An epoxy mortar mixing kettle
Patent Information
- Application Number
- CN202521811405.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-25
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-08-25
AI Technical Summary
[0004]本申请的目的是提供一种环氧砂浆搅拌釜,具备便于对叶片与桨杆与搅拌设备进行分离更换的优点,解决了叶片和桨杆与设备为一体化设计,只能适用于特定粘度范围的物料,当需要处理粘度差异较大的环氧砂浆时,往往需要更换整套搅拌装置,不仅操作繁琐、耗时较长,还会增加设备投入成本和生产停机时间的问题
1、该一种环氧砂浆搅拌釜,通过釜盖、电机、第一限位块、第二限位块、搅拌杆、十字块、十字槽、定位杆以及定位架的设置,使该装置在使用时能够通过第一限位块内部的十字槽以及第二限位块内部的十字槽对搅拌杆两端的十字块进行限位,使该装置无需螺栓的限位便可使电机驱动搅拌杆进行转动,以此使搅拌杆能够对釜体内部的物料进行搅拌,而十字块与十字槽之间的限位,使该装置在使用时只需拆卸釜盖便可对直接将搅拌杆与扇叶取出并更换不同的搅拌杆以及扇叶,解决了叶片和桨杆与设备为一体化设计,只能适用于特定粘度范围的物料,当需要处理粘度差异较大的环氧砂浆时,往往需要更换整套搅拌装置,不仅操作繁琐、耗时较长,还会增加设备投入成本和生产停机时间的问题,通过横杆、竖杆、第一活动槽、第二活动槽以及支撑杆的设置,可使釜盖在拆卸时使釜盖外侧的支撑杆在第一活动槽以及第二活动槽的内部进行移动,以此对釜盖的移动方向进行限位,既方便釜盖与釜体之间的定位关系,也方便可釜盖转运,使釜盖远离釜体,方便使用者将搅拌杆以及扇叶取出。
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Figure CN224656471U_ABST
Abstract
Description
Technical Field
[0001] This application relates to mixing tanks, and more particularly to an epoxy mortar mixing tank. Background Technology
[0002] In the chemical production field, mixing equipment, as the core device for achieving uniform mixing of materials, is widely used in the production processes of various chemical products such as coatings, adhesives, and epoxy mortars. Its core function is to ensure that materials flow and mix thoroughly within a container through mechanical stirring, thereby preventing sedimentation, stratification, or solidification caused by static standing. This ensures that the produced products meet quality standards. For high-viscosity materials like epoxy mortar, which is composed of epoxy resin, curing agent, sand, and other components, the performance of the mixing equipment directly affects the uniformity of dispersion of the material's components, thus impacting key performance indicators such as the strength and durability of the final product.
[0003] In existing technologies, the mixing paddles of traditional equipment are mostly fixed structures, with the blades and paddle rods integrated with the equipment. Once the blade type is determined, it can only be used for materials with a specific viscosity range. When it is necessary to process epoxy mortar with large viscosity differences, it is often necessary to replace the entire mixing device, which is not only cumbersome and time-consuming, but also increases equipment investment costs and production downtime. Utility Model Content
[0004] The purpose of this application is to provide an epoxy mortar mixing tank with the advantage of easy separation and replacement of the blades and impeller from the mixing equipment. This solves the problem that the blades and impeller are integrated with the equipment, which can only be used for materials with a specific viscosity range. When epoxy mortar with large viscosity differences needs to be processed, it is often necessary to replace the entire mixing device, which is not only cumbersome and time-consuming, but also increases equipment investment costs and production downtime.
[0005] The epoxy mortar mixing tank provided in this application adopts the following technical solution: it includes a tank body, a tank cover is provided on the top of the tank body, a first limiting block is rotatably connected to the lower surface of the tank cover, a support plate is fixedly connected to the inner surface of the tank body, a second limiting block is rotatably connected to one side of the support plate, a stirring rod is provided between the first limiting block and the second limiting block, a plurality of fan blades are fixedly connected to the outer side of the stirring rod, a fixing plate is fixedly connected to both ends of the stirring rod, a cross block is fixedly connected to the side of the fixing plate away from the stirring rod, a cross groove adapted to the cross block is opened on the side of the first limiting block away from the tank cover and the side of the second limiting block away from the support plate, and a through hole is opened inside the tank cover and a feed pipe is fixedly connected thereto; By adopting the above technical solution, the limiting position between the cross block and the cross groove allows the device to be used by simply removing the lid to directly remove the stirring rod and fan blades and replace different stirring rods and fan blades. This solves the problem that the blades and paddle rods are integrated with the equipment and can only be used for materials with a specific viscosity range. When it is necessary to process epoxy mortar with large viscosity differences, it is often necessary to replace the entire stirring device, which is not only cumbersome and time-consuming, but also increases the equipment investment cost and production downtime.
[0006] Preferably, a plurality of mounting plates are fixedly connected to the outer surface of the vessel body, and threaded holes are opened inside the vessel lid and inside the mounting plates and bolts are threadedly connected thereto. By adopting the above technical solution, the mounting plate can fix the vessel body and the vessel cover, and the bolts can strengthen the tightness between the vessel body and the vessel cover.
[0007] Preferably, a motor is fixedly connected to the upper surface of the vessel lid, and the output shaft of the motor passes through the vessel lid and is fixedly connected to the first limiting block; By adopting the above technical solution, the motor can provide power to the device, causing the first limit block to rotate.
[0008] Preferably, a plurality of scrapers are fixedly connected to the outer side of the second limiting block, and a positioning rod is fixedly connected to the end of the scraper away from the second limiting block; By adopting the above technical solution, the scraper can scrape the inner wall of the vessel, preventing materials from sticking to the inner wall of the vessel.
[0009] Preferably, a positioning frame is fixedly connected to the outer surface of the stirring rod, and the number of positioning frames is equal to the number of positioning rods; By adopting the above technical solution, the positioning frame is located on the outside of the positioning rod. The top of the stirring rod can be connected to the scraper through the positioning frame, thereby limiting the stirring rod through the scraper and preventing the stirring rod from shaking.
[0010] Preferably, a fixing plate is fixedly connected to the outer surface of the vessel body, and a horizontal bar is provided on both sides of the top of the fixing plate. Several vertical bars are fixedly connected to the bottom of the horizontal bars, and the vertical bars are fixedly connected to the fixing plate. By adopting the above technical solution, the vertical rod can support the horizontal rod, so that the horizontal rod is fixedly connected to the lid of the vessel.
[0011] Preferably, the crossbar has a first movable groove inside, and the vertical bar has a second movable groove inside, with the first movable groove and the second movable groove communicating with each other; By adopting the above technical solution, the first movable groove and the second movable groove can limit the direction of movement of the lid.
[0012] Preferably, the interior of the second movable groove is provided with a support rod, one end of which is rotatably connected to the lid of the vessel, and the bottom of the crossbar is fixedly connected to a support column, which is fixedly connected to the lid of the vessel. By adopting the above technical solution, the support rod can move inside the second movable groove and the first movable groove. When the support rod moves, it can limit the position of the lid, and the support column can support the crossbar.
[0013] In summary, this application includes at least one of the following beneficial technical effects: 1. This epoxy mortar mixing tank, through the arrangement of a tank lid, motor, first limiting block, second limiting block, stirring rod, cross block, cross groove, positioning rod, and positioning frame, allows the device to limit the cross blocks at both ends of the stirring rod through the cross grooves inside the first and second limiting blocks during use. This eliminates the need for bolt-based limiting, allowing the motor to drive the stirring rod to rotate, thus enabling the stirring rod to stir the materials inside the tank. The limiting between the cross block and the cross groove allows the device to be used by simply removing the tank lid, enabling direct removal and replacement of the stirring rod and blades, thus solving the problem of blade and impeller issues. The integrated design of the equipment is only suitable for materials with a specific viscosity range. When dealing with epoxy mortar with large viscosity differences, it is often necessary to replace the entire mixing device, which is not only cumbersome and time-consuming, but also increases equipment investment costs and production downtime. By setting up horizontal bars, vertical bars, first movable groove, second movable groove and support rod, the support rod on the outside of the lid can be moved inside the first movable groove and second movable groove when the lid is disassembled, thereby limiting the movement direction of the lid. This facilitates the positioning relationship between the lid and the body, and also facilitates the transfer of the lid away from the body, making it easier for the user to remove the mixing rod and fan blades.
[0014] 2. This epoxy mortar mixing tank, through the arrangement of a motor, stirring rod, fan blades, and scraper, allows the device to rotate via the motor, which in turn drives the stirring rod to rotate inside the tank. The rotating fan blades cover a large area of material inside the tank, while the scraper scrapes against the inner wall of the tank, preventing material from sticking. This effectively solves the problems of insufficient blade coverage in traditional mixing equipment, which leads to material solidification at the edges and uneven mixing. It ensures that material in all areas of the tank is fully stirred, improving the mixing quality of epoxy mortar and other materials. Attached Figure Description
[0015] Figure 1 This is an axial view schematic diagram of this application; Figure 2 This is a schematic axial sectional view of the vessel body of this application; Figure 3This is an axial view schematic diagram of the stirring rod of this application; Figure 4 For the purposes of this application Figure 1 Enlarged view of point A; Figure 5 For the purposes of this application Figure 3 Enlarged diagram of point B.
[0016] In the picture: 1. Cauldron body; 2. Cauldron lid; 3. Mounting plate; 4. Motor; 5. First limiting block; 6. Support plate; 7. Second limiting block; 8. Stirring rod; 9. Fan blade; 10. Fixing plate; 11. Cross block; 12. Cross groove; 13. Fixing plate; 14. Scraper; 15. Positioning rod; 16. Positioning frame; 17. Horizontal bar; 18. Vertical bar; 19. First movable groove; 20. Second movable groove; 21. Support rod; 22. Support column. Detailed Implementation
[0017] The following is in conjunction with the appendix Figure 1 -Appendix Figure 5 This application will be described in further detail below.
[0018] Example 1: An epoxy mortar mixing tank, referring to... Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5The system includes a vessel body 1, a vessel lid 2 on top of the vessel body 1, a first limiting block 5 rotatably connected to the lower surface of the vessel lid 2, a support plate 6 fixedly connected to the inner surface of the vessel body 1, a second limiting block 7 rotatably connected to one side of the support plate 6, a fixing plate 10 fixedly connected to both ends of a stirring rod 8, a cross block 11 fixedly connected to the side of the fixing plate 10 away from the stirring rod 8, a cross groove 12 adapted to the cross block 11 being provided on the side of the first limiting block 5 away from the vessel lid 2 and the side of the second limiting block 7 away from the support plate 6, a through hole fixedly connected to the vessel lid 2, and several mounting plates 3 fixedly connected to the outer surface of the vessel body 1, threaded holes threadedly connected to the interior of the vessel lid 2 and the mounting plates 3. A motor 4 is fixedly connected to the upper surface of the vessel lid 2. The output shaft of the motor 4 passes through the vessel lid 2 and is fixedly connected to the first limiting block 5. A fixing plate 13 is fixedly connected to the outer surface of the vessel body 1. Horizontal bars 17 are provided on both sides of the top of the fixing plate 13. Several vertical bars 18 are fixedly connected to the bottom of the horizontal bars 17. The vertical bars 18 are fixedly connected to the fixing plate 13. A first movable groove 19 is opened inside the horizontal bars 17, and a second movable groove 20 is opened inside the vertical bars 18. The first movable groove 19 and the second movable groove 20 are interconnected. A support rod 21 is provided inside the second movable groove 20. One end of the support rod 21 is rotatably connected to the vessel lid 2. A support column 22 is fixedly connected to the bottom of the horizontal bars 17. The support column 22 is fixedly connected to the vessel lid 2. The arrangement of the motor 4, first limiting block 5, second limiting block 7, stirring rod 8, cross block 11, cross groove 12, positioning rod 15, and positioning frame 16 allows the device to limit the cross blocks 11 at both ends of the stirring rod 8 through the cross grooves 12 inside the first limiting block 5 and the second limiting block 7. This allows the motor 4 to drive the stirring rod 8 to rotate without bolts, thus enabling the stirring rod 8 to stir the material inside the vessel 1. The limiting between the cross block 11 and the cross groove 12 allows the stirring rod 8 and fan blade 9 to be directly removed and replaced with different stirring rods 8 and fan blades 9 simply by removing the vessel cover 2, solving the problem of blades and propellers being incompatible with the equipment. The integrated design is only suitable for materials with a specific viscosity range. When dealing with epoxy mortar with large viscosity differences, it is often necessary to replace the entire mixing device, which is not only cumbersome and time-consuming, but also increases equipment investment costs and production downtime. By setting up the horizontal bar 17, vertical bar 18, first movable groove 19, second movable groove 20 and support rod 21, the support rod 21 on the outside of the lid 2 can move inside the first movable groove 19 and the second movable groove 20 when the lid 2 is disassembled, thereby limiting the movement direction of the lid 2. This not only facilitates the positioning relationship between the lid 2 and the body 1, but also facilitates the transfer of the lid 2 away from the body 1, making it easier for the user to remove the stirring rod 8 and the fan blade 9.
[0019] Example 2: An epoxy mortar mixing tank, referring to... Figure 2 , Figure 3 A stirring rod 8 is provided between the first limiting block 5 and the second limiting block 7. Several fan blades 9 are fixedly connected to the outer side of the stirring rod 8. Several scrapers 14 are fixedly connected to the outer side of the second limiting block 7. A positioning rod 15 is fixedly connected to the end of the scraper 14 away from the second limiting block 7. A positioning frame 16 is fixedly connected to the outer surface of the stirring rod 8. The number of positioning frames 16 is equal to the number of positioning rods 15. Through the arrangement of the motor 4, stirring rod 8, fan blades 9 and scrapers 14, the device can drive the stirring rod 8 to rotate when in use, so that the fan blades 9 can rotate inside the vessel body 1. When the fan blades 9 rotate, they can cover a large area of material inside the vessel body 1. The scrapers 14 can scrape the inner wall of the vessel body 1 to prevent the material from sticking to the inner wall of the vessel body 1. This effectively solves the problem of easy solidification of edge material and uneven mixing caused by insufficient blade coverage in traditional mixing equipment. It ensures that the material in each area of the vessel can be fully stirred, improving the mixing quality of materials such as epoxy mortar.
[0020] The implementation principle of this application embodiment is as follows: In use, the vessel body 1 and the fixing plate 13 are fixed in a certain place. After the fixing is completed, the external valve is connected to the bottom of the vessel body 1. Then, the shape of the fan blade 9 is adjusted according to the viscosity of the material to be stirred. During the adjustment, the user removes the bolts inside the vessel cover 2 and the mounting plate 3 to separate the vessel cover 2 from the vessel body 1. After separation, the user lifts the vessel cover 2. At this time, the support rod 21 moves inside the second movable groove 20. Then, the support rod 21 enters the first movable groove 19 through the second movable groove 20. Then, the user pushes the vessel cover 2, causing the vessel cover 2 to drive the support rod 21 to move inside the first movable groove 19. After the vessel cover 2 moves away from the top of the vessel body 1, the user can put the stirring rod 8 into the vessel body 1. When it is put in, the fixing plate 10 at the bottom of the stirring rod 8 contacts the second limiting block 7. The cross block 11 at the bottom of the fixing plate 10 enters the interior cross groove 12 inside the second limiting block 7. When it is put in, the positioning bracket 16 on the outside of the stirring rod 8 enters the outside of the positioning rod 15. Then, it moves again. The lid 2 is moved to the top of the vessel body 1. After moving, it falls through the second movable groove 20 and contacts the vessel body 1. Upon contact, the fixing plate 10 at the top of the stirring rod 8 contacts the first limiting block 5, and the cross block 11 at the top of the fixing plate 10 enters the inner cross groove 12 of the first limiting block 5, thereby limiting both ends of the stirring rod 8. Then, the lid 2 and the vessel body 1 are connected by bolt threads to fix the lid 2 and the vessel body 1. After fixing, the material can be put into the feed port of the lid 2. After completion, start motor 4. The output shaft of motor 4 causes the first limiting block 5 to rotate. After the first limiting block 5 rotates, the stirring rod 8 drives the fan blade 9 to rotate. After the fan blade 9 rotates, it can stir the material inside the vessel 1. After the stirring rod 8 rotates, the second limiting block 7 rotates. After the second limiting block 7 rotates, the scraper 14 rotates. After the scraper 14 rotates, it scrapes the inner wall of the vessel 1, thereby cleaning the material adhering to the inner wall of the vessel 1, thus completing the stirring of the material. After the stirring of the material is completed, the external valve can be opened to release the material.
Claims
1. An epoxy mortar mixing tank, comprising a tank body (1), characterized in that: The upper part of the vessel body (1) is provided with a vessel cover (2). The lower surface of the vessel cover (2) is rotatably connected to a first limiting block (5). The inner surface of the vessel body (1) is fixedly connected to a support plate (6). One side of the support plate (6) is rotatably connected to a second limiting block (7). A stirring rod (8) is provided between the first limiting block (5) and the second limiting block (7). Several fan blades (9) are fixedly connected to the outer side of the stirring rod (8). Both ends of the stirring rod (8) are fixedly connected to a fixing plate (10). A cross block (11) is fixedly connected to the side of the fixing plate (10) away from the stirring rod (8). The side of the first limiting block (5) away from the vessel cover (2) and the side of the second limiting block (7) away from the support plate (6) are both provided with a cross groove (12) that matches the cross block (11). The inside of the vessel cover (2) is provided with a through hole and a feed pipe is fixedly connected to it.
2. The epoxy mortar mixing tank according to claim 1, characterized in that: The outer surface of the vessel body (1) is fixedly connected with several mounting plates (3). The inside of the vessel cover (2) and the inside of the mounting plates (3) are both provided with threaded holes and bolts are threadedly connected.
3. The epoxy mortar mixing tank according to claim 1, characterized in that: A motor (4) is fixedly connected to the upper surface of the lid (2), and the output shaft of the motor (4) passes through the lid (2) and is fixedly connected to the first limiting block (5).
4. The epoxy mortar mixing tank according to claim 1, characterized in that: Several scrapers (14) are fixedly connected to the outer side of the second limiting block (7), and a positioning rod (15) is fixedly connected to the end of the scraper (14) away from the second limiting block (7).
5. The epoxy mortar mixing tank according to claim 4, characterized in that: The outer surface of the stirring rod (8) is fixedly connected to a positioning frame (16), and the number of positioning frames (16) is equal to the number of positioning rods (15).
6. The epoxy mortar mixing tank according to claim 1, characterized in that: A fixing plate (13) is fixedly connected to the outer surface of the vessel body (1). A horizontal bar (17) is provided on both sides of the top of the fixing plate (13). Several vertical bars (18) are fixedly connected to the bottom of the horizontal bar (17). The vertical bars (18) are fixedly connected to the fixing plate (13).
7. The epoxy mortar mixing tank according to claim 6, characterized in that: The crossbar (17) has a first movable groove (19) inside, and the vertical bar (18) has a second movable groove (20) inside. The first movable groove (19) and the second movable groove (20) are connected to each other.
8. The epoxy mortar mixing tank according to claim 7, characterized in that: The second movable groove (20) is provided with a support rod (21) inside. One end of the support rod (21) is rotatably connected to the lid (2). The bottom of the crossbar (17) is fixedly connected to a support column (22), which is fixedly connected to the lid (2).