A water vapor drying device for a shop compressed air machine

CN224656401UActive Publication Date: 2026-08-21青海生物药品厂有限公司
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Patent Information

Application Number
CN202522116990.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-30
Publication Date
2026-08-21
Estimated Expiration
2035-09-30

AI Technical Summary

Technical Problem

[0003]针对现有技术中,受限于吸附式干燥装置普遍采用的罐式主体结构,失效吸附剂在排出清理时,易因罐内空间形态限制、吸附剂颗粒堆积(部分可能轻微结块)等问题,出现排出速度慢、罐内残留量高的情况,导致整体清理效率偏低的技术问题,本实用新型提供一种车间压缩空气机水气干燥处理装置

Benefits of technology

1、本实用新型中底架组件在使用时可通过载板对第一干燥仓罐、第二干燥仓罐和侧架板进行支撑固定,当需要进行维护保养时,可启动振动电机对载板进行振动,使载板将振动力传递到支撑杆上,支撑杆在受到振动时可通过底部的滚动球进行晃动,在晃动时弹簧会在中置槽内对其进行限位,通过晃动可提高保养时第一干燥仓罐和第二干燥仓罐内部干燥剂排出的效率,可避免干燥剂发生堵塞和残留,可提高保养效率。

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Abstract

The utility model relates to a workshop compressed air machine water gas drying treatment device, including first drying bin jar, second drying bin jar, underframe subassembly and side frame board, underframe subassembly includes main table, bottom plate, support, middle slot, support rod, load board, vibration motor, end plate, ball seat, rolling ball and spring, and the bottom plate sets up in the lower end outer surface of main table. The utility model discloses underframe subassembly can through load board to support and fix first drying bin jar, second drying bin jar and side frame board when using, when needing to maintain, can start vibration motor and vibrate to load board, make load board transmit vibration to support rod, and support rod can shake through the rolling ball of bottom when being vibrated, and the spring will be located in the middle slot when shaking, and the efficiency that the first drying bin jar and second drying bin jar inside drying agent are discharged can be improved through shaking, can avoid drying agent and remain to block, can improve maintenance efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of compressed air compressor water vapor drying technology, and in particular to a workshop compressed air compressor water vapor drying device. Background Technology

[0002] Workshop compressed air units (also known as air compressors) are mechanical devices used to compress gas and convert it into kinetic or potential energy. They are mainly used in workshops to drive tools, equipment and processes. By consuming electrical or steam energy to compress air, they generate high-pressure gas to provide power for pneumatic tools (such as jackhammers, air pumps), lifting equipment, air hammers, etc. They can also be used for fuel combustion, material mixing, mine ventilation and other scenarios. Moisture is generated during the use of compressed air in the workshop. In order to ensure the quality of the exhaust air, it is generally necessary to use an adsorption drying device to dry the moisture. However, the existing adsorption drying device has certain inconveniences in use. Firstly, during operation, the core of an adsorption dryer relies on the adsorbent (such as activated alumina, molecular sieves, etc.) filled inside to adsorb and dry water vapor in compressed air, thereby achieving gas dehydration and purification. However, after long-term continuous operation, the adsorbent will gradually reach adsorption saturation, and the drying efficiency will decrease accordingly. Therefore, regular maintenance of the device is required. One of the key aspects of the maintenance process is to remove the ineffective adsorbent from the device or replace it with a new adsorbent, or to regenerate the ineffective adsorbent. However, due to the tank-type main structure commonly used in adsorption dryers, the discharge of ineffective adsorbent is prone to problems such as limited space inside the tank and accumulation of adsorbent particles (some may be slightly clumped), resulting in slow discharge speed and high residue in the tank, leading to low overall cleaning efficiency. Therefore, we propose a water vapor drying device for workshop compressed air. Utility Model Content

[0003] In view of the technical problems in the prior art, which are limited by the tank-type main structure commonly used in adsorption drying devices, the discharge of exhausted adsorbent is prone to problems such as slow discharge speed and high residual amount in the tank due to the limited space shape inside the tank and the accumulation of adsorbent particles (some may be slightly agglomerated), resulting in low overall cleaning efficiency. This utility model provides a workshop compressed air machine water drying treatment device.

[0004] The technical solution adopted by this utility model is: a workshop compressed air machine water drying treatment device, including a first drying chamber, a second drying chamber, a base frame assembly and side frame plates. The base frame assembly includes a main platform, a base plate, a bracket, a central groove, a support rod, a carrier plate, a vibration motor, an end plate, a ball seat, a rolling ball and a spring. The base plate is disposed on the lower outer surface of the main platform. The bracket is fixedly installed between the main platform and the base plate. The central groove is disposed in the middle of the main platform. The support rod is disposed in the middle of the central groove. The carrier plate is disposed on the upper outer surface of the support rod. The vibration motor is fixedly installed on the upper outer surface of the carrier plate. The end plate is fixedly installed on the lower outer surface of the support rod. The ball seat is fixedly installed on the lower outer surface of the end plate. The rolling ball is movably installed in the middle of the ball seat. The spring is fixedly installed between the central groove and the support rod.

[0005] Furthermore, a controller is fixedly installed between the first drying chamber and the second drying chamber, an air outlet pipe assembly is fixedly installed on the upper outer surface of the first drying chamber and the second drying chamber, an air inlet pipe assembly is fixedly installed on the lower outer surface of the first drying chamber and the second drying chamber, and a turntable is fixedly connected to the outer wall of both the first drying chamber and the second drying chamber.

[0006] Furthermore, a servo motor is fixedly installed on one outer surface of the side frame plate, and a drive gear and a driven gear are provided on the other outer surface of the side frame plate, with the drive gear located below the driven gear.

[0007] Furthermore, the base plate is fixedly connected to the main platform via the bracket, and the main platform and the central groove are integrally formed.

[0008] Furthermore, the support rod is welded to the carrier plate, and the support rod is movably connected to the central groove via the spring.

[0009] Furthermore, the output end of the servo motor is connected to one end of the outer surface of the drive gear, and one end of the outer surface of the driven gear is movably connected to the other side of the outer surface of the side frame plate.

[0010] The beneficial effects of this utility model are: 1. In use, the base frame assembly of this utility model can support and fix the first drying chamber, the second drying chamber, and the side frame plate through the carrier plate. When maintenance is required, the vibration motor can be started to vibrate the carrier plate, so that the carrier plate transmits the vibration force to the support rod. When the support rod is vibrated, it can be shaken by the rolling ball at the bottom. During the shaking, the spring will limit it in the central groove. The shaking can improve the efficiency of desiccant discharge from the first and second drying chambers during maintenance, which can avoid desiccant blockage and residue, and improve maintenance efficiency.

[0011] 2. In this utility model, the servo motor can drive the drive gear to rotate during use. The drive gear meshes with the driven gear during use, which can drive the driven gear to rotate. The first drying chamber and the second drying chamber are connected to the driven gear through a turntable. When the driven gear rotates, the turntable can drive the first drying chamber and the second drying chamber to flip, and the angle of the first drying chamber and the second drying chamber can be adjusted, which facilitates the maintenance and repair of the entire equipment. Attached Figure Description

[0012] Figure 1 This is an overall structural diagram of the present invention; Figure 2 This is a structural diagram of the side frame plate of this utility model; Figure 3 This is a structural diagram of the base frame assembly of this utility model; Figure 4 This is a diagram of the internal structure of the central slot in this utility model.

[0013] The following are labeled in the diagram: 1. First drying chamber; 2. Second drying chamber; 3. Base frame assembly; 301. Main platform; 302. Base plate; 303. Support; 304. Central trough; 305. Support rod; 306. Carrier plate; 307. Vibration motor; 308. End plate; 309. Ball seat; 310. Rolling ball; 311. Spring; 4. Side frame plate; 5. Controller; 6. Air outlet pipe assembly; 7. Air inlet pipe assembly; 8. Servo motor; 9. Turntable; 10. Drive gear; 11. Driven gear. Detailed Implementation

[0014] In the description of this utility model, it should be noted that the terms "front", "up", "down", "left", "right", "vertical", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0015] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0016] The following is in conjunction with the appendix Figures 1-4 The present invention will be further described below.

[0017] In order to solve the problems existing in the background technology, this application proposes the following technical solution: a workshop compressed air machine water drying treatment device.

[0018] The specific technical solution includes a first drying chamber 1, a second drying chamber 2, a base frame assembly 3, and side frame plates 4. The base frame assembly 3 includes a main platform 301, a base plate 302, a bracket 303, a central groove 304, a support rod 305, a carrier plate 306, a vibration motor 307, an end plate 308, a ball seat 309, a rolling ball 310, and a spring 311. The base plate 302 is located on the lower outer surface of the main platform 301. The bracket 303 is fixedly installed between the main platform 301 and the base plate 302. The central groove 304 is located in the middle of the main platform 301. The support rod 305 is located in the middle of the central groove 304. The carrier plate 306 is located on the upper outer surface of the support rod 305. The vibration motor 307 is fixedly installed on the upper outer surface of the carrier plate 306. The end plate 308 is fixedly installed on the lower outer surface of the support rod 305. The ball seat 309 is fixedly installed on the lower outer surface of the support rod 305. The bottom plate 306 is fixedly installed on the lower outer surface of the end plate 308. The rolling ball 310 is movably installed in the middle of the ball seat 309. The spring 311 is fixedly installed between the central groove 304 and the support rod 305. When in use, the base frame assembly 3 can support and fix the first drying chamber 1, the second drying chamber 2 and the side frame plate 4 through the carrier plate 306. When maintenance is required, the vibration motor 307 can be started to vibrate the carrier plate 306, so that the carrier plate 306 transmits the vibration force to the support rod 305. When the support rod 305 is vibrated, it can be shaken by the rolling ball 310 at the bottom. When shaking, the spring 311 will limit it in the central groove 304. The shaking can improve the efficiency of desiccant discharge in the first drying chamber 1 and the second drying chamber 2 during maintenance, avoid desiccant blockage and residue, and improve maintenance efficiency.

[0019] Furthermore, the base plate 302 is fixedly connected to the main platform 301 via the bracket 303. The main platform 301 and the central groove 304 are integrally formed structures. When in use, the central groove 304 mainly uses the spring 311 to limit and fix the support rod 305.

[0020] Furthermore, the support rod 305 is welded to the carrier plate 306, and the support rod 305 is movably connected to the central groove 304 through the spring 311. When in use, the carrier plate 306 can be fixedly connected to the side frame plate 4, so that the side frame plate 4 can support the first drying tank 1 and the second drying tank 2.

[0021] Reference Figure 1 and Figure 2 As shown, a controller 5 is fixedly installed between the first drying chamber 1 and the second drying chamber 2. An air outlet pipe assembly 6 is fixedly installed on the upper outer surface of the first drying chamber 1 and the second drying chamber 2. An air inlet pipe assembly 7 is fixedly installed on the lower outer surface of the first drying chamber 1 and the second drying chamber 2. A turntable 9 is fixedly connected to the outer wall of both the first drying chamber 1 and the second drying chamber 2. A servo motor 8 is fixedly installed on one outer surface of the side frame plate 4. A drive gear 10 and a driven gear 11 are provided on the other outer surface of the side frame plate 4. The drive gear 10 is located below the driven gear 11. The first drying chamber 1 and the second drying chamber 2 are connected to the driven gear 11 through the turntable 9. When the driven gear 11 rotates, the first drying chamber 1 and the second drying chamber 2 can be rotated through the turntable 9. The angle of the first drying chamber 1 and the second drying chamber 2 can be adjusted to facilitate the overall maintenance and repair of the equipment.

[0022] Furthermore, the output end of the servo motor 8 is connected to one end of the outer surface of the drive gear 10, and one end of the outer surface of the driven gear 11 is movably connected to the other side of the outer surface of the side frame plate 4. When in use, the servo motor 8 can drive the drive gear 10 to rotate, and the drive gear 10 meshes with the driven gear 11, which can drive the driven gear 11 to rotate.

[0023] To ensure that those skilled in the art can fully understand the technical solution, this application provides the following overall overview: In use, the first drying chamber 1 and the second drying chamber 2 are connected to the driven gear 11 via the turntable 9. When the driven gear 11 rotates, the turntable 9 drives the first drying chamber 1 and the second drying chamber 2 to rotate. The side frame plate 4 is fixedly installed on the carrier plate 306 during use. When it is necessary to replace the desiccant inside the first drying chamber 1 and the second drying chamber 2, the bottom of the first drying chamber 1 and the second drying chamber 2 can be opened, and then the vibration motor 307 can be started to vibrate the carrier plate 306, so that the carrier plate 306 transmits the vibration force to the support rod 305. When the support rod 305 is vibrated, the rolling ball 310 in the bottom ball seat 309 will move on the bottom plate 302. The support rod 305 is oscillated by the rolling ball 310. During the oscillation, the spring 311 will limit it within the central groove 304. The oscillation improves the efficiency of desiccant discharge from the first drying chamber 1 and the second drying chamber 2 during maintenance, avoiding desiccant blockage and residue, and improving maintenance efficiency. When overall maintenance and repair of the equipment is required, the servo motor 8 can be started to drive the drive gear 10 to rotate. When in use, the drive gear 10 meshes with the driven gear 11, which can drive the driven gear 11 to rotate. This allows the driven gear 11 to flip the first drying chamber 1 and the second drying chamber 2 via the turntable 9, facilitating overall maintenance and repair of the equipment.

[0024] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0025] Although embodiments of the present invention have been shown and described, the scope of the present invention will be defined by the appended claims and their equivalents for those skilled in the art.

Claims

1. A workshop compressed air compressor water drying treatment device, characterized in that, The system includes a first drying chamber (1), a second drying chamber (2), a base frame assembly (3), and side frame plates (4). The base frame assembly (3) includes a main platform (301), a base plate (302), a bracket (303), a central slot (304), a support rod (305), a carrier plate (306), a vibration motor (307), an end plate (308), a ball seat (309), a rolling ball (310), and a spring (311). The base plate (302) is located on the lower outer surface of the main platform (301). The bracket (303) is fixedly installed between the main platform (301) and the base plate (302). The central slot (304) is located on the main platform (301). In the middle of 301), the support rod (305) is disposed in the middle of the central groove (304), the carrier plate (306) is disposed on the upper outer surface of the support rod (305), the vibration motor (307) is fixedly installed on the upper outer surface of the carrier plate (306), the end plate (308) is fixedly installed on the lower outer surface of the support rod (305), the ball seat (309) is fixedly installed on the lower outer surface of the end plate (308), the rolling ball (310) is movably installed in the middle of the ball seat (309), and the spring (311) is fixedly installed between the central groove (304) and the support rod (305).

2. The workshop compressed air compressor water drying treatment device according to claim 1, characterized in that, A controller (5) is fixedly installed between the first drying chamber (1) and the second drying chamber (2). An air outlet pipe assembly (6) is fixedly installed on the upper outer surface of the first drying chamber (1) and the second drying chamber (2). An air inlet pipe assembly (7) is fixedly installed on the lower outer surface of the first drying chamber (1) and the second drying chamber (2). A turntable (9) is fixedly connected to the outer wall of both the first drying chamber (1) and the second drying chamber (2).

3. The workshop compressed air compressor water drying treatment device according to claim 1, characterized in that, A servo motor (8) is fixedly installed on one side of the outer surface of the side frame plate (4), and a drive gear (10) and a driven gear (11) are provided on the other side of the outer surface of the side frame plate (4). The drive gear (10) is located below the driven gear (11).

4. The workshop compressed air compressor water drying treatment device according to claim 1, characterized in that, The base plate (302) is fixedly connected to the main platform (301) through the bracket (303), and the main platform (301) and the central groove (304) are integrally formed structures.

5. The workshop compressed air compressor water drying treatment device according to claim 1, characterized in that, The support rod (305) is welded to the carrier plate (306), and the support rod (305) is movably connected to the central groove (304) through the spring (311).

6. The workshop compressed air compressor water drying treatment device according to claim 3, characterized in that, The output end of the servo motor (8) is connected to one end of the outer surface of the drive gear (10), and one end of the outer surface of the driven gear (11) is movably connected to the other side of the outer surface of the side frame plate (4).