efficiency.

[0023] The working principle of this utility model is as follows: When in use, the gas source is collected in the gas storage tank 1, the valve 7 corresponding to the gas source drying component 9 is opened, and the carbon monoxide detector 6 installed on the connecting pipe 5 effectively detects the gas source. The connecting pipe 5 transmits the gas source to the air inlet seat 95 at the bottom of the processing tank 93, and then through the connection between the air inlet seat 95 and the two gas distribution seats 96, the gas source is transmitted to the corresponding processing tank 93. During the detection process, a dew point meter can be optionally installed to detect the temperature at the dew point. When the gas source enters the treatment tank 93, the screen 94 effectively achieves the filtration effect, preventing impurities from entering the interior of the treatment tank 93 and affecting the quality of the treatment. After the treatment tank 93 has finished treating the gas inside, the gas passes through the top screen 94 and enters the corresponding top gas distribution seat 96, and is then transmitted to the air inlet seat 95 connected to the gas pipe 10 for effective discharge. When the gas source is integrated and processed, the PLC system inside the controller 3 effectively realizes the operation between the components, and realizes the synchronous processing of the two corresponding processing tanks 93 in the two boxes 90. When one processing tank 93 fails to work, it will not affect the normal operation of the other, thereby effectively improving work efficiency.

[0024] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0025] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A fully intelligent controlled integrated gas source post-processing system, characterized in that: Includes a base; a gas storage tank (1) is fixedly installed on the base; the gas storage tank (1) is connected to two gas source drying components (9) respectively through connecting pipes (5); the gas source drying component (9) includes a box (90); the bottom of the box (90) is fixedly installed to the base through a bracket (91); The box (90) is equipped with two processing tanks (93) of the same structure; the top and bottom of the two processing tanks (93) are fixedly installed with screens (94), and the top and bottom of the processing tanks (93) are fixedly installed with the gas source integrated base (92).

2. The fully intelligent control gas source integrated post-processing system according to claim 1, characterized in that: in; Two identical gas distribution seats (96) are fixedly installed on the side of the gas source integrated base (92) at the bottom of the treatment tank (93) away from the treatment tank (93); an air inlet seat (95) is fixedly installed between the two gas distribution seats (96).

3. The fully intelligent control gas source integrated post-processing system according to claim 2, characterized in that: The two gas distribution seats (96) are connected to the air inlet seat (95); the air inlet seat (95) at the top of the treatment tank (93) is fixedly installed with the air pipe (10); a filter (8) is installed at the end of the air pipe (10) away from the air inlet seat (95).

4. The fully intelligent control gas source integrated post-processing system according to claim 3, characterized in that: A connecting pipe is integrally provided between the air pipes (10) between the two air source drying components (9), and a manual valve is installed on the connecting pipe.

5. The fully intelligent control gas source integrated post-processing system according to claim 4, characterized in that: The connecting pipe (5) has a one-in-two-out structure; valves (7) corresponding to the two gas source drying components (9) are installed on the connecting pipe (5); carbon monoxide detectors (6) are installed on the connecting pipe (5) between the two valves (7) and the gas storage tank (1).

6. The fully intelligent control gas source integrated post-processing system according to claim 5, characterized in that: The end of the connecting pipe (5) away from the gas storage tank (1) is fixedly installed with the air inlet seat (95) at the bottom of the processing tank (93).

7. The fully intelligent control gas source integrated post-processing system according to claim 1, characterized in that: A controller (3) is also fixedly installed on the base via a support rod; a pressure sensor (4) is also fixedly installed on the support rod.

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