A high efficiency emulsifier

Abstract

This utility model discloses a high-efficiency emulsifier, including an emulsifying tank. A mounting bracket is installed on the top of the emulsifying tank, and a primary emulsifying component is mounted on the mounting bracket. An auxiliary emulsifying component is also installed at the bottom of the emulsifying tank. The primary emulsifying component includes a gearbox mounted on the mounting bracket, an emulsifying drive motor mounted on the gearbox, and an emulsifying support rod at the output end of the gearbox. Several sets of first flow guides are evenly distributed on the emulsifying support rod, and an emulsifying plate assembly is mounted on one side of each first flow guide. The auxiliary emulsifying component includes an auxiliary emulsifying motor, and a second flow guide is mounted on the rotating shaft of the auxiliary emulsifying motor. Through the coordinated operation of the primary and auxiliary emulsifying components, the first flow guides and emulsifying plate assembly of the primary emulsifying component can efficiently shear and emulsify the material, while the second flow guide of the auxiliary emulsifying component can form a reverse material circulation from the bottom of the emulsifying tank, significantly improving the uniformity of material mixing and effectively enhancing emulsification efficiency and quality.

Description

Technical Field

[0001] This utility model belongs to the technical field of emulsifier equipment, and in particular relates to a high-efficiency emulsifier. Background Technology

[0002] In the production processes of chemical, food, and pharmaceutical industries, emulsifiers are key equipment for achieving material mixing, dispersion, and emulsification, and their performance directly affects product quality and production efficiency.

[0003] However, during long-term use, it was found that the emulsifiers commonly available on the market still have some shortcomings. Specifically: A single mixing component structure, where a single set of mixing elements at the top or bottom stirs and emulsifies the material in the tank, easily leads to uneven mixing of materials in different areas of the tank. In particular, the material near the inner wall and the center of the tank is prone to differences in emulsification levels, and some materials may even remain in a mixing dead zone for extended periods. This not only affects the emulsification uniformity of the final product but may also lead to unstable product performance due to insufficient emulsification of localized materials. On the other hand, although some emulsifiers have multiple mixing components, the lack of coordinated design between the components makes it difficult for the movement direction and flow angle of the top and bottom components to form complementary material circulation. Instead, turbulence may interfere with each other, leading to a decrease in the material shear emulsification effect.

[0004] Therefore, how to design a high-efficiency emulsifier with synergistic emulsification function and convenient component adjustment has become a problem that needs to be solved in the industry. Utility Model Content

[0005] The purpose of this invention is to provide a high-efficiency emulsifier that solves the problems of uneven material mixing, dead zones, and turbulence interference caused by the use of a single mixing component in existing emulsifiers, as well as the low uniformity of material emulsification and unstable product performance due to the lack of coordination among multiple mixing components.

[0006] This utility model achieves the above-mentioned objective through the following technical solution: a high-efficiency emulsifier, including an emulsifying tank, wherein a plurality of sets of columns are evenly distributed along the circumference of the bottom of the emulsifying tank, and a discharge end is provided in the middle of the plurality of columns; a mounting bracket is provided on the top of the emulsifying tank, and a plurality of sets of feed ends are provided on one side of the mounting bracket; a main emulsifying component is provided on the mounting bracket, and the working end of the main emulsifying component is placed in the cavity of the emulsifying tank; an auxiliary emulsifying component is also provided at the bottom of the emulsifying tank, and the working end of the auxiliary emulsifying component is placed in the cavity of the emulsifying tank and cooperates with the working end of the main emulsifying component.

[0007] The main emulsification component includes a gearbox mounted on the mounting bracket, an emulsification drive motor mounted on the gearbox, an emulsification support rod mounted at the output end of the gearbox, and several sets of first flow guides evenly distributed on the emulsification support rod. An emulsification plate assembly that cooperates with the first flow guide is mounted on one side of the first flow guide.

[0008] The auxiliary emulsification component includes an auxiliary emulsification motor fixed to the bottom of the emulsification tank. A second flow guide is provided on the rotating shaft of the auxiliary emulsification motor. The first flow guide and the second flow guide have the same structure.

[0009] Furthermore, an observation port is provided on the side wall of the emulsification tank, and a transparent glass is installed inside the observation port.

[0010] Furthermore, the emulsifying support rod includes a main rod body fixedly connected to the output end of the gearbox. Several sets of mounting sleeves are evenly arranged on the outer side wall of the main rod body along its length direction. The first guide member is detachably connected to the mounting sleeve by bolts. Secondary rod bodies are extended on both sides of the main rod body, and the emulsifying plate assembly is disposed on the secondary rod bodies.

[0011] Furthermore, the first guide member includes a cylindrical guide member body, and a plurality of guide grooves are evenly distributed on the outer side wall of the guide member body along its circumference, and the guide grooves are inclined.

[0012] Furthermore, the emulsified plate assembly includes two sets of extended arms fixed to the secondary rod body, a rotating support shaft is provided between the two sets of extended arms, an adjusting component is rotatably provided on the rotating support shaft, the adjusting component and the rotating support shaft are engaged by adjusting bolts, and the end of the adjusting component is connected to the emulsified plate by bolts.

[0013] Beneficial effects: This utility model has a reasonable design, simple and stable structure, and strong practicality, and has the following beneficial effects:

[0014] 1. Improve material emulsification uniformity and efficiency: Through the synergistic cooperation of the main emulsification component and the auxiliary emulsification component, the first guide component of the main emulsification component can guide the material to form an orderly flow, the emulsification plate component further shears and emulsifies the material, and the second guide component of the auxiliary emulsification component forms a complementary material circulation from the bottom of the emulsification tank, effectively eliminating the stirring dead zone, avoiding the material emulsification difference between the inner wall of the tank and the central area, greatly improving the material mixing uniformity and emulsification efficiency, and ensuring stable product performance;

[0015] 2. Flexible adjustment of the working angle of the emulsifying plate to adapt to special needs: The adjusting component of the emulsifying plate assembly can drive the emulsifying plate to adjust the angle around the rotating support shaft. After adjusting to the appropriate angle, it can be locked by adjusting bolts. It can flexibly optimize the shearing angle and position of the emulsifying plate according to different characteristics such as material viscosity and particle size, improve the adaptability of the equipment to different materials, and ensure that all kinds of materials can achieve ideal emulsification effect. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the present invention;

[0017] Figure 2 This is a schematic diagram of the structure of the main emulsification component of this utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the first flow guide of this utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the auxiliary emulsification component of this utility model.

[0020] In the diagram: 1-Emulsification tank, 2-Column, 3-Discharge end, 4-Mounting bracket, 5-Infeed end, 6-Main emulsification component, 7-Auxiliary emulsification component, 8-Observation port;

[0021] 601-Gearbox, 602-Emulsification drive motor, 603-Emulsification support rod, 604-First flow guide, 605-Emulsification plate assembly, 701-Auxiliary emulsification motor, 702-Second flow guide;

[0022] 6031-Main rod body, 6032-Secondary rod body, 6041-Guide body, 6042-Guide groove, 6051-Extension arm, 6052-Rotation support shaft, 6053-Adjusting component, 6054-Adjusting bolt, 6055-Emulsified plate. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] Example 1:

[0025] Combination Figure 1-4The high-efficiency emulsifier shown includes an emulsification tank 1 for containing materials to be emulsified. The emulsification tank 1 serves as the core cavity for material emulsification. Several sets of columns 2 are evenly distributed along the circumference of its bottom. These columns 2 not only provide stable support for the emulsification tank 1 but also create ventilation gaps between adjacent columns 2, facilitating heat dissipation from the bottom of the tank 1. A discharge end 3 is located in the middle of the columns 2. After emulsification, the material can be quickly discharged through this discharge end 3. The central placement of the discharge end 3 ensures more thorough discharge of the material from the tank, reducing residue. A mounting bracket 4 for installing the core drive components is mounted on the top of the emulsification tank 1. This mounting bracket 4 is made of high-strength metal and has sufficient load-bearing capacity to secure subsequent components. Several sets of feed ends 5 are located on one side of the mounting bracket 4. These feed ends 5 can be used to... Different types of materials to be emulsified are introduced to achieve simultaneous feeding of multiple materials, avoiding material mixing delays caused by single feeding, and laying the foundation for subsequent efficient emulsification. The mounting bracket 4 is equipped with a main emulsification component 6 that undertakes the main emulsification operation. The working end of the main emulsification component 6 is placed in the cavity of the emulsification tank 1, which can directly contact the materials in the tank and perform emulsification operation. The bottom of the emulsification tank 1 is also equipped with an auxiliary emulsification component 7 to enhance the emulsification effect. The working end of the auxiliary emulsification component 7 is placed in the cavity of the emulsification tank 1 and cooperates with the working end of the main emulsification component 6. Specifically, the main emulsification component 6 actively shears and guides the material from the upper area of ​​the emulsification tank 1, while the auxiliary emulsification component 7 guides the material from the bottom area of ​​the tank in the opposite direction. The two form a coordinated material circulation from top to bottom, breaking the limitations of traditional single-component stirring and covering the entire space inside the tank.

[0026] The main emulsification component 6 includes a reduction gearbox 601 mounted on a mounting bracket 4. An emulsification drive motor 602, serving as a power source, is mounted on the reduction gearbox 601. The high-speed rotational power output by the emulsification drive motor 602 is reduced by the reduction gearbox 601 and converted into a stable torque suitable for material emulsification. An emulsification support rod 603, used for power transmission and mounting functional components, is located at the output end of the reduction gearbox 601. Driven by the reduction gearbox 601, the emulsification support rod 603 drives subsequent components to rotate synchronously. Several sets of first flow guides 604, evenly distributed on the emulsification support rod 603, guide the flow of materials. An emulsification plate assembly 605, which cooperates with each first flow guide 604, is located on one side of each first flow guide 604. At this point, the cooperation relationship between the first guide member 604 and the emulsifying plate assembly 605 is as follows: when the emulsifying support rod 603 drives the first guide member 604 to rotate, the first guide member 604 can guide the material in the area below it upward through its own structural design, and under the action of rotational centrifugal force, the material is thrown out radially. The emulsifying plate assembly 605 is exactly on the path of the material thrown out radially by the first guide member 604, and its shearing emulsification direction is opposite to the radial throwing direction of the material. This reverse cooperation method can make the material form a strong collision and shearing with the emulsifying plate assembly 605 at the moment of being thrown out, which greatly improves the emulsification and crushing effect of the material and avoids the problem of insufficient shearing force caused by the forward flow of the material.

[0027] The auxiliary emulsification component 7 includes an auxiliary emulsification motor 701 fixed to the bottom of the emulsification tank 1. The auxiliary emulsification motor 701 provides independent power for the flow of material at the bottom of the tank. A second guide component 702 is provided on the rotating shaft of the auxiliary emulsification motor 701. The first guide component 604 and the second guide component 702 have the same structure. This means that the second guide component 702 also has the function of guiding material in and radially throwing it out. When the auxiliary emulsification motor 701 drives the second guide component 702 to rotate, it can guide the material deposited or slowly flowing at the bottom of the tank upward, forming a material circulation that echoes the main emulsification component 6, further eliminating the dead zone of stirring, ensuring that the material in the tank is uniformly sheared, and improving the overall emulsification efficiency and quality.

[0028] In this embodiment, to facilitate operators to monitor the emulsification state of the material inside the emulsification tank 1 in real time, an observation port 8 is provided on the side wall of the emulsification tank 1. The observation port 8 is equipped with transparent glass. The transparent glass is made of high-strength, high-temperature resistant tempered glass, which can not only withstand the pressure and temperature changes that may occur in the material inside the tank during the emulsification process and prevent the glass from breaking and causing material leakage, but also ensure good light transmittance so that operators can clearly observe the color, concentration, flow state and emulsification uniformity of the material inside the tank.

[0029] In this embodiment, the emulsifying support rod 603 includes a main rod body 6031 fixedly connected to the output end of the reduction gearbox 601. The main rod body 6031, as the core load-bearing component of the emulsifying support rod 603, adopts a solid metal rod structure, which can stably transmit the torque output by the reduction gearbox 601, ensuring the stability of subsequent components during rotation. Several sets of mounting sleeves are evenly arranged along the length of the outer wall of the main rod body 6031. The mounting sleeves are welded to the main rod body 6031, and their inner diameter is adapted to the mounting end of the first guide member 604. The first guide member 604 is detachably connected to the mounting sleeves by bolts. The advantage of this detachable structure is that when it is necessary to replace the first guide element 604 with different specifications according to the material characteristics, or to clean or maintain the first guide element 604, it is not necessary to disassemble the entire emulsifying support rod 603. It can be quickly disassembled and assembled by simply unscrewing the bolts, which greatly improves the convenience of operation. In addition, secondary rods 6032 are provided on both sides of the main rod 6031, and the emulsifying plate assembly 605 is set on the secondary rod 6032. The secondary rod 6032 and the main rod 6031 are integrally molded, which not only enhances the overall structural strength of the emulsifying support rod 603 and avoids deformation caused by uneven force during rotation, but also expands the working range of the emulsifying plate assembly 605 through the extension design, so that the emulsifying plate assembly 605 is closer to the inner wall area of ​​the emulsifying tank 1, eliminating the stirring dead corners near the inner wall.

[0030] In this embodiment, the first guide member 604 includes a cylindrical guide member body 6041. The cylindrical structure of the guide member body 6041 effectively reduces material flow resistance during rotation, preventing material accumulation due to corner structures. Simultaneously, the cylindrical outer circumferential surface provides a larger material contact area, ensuring a more uniform material flow. A plurality of guide grooves 6042 are evenly distributed along the circumference of the outer wall of the guide member body 6041. The uniform distribution of the guide grooves 6042 allows the material to flow smoothly within the circular path of the guide member body 6041. Synchronous flow guidance is achieved in the circumferential direction to prevent local material from flowing turbulently due to uneven flow guidance. The flow guide channel 6042 is set at an angle, and the angle difference between the inclined flow guide channel 6042 and the rotation direction of the flow guide body 6041 is formed. When the emulsifying support rod 603 drives the first flow guide 604 to rotate, the flow guide channel 6042 can guide the material in the area below the first flow guide 604 along the inclined direction. At the same time, under the superposition of rotational centrifugal force, the material is thrown out radially at a faster speed, forming a stronger collision with the subsequent emulsifying plate assembly 605.

[0031] In this embodiment, the emulsification plate assembly 605 includes two sets of extension arms 6051 fixed to the secondary rod 6032. The two sets of extension arms 6051 are arranged symmetrically and are fixed to the secondary rod 6032 by welding. A rotating support shaft 6052 is provided between the two sets of extension arms 6051. An adjusting member 6053 is rotatably provided on the rotating support shaft 6052. The adjusting member 6053 can rotate flexibly around the rotating support shaft 6052. The adjusting member 6053 and the rotating support shaft 6052 are cooperated by an adjusting bolt 6054. When it is necessary to adjust the angle of the subsequent emulsification plate 6055, Loosen the adjusting bolt 6054, and the adjusting part 6053 can rotate around the rotating support shaft 6052 to the target angle. Then tighten the adjusting bolt 6054. The angle is locked by the friction between the bolt, the adjusting part 6053, and the rotating support shaft 6052. The operation is convenient and the positioning is accurate. The end of the adjusting part 6053 is connected to the emulsifying plate 6055 by bolts. The bolt connection method facilitates the disassembly and replacement of the emulsifying plate 6055. When the emulsifying plate 6055 is worn or needs to be replaced with an emulsifying plate of different tooth shape and thickness according to the material characteristics, the operation can be completed simply by unscrewing the bolts.

[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0033] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A high-efficiency emulsifier, comprising an emulsifying tank (1), wherein a plurality of columns (2) are evenly distributed along the circumference of the bottom of the emulsifying tank (1), a discharge end (3) is provided in the middle of the plurality of columns (2), and a mounting bracket (4) is mounted on the top of the emulsifying tank (1), wherein a plurality of feed ends (5) are provided on one side of the mounting bracket (4), characterized in that: The mounting bracket (4) is provided with a main emulsifying component (6), the working end of the main emulsifying component (6) is placed in the cavity of the emulsifying tank (1), and an auxiliary emulsifying component (7) is also provided at the bottom of the emulsifying tank (1), the working end of the auxiliary emulsifying component (7) is placed in the cavity of the emulsifying tank (1) and forms a cooperation with the working end of the main emulsifying component (6). The main emulsification component (6) includes a gearbox (601) mounted on the mounting bracket (4), an emulsification drive motor (602) is provided on the gearbox (601), an emulsification support rod (603) is provided at the output end of the gearbox (601), a plurality of first guide members (604) are evenly distributed on the emulsification support rod (603), and an emulsification plate assembly (605) is provided on one side of the first guide member (604) to cooperate with it. The auxiliary emulsification component (7) includes an auxiliary emulsification motor (701) fixed to the bottom of the emulsification tank (1). A second guide (702) is provided on the rotating shaft of the auxiliary emulsification motor (701). The first guide (604) and the second guide (702) have the same structure.

2. The high-efficiency emulsifier according to claim 1, characterized in that: An observation port (8) is provided on the side wall of the emulsification tank (1), and a transparent glass is provided inside the observation port (8).

3. The high-efficiency emulsifier according to claim 2, characterized in that: The emulsifying support rod (603) includes a main rod body (6031) fixedly connected to the output end of the gearbox (601). Several sets of mounting sleeves are evenly arranged on the outer side wall of the main rod body (6031) along its length direction. The first guide member (604) is detachably connected to the mounting sleeve by bolts. Sub-rod bodies (6032) are extended on both sides of the main rod body (6031). The emulsifying plate assembly (605) is disposed on the sub-rod body (6032).

4. The high-efficiency emulsifier according to claim 3, characterized in that: The first guide member (604) includes a cylindrical guide member body (6041), and a plurality of guide grooves (6042) are evenly distributed on the outer side wall of the guide member body (6041) along its circumference, and the guide grooves (6042) are inclined.

5. The high-efficiency emulsifier according to claim 4, characterized in that: The emulsified plate assembly (605) includes two sets of extension arms (6051) fixed on the sub-rod body (6032). A rotating support shaft (6052) is provided between the two sets of extension arms (6051). An adjusting member (6053) is rotatably provided on the rotating support shaft (6052). The adjusting member (6053) and the rotating support shaft (6052) are engaged by adjusting bolts (6054). The end of the adjusting member (6053) is connected to the emulsified plate (6055) by bolts.

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