Environment-friendly thermal insulation material mixing and stirring device for building
Patent Information
- Application Number
- CN202522045147.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-23
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-23
AI Technical Summary
目前市面上的传统搅拌装置普遍存在以下问题:其一,搅拌腔体内壁易残留保温材料,不仅造成材料浪费,还会影响后续批次材料的混合纯度;其二,搅拌方式多为单一方向的旋转搅拌,材料易在腔体内形成漩涡状堆积,导致不同组分的保温材料混合均匀度不足;其三,对于部分含有纤维类成分的环保保温材料,传统搅拌装置难以实现纤维的均匀分散,易出现纤维团聚现象,降低保温材料的整体性能
1.本实用新型通过设置主搅拌杆与倾斜的辅助搅拌杆,并在辅助搅拌杆表面开设分散孔,可实现对环保保温材料的多方向搅拌,分散孔能有效打破材料漩涡,避免纤维类成分团聚,显著提升材料混合均匀度;
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Figure CN224656523U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of building material processing equipment, specifically a mixing and stirring device for environmentally friendly thermal insulation materials used in buildings. Background Technology
[0002] In the construction process, the application of environmentally friendly thermal insulation materials is becoming increasingly widespread. The quality of their mixing directly affects the construction effect and thermal insulation performance of the project. Currently, traditional mixing devices on the market generally have the following problems: First, insulation material easily remains on the inner wall of the mixing chamber, not only causing material waste but also affecting the mixing purity of subsequent batches; second, the mixing method is mostly unidirectional rotational mixing, which easily leads to the formation of vortex-like accumulation of materials within the chamber, resulting in insufficient uniformity of mixing of different components of the insulation material; third, for some environmentally friendly thermal insulation materials containing fibrous components, traditional mixing devices struggle to achieve uniform fiber dispersion, easily causing fiber agglomeration and reducing the overall performance of the insulation material. To address the aforementioned technical problems, this utility model proposes a mixing and stirring device for environmentally friendly building insulation materials. By optimizing the mixing structure and cleaning design, it improves the uniformity of material mixing, reduces material residue, and meets the high-efficiency mixing requirements of environmentally friendly building insulation materials. Utility Model Content
[0003] The purpose of this utility model is to provide a mixing and stirring device for environmentally friendly thermal insulation materials used in buildings, so as to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a mixing and stirring device for environmentally friendly thermal insulation materials used in construction, comprising a mixing chamber, a support base, a drive assembly, and a cleaning assembly. The support base is fixedly installed on the lower side of the mixing chamber, the drive assembly is disposed on the top of the mixing chamber, and the cleaning assembly is disposed against the inner wall of the mixing chamber. The top of the mixing chamber has a feed inlet, and the bottom center has a discharge outlet. An electrically controlled valve is installed at the discharge outlet. The inner wall of the mixing chamber is coated with a wear-resistant coating, and the surface of the wear-resistant coating has a smooth arc-shaped structure. The drive assembly includes a drive motor, a transmission shaft, and a mixing frame. The drive motor is fixed to the top of the mixing chamber via a motor bracket. One end of the transmission shaft is connected to the output end of the drive motor via a coupling, and the other end passes through the mixing chamber. The top of the body extends into the interior of the mixing tank. The mixing frame is fixed to the outside of the transmission main shaft. The mixing frame includes a main mixing rod and an auxiliary mixing rod. The main mixing rod is arranged radially along the transmission main shaft, and the auxiliary mixing rod is inclined at a 45° angle to the main mixing rod. The surface of the auxiliary mixing rod has several dispersion holes. The cleaning component includes an annular cleaning frame and an elastic scraper. The annular cleaning frame is sleeved on the outside of the transmission main shaft and is fixedly connected to the transmission main shaft through a second mixing blade. The elastic scraper is fixed to the outside of the annular cleaning frame and is tightly fitted to the inner wall of the mixing tank. The elastic scraper is made of wear-resistant rubber. An observation window is also provided on the outside of the mixing tank. The observation window is made of high-temperature resistant transparent glass and has a sealing strip on its edge.
[0005] Preferably, the bottom of the support base is provided with a shock-absorbing pad, which is made of nitrile rubber and has anti-slip texture on the bottom.
[0006] Preferably, both the main stirring rod and the auxiliary stirring rod are made of stainless steel, and the surfaces of both the main stirring rod and the auxiliary stirring rod are treated with anti-corrosion coating.
[0007] Preferably, the top of the mixing tank is also provided with a pressure relief port, and a pressure valve is provided on the pressure relief port. When the pressure inside the mixing tank exceeds a preset value, the pressure valve will automatically open to relieve the pressure.
[0008] Preferably, the auxiliary stirring rod is cylindrical, and the dispersing holes are evenly distributed on the auxiliary stirring rod.
[0009] Preferably, the second stirring blade is arranged in an inclined, centrally symmetrical manner inside the annular cleaning frame, and the second stirring blade and the annular cleaning frame form an integrated structure.
[0010] Preferably, a stirring blade is fixed at the lower end of the transmission main shaft, and the stirring blade is spiral in shape and located directly above the discharge port.
[0011] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model, by setting a main stirring rod and an inclined auxiliary stirring rod, and opening dispersion holes on the surface of the auxiliary stirring rod, can realize multi-directional stirring of environmentally friendly thermal insulation materials. The dispersion holes can effectively break the material vortex, avoid the agglomeration of fibrous components, and significantly improve the uniformity of material mixing. 2. The annular cleaning frame in the cleaning component rotates synchronously with the transmission main shaft, causing the elastic scraper to slide against the inner wall of the mixing tank, which can remove the residual insulation material on the inner wall in real time, reduce material waste, and ensure the purity of the subsequent mixing materials, eliminating the need for frequent manual cleaning. 3. The wear-resistant coating on the inner wall of the mixing tank, combined with the wear-resistant rubber material of the elastic scraper, can effectively reduce the wear of the device and extend its service life. In addition, the installation of shock-absorbing pads can reduce the vibration and noise during the operation of the device and improve the comfort of the operating environment. 4. A second stirring blade is provided inside the annular cleaning frame, and a first stirring blade is also provided at the lower end of the transmission main shaft. This increases the multidirectionality of the stirring work and improves the uniformity of the stirring effect. At the same time, the first stirring blade stirs the material at the discharge port, effectively avoiding the presence of stirring dead corners at the discharge port and ensuring that the material is thoroughly stirred. Attached Figure Description
[0012] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a cross-sectional structural diagram of the mixing tank body of this utility model; Figure 3 This is a schematic diagram of the transmission spindle structure of this utility model; Figure 4 This is a schematic diagram of the mixing rack structure of this utility model.
[0013] In the diagram: 1. Mixing tank; 2. Support base; 3. Drive motor; 4. Transmission shaft; 5. Mixing frame; 51. Main mixing rod; 52. Auxiliary mixing rod; 53. Dispersion hole; 6. Annular cleaning frame; 7. Elastic scraper; 8. Feed inlet; 9. Discharge outlet; 10. Pressure relief port; 11. Mixing blade one; 12. Mixing blade two. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] Please see Figure 1-4This utility model provides a technical solution: a mixing device for environmentally friendly thermal insulation materials used in construction, comprising a mixing chamber 1, a support base 2, a drive assembly, and a cleaning assembly. The support base 2 is fixedly installed on the lower side of the mixing chamber 1, the drive assembly is located on the top of the mixing chamber 1, and the cleaning assembly is fitted against the inner wall of the mixing chamber 1. A shock-absorbing pad is provided at the bottom of the support base 2. The shock-absorbing pad is made of nitrile rubber and has anti-slip textures on its bottom to reduce vibration and displacement during device operation.
[0016] The mixing tank 1 has a feed inlet 8 at the top and a discharge outlet 9 at the center of the bottom. An electrically controlled valve is installed at the discharge outlet 9. The inner wall of the mixing tank 1 is covered with a wear-resistant coating, and the surface of the wear-resistant coating has a smooth arc-shaped structure, which reduces the material adhesion area and reduces the friction and wear of the material on the inner wall.
[0017] The drive assembly includes a drive motor 3, a transmission shaft 4, and a stirring frame 5. The drive motor 3 is fixed to the top of the mixing chamber 1 by a motor bracket. One end of the transmission shaft 4 is connected to the output end of the drive motor 3 by a coupling, and the other end extends through the top of the mixing chamber 1 into the interior of the mixing chamber 1. The stirring frame 5 is fixed to the outside of the transmission shaft 4. The stirring frame 5 includes a main stirring rod 51 and an auxiliary stirring rod 52. The main stirring rod 51 is arranged radially along the transmission shaft 4. The auxiliary stirring rod 52 is inclined at a 45° angle to the main stirring rod 51, and a number of dispersion holes 53 are opened on the surface of the auxiliary stirring rod 52.
[0018] Both the main stirring rod 51 and the auxiliary stirring rod 52 are made of stainless steel, and their surfaces are treated with anti-corrosion coating to extend the service life of the device and adapt to acidic or alkaline environments for environmentally friendly insulation materials. The auxiliary stirring rod 52 is cylindrical, and the dispersion holes 53 are evenly distributed on it, enabling multi-directional stirring of materials and improving the uniformity of material mixing.
[0019] The cleaning assembly includes an annular cleaning frame 6 and an elastic scraper 7. The annular cleaning frame 6 is sleeved on the outside of the drive shaft 4 and is fixedly connected to the drive shaft 4 via a second stirring blade 12. The elastic scraper 7 is fixed to the outside of the annular cleaning frame 6 and fits tightly against the inner wall of the mixing chamber 1. The elastic scraper 7 is made of wear-resistant rubber to ensure cleaning effectiveness while avoiding excessive friction. The second stirring blade 12 is symmetrically arranged at an inclined center on the inner side of the annular cleaning frame 6, and the second stirring blade 12 and the annular cleaning frame 6 form an integrated structure. The rotation of the annular cleaning frame 6 also has a stirring effect through the second stirring blade 12, increasing the functionality of the annular cleaning frame 6.
[0020] An observation window is also provided on the outside of the mixing chamber 1. The observation window is made of high-temperature resistant transparent glass and has a sealing strip on the edge, which facilitates observation of the mixing state of the materials inside the chamber and ensures that the chamber is sealed.
[0021] The top of the mixing tank 1 is also provided with a pressure relief port 10, and a pressure valve is installed on the pressure relief port 10. When the pressure inside the mixing tank 1 exceeds the preset value, the pressure valve will automatically open to relieve pressure and ensure the safe operation of the device.
[0022] The lower end of the transmission main shaft 4 is fixed with a stirring blade 11 to improve the stirring effect. The stirring blade 11 is spiral in shape and is located directly above the discharge port 9. It can stir the material in the discharge port 9, avoid the presence of stirring dead corners in the discharge port 9, and ensure that the material is mixed evenly.
[0023] Specifically, when using this building environmentally friendly thermal insulation material mixing and stirring device, environmentally friendly thermal insulation materials of different components are added through the feed inlet 8 at the top of the mixing tank 1 according to the preset ratio, and the feed inlet 8 cover is closed after feeding is completed. Start the drive motor 3, which drives the transmission shaft 4 to rotate, thereby driving the mixing rack 5 and the cleaning components to operate synchronously: the main mixing rod 51 pushes the material in a circular motion along the radial direction, the auxiliary mixing rod 52 is tilted at 45° to shear and tumble the material, and the dispersion hole 53 guides some material through the rod to form convection, breaking the material vortex and fiber agglomeration, and achieving uniform mixing; at the same time, the annular cleaning rack 6 drives the elastic scraper 7 to rotate against the inner wall of the box, removing the material attached to the inner wall in real time to avoid residue; During the mixing process, the second mixing blade 12 follows the annular cleaning frame 6 to carry out the mixing work, increasing the mixing effect of the device. At the same time, the synchronous rotation of the first mixing blade 11 at the lower end of the drive shaft 4 stirs the material at the discharge port 9, effectively preventing the material from settling in the discharge port 9 and forming dead corners, ensuring that the material is mixed evenly. The mixing state of the materials in the chamber can be observed in real time through the observation window. If uneven mixing is found, such as fiber agglomeration, the stirring speed can be adjusted or the stirring time can be extended. If the pressure in the chamber rises abnormally, such as due to exothermic reaction of the materials, the pressure valve will automatically open to release pressure and ensure the safety of the device. Once the materials are mixed to the preset requirements, the electrically controlled valve is opened, and the mixed environmentally friendly insulation material is discharged from the discharge port 9 and enters the subsequent construction stage. During the discharge process, the drive motor 3 can continuously drive the transmission shaft 4 to rotate, the stirring blades 11 can accelerate the discharge rate, and the cleaning components can further remove the residue on the inner wall of the box to prepare for the next mixing.
[0024] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A mixing and stirring device for environmentally friendly thermal insulation materials used in construction, characterized in that, It includes a mixing tank (1), a support base (2), a drive assembly and a cleaning assembly. The support base (2) is fixedly installed on the lower side of the mixing tank (1), the drive assembly is located on the top of the mixing tank (1), and the cleaning assembly is attached to the inner wall of the mixing tank (1). The mixing tank (1) has a feed inlet (8) at the top and a discharge outlet (9) at the center of the bottom. An electrically controlled valve is installed at the discharge outlet (9). The inner wall of the mixing tank (1) is provided with a wear-resistant coating, and the surface of the wear-resistant coating has a smooth arc-shaped structure. The drive assembly includes a drive motor (3), a transmission shaft (4), and a stirring frame (5). The drive motor (3) is fixed to the top of the mixing chamber (1) by a motor bracket. One end of the transmission shaft (4) is connected to the output end of the drive motor (3) by a coupling, and the other end extends through the top of the mixing chamber (1) into the interior of the mixing chamber (1). The stirring frame (5) is fixed to the outside of the transmission shaft (4). The stirring frame (5) includes a main stirring rod (51) and an auxiliary stirring rod (52). The main stirring rod (51) is arranged radially along the transmission shaft (4). The auxiliary stirring rod (52) is inclined at a 45° angle to the main stirring rod (51), and a plurality of dispersion holes (53) are opened on the surface of the auxiliary stirring rod (52). The cleaning assembly includes an annular cleaning frame (6) and an elastic scraper (7). The annular cleaning frame (6) is sleeved on the outside of the transmission main shaft (4), and the annular cleaning frame (6) is fixedly connected to the transmission main shaft (4) through the stirring blade (12). The elastic scraper (7) is fixed on the outside of the annular cleaning frame (6), and the elastic scraper (7) is tightly fitted to the inner wall of the stirring box (1). The elastic scraper (7) is made of wear-resistant rubber material. An observation window is provided on the outside of the mixing tank (1). The observation window is made of high-temperature resistant transparent glass and has a sealing strip on the edge.
2. The mixing and stirring device for environmentally friendly building insulation materials according to claim 1, characterized in that: The bottom of the support base (2) is provided with a shock-absorbing pad, which is made of nitrile rubber and has anti-slip texture on the bottom.
3. The mixing and stirring device for environmentally friendly building insulation materials according to claim 1, characterized in that: Both the main stirring rod (51) and the auxiliary stirring rod (52) are made of stainless steel, and the surfaces of both the main stirring rod (51) and the auxiliary stirring rod (52) are treated with anti-corrosion coating.
4. The mixing and stirring device for environmentally friendly building insulation materials according to claim 1, characterized in that: The top of the mixing tank (1) is also provided with a pressure relief port (10), and a pressure valve is provided on the pressure relief port (10). When the pressure inside the mixing tank (1) exceeds the preset value, the pressure valve will automatically open to relieve pressure.
5. The mixing and stirring device for environmentally friendly thermal insulation materials for buildings according to claim 1, characterized in that: The auxiliary stirring rod (52) is cylindrical, and the dispersion holes (53) are evenly distributed on the auxiliary stirring rod (52).
6. The mixing and stirring device for environmentally friendly building insulation materials according to claim 1, characterized in that: The stirring blades (12) are arranged in an inclined, centrally symmetrical manner inside the annular cleaning frame (6), and the stirring blades (12) and the annular cleaning frame (6) form an integrated structure.
7. The mixing and stirring device for environmentally friendly thermal insulation materials for buildings according to claim 1, characterized in that: The lower end of the transmission main shaft (4) is fixed with a stirring blade (11), and the stirring blade (11) is spiral in shape and is located directly above the discharge port (9).