An initiator preparation tank facilitating rinsing
Patent Information
- Application Number
- CN202522018668.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-19
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-19
AI Technical Summary
[0004]而考虑到现有的引发剂配制槽在使用时,由于引发剂的粘度特性,使得残余引发剂容易附着在配制槽的内壁上,且不便于进行冲洗清理,从而影响后续配制槽的使用,容易混入后续加入到配制槽内的引发剂中,影响引发剂的预处理效果,导致引发剂配制槽的使用效果降低
[0014]The beneficial effects of this utility model are as follows: This initiator preparation tank, which is easy to rinse, can rinse the inner wall of the cylinder with water through the set rinsing mechanism and wall scraping mechanism, and at the same time use the wall scraping rod to scrape the inner wall of the cylinder, thereby cleaning the residual initiator adhering to the inner wall of the cylinder, thus improving the use effect of the initiator preparation tank. In addition, through the set water conveying mechanism and filtration mechanism, water can be conveyed into the cylinder and filtered at the same time, so as to prevent impurities in the water flow from clogging the annular pipe and nozzle, and to prevent impurities in the water flow from affecting the pretreatment of the initiator, further improving the use effect of the initiator preparation.
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Figure CN224656522U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of preparation tank technology, specifically to an initiator preparation tank that is easy to rinse. Background Technology
[0002] Initiators are chemical substances that, in chemical reactions, can decompose themselves or react with other substances to generate highly reactive intermediates, thereby breaking the stable structure of reactant molecules and initiating a chain reaction. Their core function is to lower the activation energy of the reaction, allowing reactions that would normally require harsh conditions such as high temperature and high pressure to begin smoothly under relatively mild conditions. During the chain reaction, the reactive intermediates generated by the initiator can continuously combine with monomer molecules, promoting the continued reaction until the reactive intermediates are terminated, ultimately forming polymer macromolecules.
[0003] Initiator preparation tanks are specialized equipment used in chemical production for pretreatment operations such as dissolving, mixing, and diluting initiators. They are typically made of corrosion-resistant materials and equipped with auxiliary devices such as stirring, temperature control, and metering. Their main function is to precisely prepare solid or high-concentration initiators into solutions of specific concentrations according to process requirements, ensuring that the initiator reaches a uniform and stable state before entering the reaction system. Simultaneously, by controlling parameters such as temperature and stirring rate during the preparation process, decomposition, inactivation, or unexpected reactions of the initiator due to excessively high local concentrations or unsuitable environmental conditions can be avoided. This ensures that subsequent polymerization reactions and other chemical processes can proceed safely, stably, and efficiently, ultimately improving the uniformity of product quality and the controllability of production.
[0004] However, considering that the viscosity characteristics of the initiator make it easy for residual initiator to adhere to the inner wall of the preparation tank during use, and it is not easy to rinse and clean it, thus affecting the use of the subsequent preparation tank and easily mixing into the initiator added to the preparation tank, affecting the pretreatment effect of the initiator and reducing the effectiveness of the initiator preparation tank. Utility Model Content
[0005] The purpose of this invention is to provide an initiator preparation tank that is easy to rinse.
[0006] To achieve this objective, the present invention adopts the following technical solution: An initiator preparation tank that is easy to rinse is provided, including a cylinder, a cylinder cover, a stirring mechanism, a rinsing mechanism and a water supply mechanism. The cylinder cover is fixedly installed on the cylinder, the stirring mechanism is fixedly installed on the cylinder cover, the stirring mechanism is used to stir the material inside the cylinder, the rinsing mechanism is used to rinse the inner wall of the cylinder, and the water supply mechanism is used to supply water to the rinsing mechanism. The flushing mechanism includes a baffle, a diverter pipe, and an annular pipe. The baffle is slidably mounted on the diverter pipe, which is fixedly mounted on the cylinder cover. The diverter pipe and the annular pipe are connected by a connecting pipe. The annular pipe is fixedly mounted on the inner side of the cylinder and is equipped with nozzles. By improving the movement of the baffle and switching the water outlet direction of the diverter pipe, water can enter the annular pipe and be sprayed out through the nozzles to flush the inner wall of the cylinder.
[0007] Furthermore, the flushing mechanism also includes a movable plate and a cylindrical rod. The movable plate and the cylindrical rod are hinged together by a hinge rod. The cylindrical rod is fixedly installed on the baffle and passes through the diversion pipe.
[0008] Furthermore, the rinsing mechanism also includes an electric telescopic rod and a wall scraping mechanism. The electric telescopic rod is fixedly installed on the cylinder cover, and the output end of the electric telescopic rod is fixedly connected to the moving plate. The wall scraping mechanism is rotatably installed on the moving plate, and the moving plate is used to drive the wall scraping mechanism to move.
[0009] Furthermore, the wall-scraping mechanism includes a wall-scraping rod and a hinge plate. The wall-scraping rod is slidably mounted on the stirring mechanism via a guide rod, and the hinge plate is hinged to the wall-scraping rod via a connecting rod, and the hinge plate is rotatably mounted on a movable plate. The hinge plate drives the connecting rod to move, thereby enabling the wall-scraping rod to contact the inner wall of the cylinder, thus achieving the effect of scraping away residual initiator adhering to the inner wall of the cylinder.
[0010] Furthermore, the stirring mechanism includes a rotating shaft and a stirring rod. The rotating shaft is rotatably mounted on the cylinder cover and is slidably connected to the hinge plate. The rotating shaft also passes through the moving plate. The stirring rod is fixedly mounted on the rotating shaft and is slidably connected to the guide rod.
[0011] Furthermore, the stirring mechanism also includes a motor, which is fixedly mounted on the cylinder cover, and the output shaft of the motor is fixedly connected to the rotating shaft.
[0012] Furthermore, the water conveying mechanism includes a water pump, an inlet pipe, and a filter mechanism. The water pump is fixedly installed on the cylinder cover, the inlet pipe is fixedly installed at the input end of the water pump, and the output end of the water pump is connected to the filter mechanism through a delivery pipe. The filter mechanism is connected to the distribution pipe through an installation pipe.
[0013] Furthermore, the filtration mechanism includes a water tank, a filter plate, a wedge, and a buckle. The water tank is fixedly installed on the cylinder cover and is connected to both the delivery pipe and the installation pipe. The filter plate is inserted and installed on the water tank. The wedge is connected to the filter plate via a spring and is slidably connected to the filter plate. The buckle is fixedly installed on the water tank and engages with the wedge. The filter plate filters the water flowing through the tank, blocking impurities in the water flow. The engagement of the wedge and the buckle facilitates the positioning and replacement of the filter plate.
[0014] The beneficial effects of this utility model are as follows: This initiator preparation tank, which is easy to rinse, can rinse the inner wall of the cylinder with water through the set rinsing mechanism and wall scraping mechanism, and at the same time use the wall scraping rod to scrape the inner wall of the cylinder, thereby cleaning the residual initiator adhering to the inner wall of the cylinder, thus improving the use effect of the initiator preparation tank. In addition, through the set water conveying mechanism and filtration mechanism, water can be conveyed into the cylinder and filtered at the same time, so as to prevent impurities in the water flow from clogging the annular pipe and nozzle, and to prevent impurities in the water flow from affecting the pretreatment of the initiator, further improving the use effect of the initiator preparation. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the embodiments of this utility model will be briefly introduced below.
[0016] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic cross-sectional view of the cylindrical body of this utility model; Figure 3 This is a schematic cross-sectional view of the diversion tube of this utility model; Figure 4 This is a schematic diagram of the main structure of the annular tube of this utility model; Figure 5 This is a schematic diagram of the disassembled structure of the movable plate and the hinge plate of this utility model. Figure 6 This is a schematic diagram of the main structure of the scraping mechanism of this utility model; Figure 7 For the present utility model Figure 1 Enlarged structural diagram of section A; Figure 8 This is a schematic diagram of the main structure of the water tank of this utility model; Figure 9 This is a schematic diagram of the disassembled structure of the filter plate of this utility model.
[0017] In the diagram: 1. Cylinder body; 2. Cylinder cover; 3. Stirring mechanism; 31. Motor; 32. Rotating shaft; 33. Stirring rod; 4. Flushing mechanism; 41. Electric telescopic rod; 42. Moving plate; 43. Hinge rod; 44. Cylindrical rod; 45. Baffle; 46. Diverter pipe; 47. Annular pipe; 48. Connecting pipe; 49. Wall scraping mechanism; 491. Wall scraping rod; 492. Guide rod; 493. Connecting rod; 494. Hinge plate; 5. Water conveying mechanism; 51. Water pump; 52. Inlet pipe; 53. Delivery pipe; 54. Installation pipe; 55. Filtration mechanism; 551. Water tank; 552. Filter plate; 553. Wedge; 554. Spring; 555. Buckle. Detailed Implementation
[0018] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.
[0019] The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual images. They should not be construed as limiting the scope of this patent. To better illustrate the embodiments of this utility model, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.
[0020] Reference Figure 1 and Figure 2 The diagram shows an initiator preparation tank that is easy to rinse, comprising a cylinder 1, a cylinder cover 2, a stirring mechanism 3, a rinsing mechanism 4, and a water supply mechanism 5. The cylinder cover 2 is fixedly installed on the cylinder 1, and the stirring mechanism 3 is fixedly installed on the cylinder cover 2. The stirring mechanism 3 is used to stir the material inside the cylinder 1, thereby mixing the initiator inside the cylinder 1 and improving the pretreatment effect of the initiator. The rinsing mechanism 4 is used to rinse the inner wall of the cylinder 1, thereby cleaning the initiator adhering to the inner wall of the cylinder 1 and facilitating subsequent use. The water supply mechanism 5 is used to supply water to the rinsing mechanism 4, which can be added to the initiator inside the cylinder 1 to dilute the initiator, and can also be added to the annular pipe 47 to rinse the inner wall of the cylinder 1.
[0021] Reference Figures 2 to 4 The rinsing mechanism 4 includes a baffle 45, a diverter pipe 46, and an annular pipe 47. The baffle 45 is slidably installed on the diverter pipe 46, which is T-shaped. By moving the baffle 45, the outlet position of the diverter pipe 46 can be switched, thereby changing the direction of water flow. The diverter pipe 46 is fixedly installed on the cylinder cover 2, and the diverter pipe 46 and the annular pipe 47 are connected by a connecting pipe 48. When the baffle 45 opens the outlet in the direction of the diverter pipe 46 and the connecting pipe 48, the water can enter the annular pipe 47 from the diverter pipe 46 and the connecting pipe 48. Conversely, the water will directly enter the interior of the cylinder 1 from the other outlet of the diverter pipe 46 and be added to the initiator. The annular pipe 47 is fixedly installed on the inner side of the cylinder 1, and a nozzle is provided on the annular pipe 47. Multiple nozzles are distributed around the circumference of the annular pipe 47. The water in the annular pipe 47 is sprayed onto the inner wall of the cylinder 1 through the nozzles to rinse the inner wall of the cylinder 1.
[0022] Reference Figure 3 and Figure 5The rinsing mechanism 4 also includes a movable plate 42 and a cylindrical rod 44. The movable plate 42 and the cylindrical rod 44 are hinged together by a hinge rod 43. The movement of the movable plate 42 can drive the hinge rod 43 to move, thereby driving the cylindrical rod 44 to move. The cylindrical rod 44 is fixedly installed on the baffle 45 and passes through the diversion pipe 46. The movement of the cylindrical rod 44 can drive the baffle 45 to move, thereby adjusting the position of the baffle 45. The rinsing mechanism 4 also includes an electric telescopic rod 41 and a wall scraping mechanism 49. The electric telescopic rod 41 is fixedly installed on the cylinder cover 2, and the output end of the electric telescopic rod 41 is fixedly connected to the movable plate 42. By activating the electric telescopic rod 41, the movable plate 42 can be driven to move vertically. The wall scraping mechanism 49 is rotatably installed on the movable plate 42. The movable plate 42 is used to drive the wall scraping mechanism 49 to move, thereby adjusting the position of the wall scraping rod 491.
[0023] Reference Figure 2 and Figure 6 The wall scraping mechanism 49 includes a wall scraping rod 491 and a hinge plate 494. The wall scraping rod 491 is slidably mounted on the stirring mechanism 3 via a guide rod 492, which guides the wall scraping rod 491. The movement of the wall scraping rod 491 allows it to contact the inner wall of the cylinder 1. The hinge plate 494 is hinged to the wall scraping rod 491 via a connecting rod 493, and is rotatably mounted on a moving plate 42. The movement of the moving plate 42 causes the hinge plate 494 to move, which in turn causes the connecting rod 493 to move, thus causing the wall scraping rod 491 to move.
[0024] Reference Figure 2 and Figure 6 The stirring mechanism 3 includes a rotating shaft 32 and a stirring rod 33. The rotating shaft 32 is rotatably mounted on the cylinder cover 2. The rotation of the rotating shaft 32 drives the stirring rod 33 to rotate, thereby stirring and mixing the initiator in the cylinder 1. The rotating shaft 32 is slidably connected to the hinge plate 494 and passes through the moving plate 42, guiding the hinge plate 494. The stirring rod 33 is fixedly mounted on the rotating shaft 32 and slidably connected to the guide rod 492. Multiple stirring rods 33 are provided to guide the guide rod 492. At the same time, the rotation of the stirring rod 33 drives the guide rod 492 and the scraper rod 491 to rotate. The stirring mechanism 3 also includes a motor 31, which is fixedly mounted on the cylinder cover 2. The output shaft of the motor 31 is fixedly connected to the rotating shaft 32. By starting the motor 31, the rotating shaft 32 can be driven to rotate.
[0025] Reference Figure 2 and Figure 7The water conveying mechanism 5 includes a water pump 51, an inlet pipe 52, and a filter mechanism 55. The water pump 51 is fixedly installed on the cylinder cover 2. By starting the water pump 51, water in the inlet pipe 52 can be pumped and conveyed. The inlet pipe 52 is fixedly installed at the input end of the water pump 51, and the output end of the water pump 51 is connected to the filter mechanism 55 through the delivery pipe 53. The inlet pipe 52 is used to connect to an external water storage device and to convey water to the delivery pipe 53 and the filter mechanism 55 through the water pump 51. The filter mechanism 55 is connected to the diversion pipe 46 through the installation pipe 54. The filter mechanism 55 filters the water flow to remove impurities in the water flow, so that the filtered water flow is added to the diversion pipe 46 through the installation pipe 54.
[0026] Reference Figure 8 and Figure 9 The filtration mechanism 55 includes a water tank 551, a filter plate 552, a wedge 553, and a buckle 555. The water tank 551 is fixedly installed on the cylinder cover 2 and is connected to both the delivery pipe 53 and the installation pipe 54. The delivery pipe 53 delivers water to the water tank 551 for filtration, and the installation pipe 54 conveys the filtered water flow within the water tank 551. The filter plate 552 is inserted and installed on the water tank 551 and is used to filter the water flow within the water tank 551. The wedge 552... 53 is connected to the filter plate 552 by a spring 554, and the wedge block 553 is slidably connected to the filter plate 552. Through the elastic force of the spring 554, the wedge block 553 is always engaged with the buckle 555 when no external force is applied. The buckle 555 is fixedly installed on the water tank 551, and the buckle 555 is engaged with the wedge block 553. Through the engagement effect of the buckle 555 and the wedge block 553, the filter plate 552 can be limited, so that the filter plate 552 remains fixed.
[0027] Reference Figures 1 to 9 This initiator preparation tank, designed for easy rinsing, utilizes a rinsing mechanism and a wall-scraping mechanism. The inner wall of the tank is rinsed with water, and a wall-scraping rod is used to scrape the inner wall, removing residual initiator and improving the tank's performance. Furthermore, a water supply and filtration mechanism ensures water is supplied to the tank while being filtered, preventing impurities from clogging the annular pipe and nozzles and ensuring the water does not interfere with the initiator's pretreatment. This further enhances the effectiveness of the initiator preparation.
[0028] It should be stated that the above-described specific embodiments are merely preferred embodiments of this utility model and the technical principles employed. Those skilled in the art should understand that various modifications, equivalent substitutions, and variations can be made to this utility model. However, such variations, as long as they do not depart from the spirit of this utility model, should be within the protection scope of this utility model. Furthermore, some terminology used in this application specification and claims is not limiting, but merely for ease of description.
Claims
1. An initiator preparation tank that is easy to rinse, characterized in that, It includes a cylinder (1), a cylinder cover (2), a stirring mechanism (3), a rinsing mechanism (4), and a water conveying mechanism (5). The cylinder cover (2) is fixedly installed on the cylinder (1), the stirring mechanism (3) is fixedly installed on the cylinder cover (2), the stirring mechanism (3) is used to stir the material in the cylinder (1), the rinsing mechanism (4) is used to rinse the inner wall of the cylinder (1), and the water conveying mechanism (5) is used to convey water into the rinsing mechanism (4). The rinsing mechanism (4) includes a baffle (45), a diverter pipe (46) and an annular pipe (47). The baffle (45) is slidably installed on the diverter pipe (46). The diverter pipe (46) is fixedly installed on the cylinder cover (2). The diverter pipe (46) and the annular pipe (47) are connected by a connecting pipe (48). The annular pipe (47) is fixedly installed on the inner side of the cylinder (1). A nozzle is provided on the annular pipe (47).
2. The initiator preparation tank that is easy to rinse according to claim 1, characterized in that, The flushing mechanism (4) further includes a movable plate (42) and a cylindrical rod (44). The movable plate (42) and the cylindrical rod (44) are hinged together by a hinge rod (43). The cylindrical rod (44) is fixedly installed on the baffle (45) and passes through the diversion pipe (46).
3. The initiator preparation tank that is easy to rinse according to claim 2, characterized in that, The rinsing mechanism (4) also includes an electric telescopic rod (41) and a wall scraping mechanism (49). The electric telescopic rod (41) is fixedly installed on the cylinder cover (2), and the output end of the electric telescopic rod (41) is fixedly connected to the moving plate (42). The wall scraping mechanism (49) is rotatably installed on the moving plate (42), and the moving plate (42) is used to drive the wall scraping mechanism (49) to move.
4. The initiator preparation tank that is easy to rinse according to claim 3, characterized in that, The scraping mechanism (49) includes a scraping rod (491) and a hinge plate (494). The scraping rod (491) is slidably mounted on the stirring mechanism (3) via a guide rod (492). The hinge plate (494) is hinged to the scraping rod (491) via a connecting rod (493), and the hinge plate (494) is rotatably mounted on the moving plate (42).
5. The initiator preparation tank that is easy to rinse according to claim 4, characterized in that, The stirring mechanism (3) includes a rotating shaft (32) and a stirring rod (33). The rotating shaft (32) is rotatably mounted on the cylinder cover (2). The rotating shaft (32) is slidably connected to the hinge plate (494) and the rotating shaft (32) passes through the moving plate (42). The stirring rod (33) is fixedly mounted on the rotating shaft (32) and the stirring rod (33) is slidably connected to the guide rod (492).
6. The initiator preparation tank with easy rinsing according to claim 5, characterized in that, The stirring mechanism (3) also includes a motor (31), which is fixedly installed on the cylinder cover (2), and the output shaft of the motor (31) is fixedly connected to the rotating shaft (32).
7. The initiator preparation tank that is easy to rinse according to claim 1, characterized in that, The water conveying mechanism (5) includes a water pump (51), an inlet pipe (52), and a filter mechanism (55). The water pump (51) is fixedly installed on the cylinder cover (2). The inlet pipe (52) is fixedly installed at the input end of the water pump (51). The output end of the water pump (51) is connected to the filter mechanism (55) through the delivery pipe (53). The filter mechanism (55) is connected to the diversion pipe (46) through the installation pipe (54).
8. The initiator preparation tank with easy rinsing according to claim 7, characterized in that, The filtration mechanism (55) includes a water tank (551), a filter plate (552), a wedge (553), and a buckle (555). The water tank (551) is fixedly installed on the cylinder cover (2) and is connected to the delivery pipe (53) and the installation pipe (54) respectively. The filter plate (552) is inserted and installed on the water tank (551). The wedge (553) is connected to the filter plate (552) by a spring (554) and is slidably connected to the filter plate (552). The buckle (555) is fixedly installed on the water tank (551) and is engaged with the wedge (553).