A weighing device for PET film coating processing silica gel preparation
Patent Information
- Application Number
- CN202521284841.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-23
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-06-23
AI Technical Summary
[0005]本实用新型的目的在于克服现有技术的不足,提供一种PET膜涂布加工硅胶调配用称重装置,以解决传统的调配方式多为人工搅拌或简单的机械搅拌,这种方式往往存在混合不均匀、效率低下、且难以实现比例精确控制等问题,且配比后难以对混合箱进行清洗的问题的技术问题
通过设置有混合组件,混合箱用于容纳并混合硅胶和涂料等原材料,配比组件用于精确称量不同成分的原料,确保混合比例准确,电机作为驱动源,通过旋转驱动轴带动整个混合系统运行,使用时,驱动轴带动安装杆转动,进而带动从动轴整体转动,进而通过从动齿轮和固定齿环啮合安装,从而使得从动齿轮在以驱动轴的轴向圆心线为圆心呈圆周状转动,同时从动齿轮也可进行自转,从而使得从动轴带动搅拌叶片转动,从而对物料进行搅拌操作,使得涂料在混合时不易出现死角,混合更加充分均匀,同时安装杆带动刮板转动,进而可对混合箱的内壁在清洗时进行刮拭,避免物料残留,便于装置的持续加工使用。
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Figure CN224656539U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of PET film processing equipment, and in particular to a weighing device for mixing silicone during PET film coating processing. Background Technology
[0002] PET film is a packaging film with comprehensive performance. It has good transparency and gloss; good airtightness and aroma retention; moderate moisture resistance, with moisture permeability decreasing at low temperatures; and excellent mechanical properties, with its strength and toughness being the best among all thermoplastics.
[0003] Currently, PET film (polyethylene terephthalate film) coating is a common industrial processing technology. By coating the surface of a PET substrate with a functional coating, it is endowed with special properties (such as anti-reflection, conductivity, water resistance, high adhesion, etc.). The raw materials for PET film coating mainly include the substrate (PET film) and coating materials (such as resin, solvent, additives, etc.). The specific composition varies depending on the coating function and application field. The coating raw materials need to be mixed in proportion before use.
[0004] However, traditional mixing methods mostly involve manual stirring or simple mechanical stirring. These methods often result in uneven mixing, low efficiency, and difficulty in achieving precise proportion control. Furthermore, it is difficult to clean the mixing tank after mixing. Utility Model Content
[0005] The purpose of this utility model is to overcome the shortcomings of the prior art and provide a weighing device for mixing silicone in PET film coating processing. This solves the technical problems that traditional mixing methods are mostly manual stirring or simple mechanical stirring, which often have problems such as uneven mixing, low efficiency, difficulty in achieving precise ratio control, and difficulty in cleaning the mixing tank after mixing.
[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: A weighing device for mixing silicone in PET film coating processing includes: a mixing chamber, a proportioning component disposed on the top of the mixing chamber, and a mixing component disposed inside the mixing chamber; The mixing assembly includes a motor, a fixed gear ring, a mounting rod, a driven gear, a scraper, a stirring blade, a driven shaft, and a drive shaft. The motor is located at the top of the mixing chamber, and its output end is fixedly connected to the drive shaft. The fixed gear ring is located inside the top wall of the mixing chamber. The mounting rod is fixedly installed outside the drive shaft. The driven shaft is movably inserted into the top mounting rod. The driven gear is fixedly sleeved on the outside of the top end of the driven shaft and meshes with the fixed gear ring. The stirring blade is fixedly installed outside the driven shaft. Both ends of the scraper are fixedly connected to the upper and lower mounting rods, and the scraper contacts the inner wall of the mixing chamber.
[0007] Furthermore, a support leg is fixedly installed at the bottom of the mixing box, and a foot pad is fixedly installed at the bottom end of the support leg.
[0008] Furthermore, a liquid outlet pipe is provided at the bottom of the mixing tank, and a heating ring is embedded in the inner wall of the mixing tank.
[0009] Furthermore, detection components and circulation mechanisms are provided on both sides of the mixing tank. The detection components include a flow tube, a detector, and a liquid pump. One end of the flow tube is connected to the output end of the liquid pump, the input end of the liquid pump is connected to the mixing tank, and the other end of the flow tube is connected to the mixing tank. The detector is threaded into the interior of the flow tube, and the flow tube is arranged in a U-shape.
[0010] Furthermore, the circulation mechanism includes a flow meter assembly, a reflux pipe, a pump, and a circulation pipe. The flow meter assembly is disposed on the outer wall of the mixing tank. The output end of the flow meter is connected to the mixing tank through the circulation pipe, the input end of the flow meter is connected to the pump through the reflux pipe, and the input end of the pump is connected to the mixing tank.
[0011] Furthermore, the proportioning assembly includes a support column, a top plate, a proportioning cylinder, a liquid inlet pipe, a delivery pipe, an air inlet pipe, an air pump, and a weighing scale. The support column is fixedly installed on the top of the mixing tank, and its top end is fixedly connected to the top plate. The proportioning cylinder is set on the top of the top plate, and multiple sets of proportioning cylinders are provided. The side wall is provided with a graduated glass plate for easy observation of its liquid volume.
[0012] Furthermore, the air pump is located at the top of the mixing cylinder, and the output end of the air pump is connected to the mixing cylinder, the input end of the air pump is connected to the air inlet pipe, the weighing scale is located at the bottom of the mixing cylinder, and the mixing cylinder and the mixing box are connected by a conveying pipe.
[0013] The beneficial effects of this utility model are: Equipped with a mixing component, the mixing chamber holds and mixes raw materials such as silicone and coatings. A proportioning component precisely weighs the different components to ensure accurate mixing ratios. A motor acts as the drive source, rotating the drive shaft to operate the entire mixing system. During operation, the drive shaft rotates the mounting rod, which in turn rotates the driven shaft. The driven gear meshes with a fixed gear ring, causing the driven gear to rotate in a circular motion around the axial center line of the drive shaft. Simultaneously, the driven gear also rotates on its own axis, causing the driven shaft to rotate the stirring blades, thus agitating the materials. This ensures thorough and uniform mixing, preventing dead zones in the coating. The mounting rod also rotates the scraper, allowing for cleaning of the mixing chamber's inner wall to prevent material residue and facilitate continuous processing and use of the device. Attached Figure Description
[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 A three-dimensional structural schematic diagram of an embodiment of the weighing device for silicone preparation in PET film coating processing; Figure 2 A three-dimensional structural diagram of the detection component of an embodiment of the weighing device for silicone mixing in PET film coating processing; Figure 3 A three-dimensional schematic diagram of the flow meter assembly in an embodiment of the weighing device for silicone mixing in PET film coating processing; Figure 4 A three-dimensional structural diagram of the proportioning component for an embodiment of the weighing device for mixing silicone in PET film coating processing; Figure 5 A schematic diagram of the internal structure of the mixing chamber in an embodiment of the weighing device for preparing silicone for PET film coating; Figure 6 This is a three-dimensional structural diagram of the mixing component of an embodiment of the weighing device for mixing silicone during PET film coating.
[0016] The diagram shows the following components: 1. Mixing tank; 11. Support leg; 12. Foot pad; 13. Liquid outlet pipe; 14. Heating ring; 2. Detection assembly; 21. Flow pipe; 22. Detector; 23. Liquid pump; 3. Circulation mechanism; 31. Flow meter assembly; 32. Return pipe; 33. Liquid pump; 34. Circulation pipe; 4. Proportioning assembly; 41. Support column; 42. Top plate; 43. Proportioning cylinder; 44. Liquid inlet pipe; 45. Delivery pipe; 46. Air inlet pipe; 47. Air pump; 48. Weighing meter; 5. Mixing assembly; 51. Motor; 52. Fixed gear ring; 53. Mounting rod; 54. Driven gear; 55. Scraper; 56. Stirring blade; 57. Driven shaft; 58. Drive shaft. Detailed Implementation
[0017] The following will refer to the appendix in the embodiments of this utility model. Figure 1-6 The technical solutions in the embodiments of this utility model are clearly and completely described herein. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0018] It should be understood that, when used in this specification and the appended claims, the terms "comprising" and "including" indicate the presence of the described features, integrals, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, integrals, steps, operations, elements, components and / or collections thereof.
[0019] It should also be understood that the terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to limit the scope of the invention. As used in this specification and the appended claims, the singular forms “a,” “an,” and “the” are intended to include the plural forms unless the context clearly indicates otherwise.
[0020] It should also be further understood that the term "and / or" as used in this specification and the appended claims refers to any combination of one or more of the associated listed items and all possible combinations, and includes such combinations.
[0021] Please see Figure 1-6 As shown, a weighing device for mixing silicone in PET film coating processing includes: a mixing tank 1, a proportioning component 4 disposed on the top of the mixing tank 1, and a mixing component 5 disposed inside the mixing tank 1; The mixing assembly 5 includes a motor 51, a fixed gear ring 52, a mounting rod 53, a driven gear 54, a scraper 55, a stirring blade 56, a driven shaft 57, and a drive shaft 58. The motor 51 is located at the top of the mixing chamber 1, and the output end of the motor 51 is fixedly connected to the drive shaft 58. The fixed gear ring 52 is located inside the top wall of the mixing chamber 1. The mounting rod 53 is fixedly installed outside the drive shaft 58. The driven shaft 57 is limited and movablely inserted into the inside of the top mounting rod 53. The driven gear 54 is fixedly sleeved on the top outside of the driven shaft 57 and meshes with the fixed gear ring 52. The stirring blade 56 is fixedly installed outside the driven shaft 57. The two ends of the scraper 55 are fixedly connected to the upper and lower mounting rods 53 respectively, and the scraper 55 contacts the inner wall of the mixing chamber 1.
[0022] Specifically, the system includes a mixing component 5, a mixing box 1 for containing and mixing raw materials such as silicone and coatings, a proportioning component 4 for accurately weighing raw materials of different components to ensure accurate mixing ratios, and a motor 51 as the drive source that drives the entire mixing system by rotating the drive shaft 58. In use, the drive shaft 58 drives the mounting rod 53 to rotate, which in turn drives the driven shaft 57 to rotate as a whole. The driven gear 54 meshes with the fixed gear ring 52, causing the driven gear 54 to rotate in a circular motion around the axial center line of the drive shaft 58. The driven gear 54 can also rotate on its own axis, causing the driven shaft 57 to drive the stirring blades 56 to rotate, thereby stirring the materials. This ensures that the coating is not prone to dead zones during mixing and that the mixing is more thorough and uniform. At the same time, the mounting rod 53 drives the scraper 55 to rotate, which can scrape the inner wall of the mixing box 1 during cleaning to avoid material residue and facilitate continuous processing and use of the device.
[0023] In this embodiment, a support leg 11 is fixedly installed at the bottom of the mixing tank 1, a foot pad 12 is fixedly installed at the bottom end of the support leg 11, a liquid outlet pipe 13 is provided at the bottom of the mixing tank 1, and a heating ring 14 is embedded in the inner side wall of the mixing tank 1.
[0024] Specifically, the outlet pipe 13 is equipped with a valve to control the material switching, the heating ring 14 provides heating function to ensure the uniformity of the mixed materials and the appropriate temperature, the device is connected to an external power supply to provide electrical energy, the device is connected to an external controller, the controller is electrically connected to the motor 51, the air pump 47, the weighing meter 48, the flow meter, the liquid pump 23, the liquid pump 33 and the heating ring 14, the mixing box 1 is equipped with a temperature sensor to monitor the real-time temperature inside the mixing box 1, so that the controller can adjust the temperature. The heating ring 14 can be a metal ring with built-in heating wire.
[0025] The mixing tank 1 is equipped with a detection component 2 and a circulation mechanism 3 on both sides. The detection component 2 includes a flow tube 21, a detector 22 and a liquid pump 23. One end of the flow tube 21 is connected to the output end of the liquid pump 23, the input end of the liquid pump 23 is connected to the mixing tank 1, and the other end of the flow tube 21 is connected to the mixing tank 1. The detector 22 is threaded into the inside of the flow tube 21. The flow tube 21 is arranged in a U-shape.
[0026] Specifically, the detector 22 can be used with component analysis instruments, such as Fourier transform infrared spectrometers, gas chromatograph-mass spectrometers, etc. When in use, the liquid pump 23 is turned on, so that the liquid is transported through the flow tube 21. The detector 22 is used to detect the liquid and determine whether its detection ratio or mixing is qualified.
[0027] The circulation mechanism 3 includes a flow meter assembly 31, a return pipe 32, a pump 33, and a circulation pipe 34. The flow meter assembly 31 is disposed on the outer wall of the mixing tank 1. The output end of the flow meter is connected to the mixing tank 1 through the circulation pipe 34. The input end of the flow meter is connected to the pump 33 through the return pipe 32. The input end of the pump 33 is connected to the mixing tank 1.
[0028] Specifically, when the detector 22 does not mix sufficiently, the liquid pump 33 can be turned on, so that the liquid is drawn through the return pipe 32 and the circulation pipe 34, and then the liquid at the bottom is transported to the top, so that the liquid flows back into the mixing tank 1 for further stirring and mixing, making the mixing more thorough, avoiding the presence of residue at the bottom that cannot be mixed, and improving the mixing effect and efficiency.
[0029] The proportioning assembly 4 includes a support column 41, a top plate 42, a proportioning cylinder 43, a liquid inlet pipe 44, a delivery pipe 45, an air inlet pipe 46, an air pump 47, and a weighing scale 48. The support column 41 is fixedly installed on the top of the mixing tank 1, and its top end is fixedly connected to the top plate 42. The proportioning cylinder 43 is located on the top of the top plate 42. Multiple proportioning cylinders are provided, and the side wall is provided with a graduated glass plate for easy observation of its liquid volume. The air pump 47 is located on the top of the proportioning cylinder 43, and the output end of the air pump 47 is connected to the proportioning cylinder 43. The input end of the air pump 47 is connected to the air inlet pipe 46. The weighing scale 48 is located at the bottom of the proportioning cylinder 43. The proportioning cylinder 43 and the mixing tank 1 are connected through the delivery pipe 45.
[0030] Specifically, the support column 41 and the top plate 42 are fixed on the mixing tank 1 to fix and support the proportioning cylinder 43, ensuring its stability. The proportioning cylinder 43 has a built-in graduated glass plate, which allows for direct observation of the liquid volume and facilitates accurate proportioning. The weighing meter 48 is installed at the bottom of the proportioning cylinder 43, which can monitor and record the weight of each added liquid in real time to ensure the accuracy of the proportioning. When different liquids reach the appropriate weight, the air pump 47 can be turned on to pressurize the proportioning cylinder 43, thereby enabling the liquids to be quickly transported to the mixing tank 1 for mixing, improving its transport efficiency.
[0031] In summary, compared with the prior art, this weighing device for mixing has at least the following beneficial effects: By incorporating a mixing component 5, a mixing tank 1 is used to contain and mix raw materials such as silicone and coatings; a proportioning component 4 is used to accurately weigh raw materials of different components, ensuring accurate mixing ratios; a motor 51 serves as the drive source, rotating the drive shaft 58 to drive the entire mixing system. During use, the drive shaft 58 drives the mounting rod 53 to rotate, which in turn drives the driven shaft 57 to rotate as a whole. This is achieved through the meshing of the driven gear 54 and the fixed gear ring 52, causing the driven gear 54 to rotate in a circular motion around the axial center line of the drive shaft 58. Simultaneously, the driven gear 54 can also rotate on its own axis, causing the driven shaft 57 to drive the stirring blades 56 to rotate, thus performing a stirring operation on the materials. This prevents dead zones from forming during coating mixing, resulting in more thorough and uniform mixing. Furthermore, the mounting rod 53 drives the scraper 55 to rotate, allowing for scraping of the inner wall of the mixing tank 1 during cleaning, preventing material residue and facilitating continuous processing and use of the device.
[0032] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various equivalent modifications or substitutions within the technical scope disclosed in this utility model, and these modifications or substitutions should all be covered within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.
Claims
1. A weighing device for mixing silicone during PET film coating processing, characterized in that, include: Mixing box (1) A proportioning component (4) is set on the top of the mixing box (1) and a mixing component (5) is set inside the mixing box (1). The mixing assembly (5) includes a motor (51), a fixed gear ring (52), a mounting rod (53), a driven gear (54), a scraper (55), a stirring blade (56), a driven shaft (57), and a drive shaft (58). The motor (51) is located at the top of the mixing box (1), and the output end of the motor (51) is fixedly connected to the drive shaft (58). The fixed gear ring (52) is located inside the top wall of the mixing box (1). The mounting rod (53) is fixedly installed outside the drive shaft (58). The driven shaft (57) is movably inserted into the top mounting rod (53). The driven gear (54) is fixedly sleeved on the top of the driven shaft (57). The driven gear (54) meshes with the fixed gear ring (52). The stirring blade (56) is fixedly installed outside the driven shaft (57). The two ends of the scraper (55) are fixedly connected to the upper and lower mounting rods (53) respectively, and the scraper (55) contacts the inner wall of the mixing box (1).
2. The weighing device for mixing silicone in PET film coating processing according to claim 1, characterized in that, The bottom of the mixing box (1) is fixedly equipped with a support leg (11), and the bottom end of the support leg (11) is fixedly equipped with a foot pad (12).
3. The weighing device for mixing silicone in PET film coating processing according to claim 2, characterized in that, The bottom of the mixing tank (1) is provided with a liquid outlet pipe (13), and a heating ring (14) is embedded in the inner side wall of the mixing tank (1).
4. The weighing device for mixing silicone in PET film coating processing according to claim 3, characterized in that, The mixing tank (1) is provided with a detection component (2) and a circulation mechanism (3) on both sides. The detection component (2) includes a flow tube (21), a detector (22) and a liquid pump (23). One end of the flow tube (21) is connected to the output end of the liquid pump (23), the input end of the liquid pump (23) is connected to the mixing tank (1), and the other end of the flow tube (21) is connected to the mixing tank (1). The detector (22) is threaded into the inside of the flow tube (21). The flow tube (21) is arranged in a U-shape.
5. A weighing device for mixing silicone in PET film coating processing according to claim 4, characterized in that, The circulation mechanism (3) includes a flow meter assembly (31), a return pipe (32), a pump (33) and a circulation pipe (34). The flow meter assembly (31) is located on the outer wall of the mixing tank (1). The output end of the flow meter is connected to the mixing tank (1) through the circulation pipe (34). The input end of the flow meter is connected to the pump (33) through the return pipe (32). The input end of the pump (33) is connected to the mixing tank (1).
6. The weighing device for mixing silicone in PET film coating processing according to claim 1, characterized in that, The proportioning component (4) includes a support column (41), a top plate (42), a proportioning cylinder (43), a liquid inlet pipe (44), a delivery pipe (45), an air inlet pipe (46), an air pump (47), and a weighing scale (48). The support column (41) is fixedly installed on the top of the mixing tank (1), and its top end is fixedly connected to the top plate (42). The proportioning cylinder (43) is set on the top of the top plate (42). There are multiple sets of proportioning cylinders (43), and the side wall is provided with a graduated glass plate for easy observation of its liquid volume.
7. A weighing device for mixing silicone in PET film coating processing according to claim 6, characterized in that, The air pump (47) is located at the top of the mixing cylinder (43), and the output end of the air pump (47) is connected to the mixing cylinder (43). The input end of the air pump (47) is connected to the air inlet pipe (46). The weighing scale (48) is located at the bottom of the mixing cylinder (43). The mixing cylinder (43) and the mixing box (1) are connected by a conveying pipe (45).