An automatic mixing device for compounding silane oil

CN224656548UActive Publication Date: 2026-08-21HANGZHOU GAOXIN RUBBER & PLASTIC MATERIALS CO LTD
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Patent Information

Application Number
CN202521633771.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-01
Publication Date
2026-08-21
Estimated Expiration
2035-08-01

AI Technical Summary

Technical Problem

目前国内硅烷混合液的配制方式存在显著不足:多数生产场景采用整桶按比例配制后人工滚动铁桶的方式,通过物理撞击使晶体融化,不仅混合效率低下,且难以保证物料均匀分散;另一种常见方式为人工抽取定量硅烷,按配方添加引发剂、交联剂等助剂后,通过人工持续搅拌实现晶体融化,该过程需操作人员长时间接触化学原料,存在安全隐患

Benefits of technology

[0011] Because this utility model adopts the above-mentioned technical solution, its positive effects compared with the prior art are as follows:

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Abstract

The utility model discloses a kind of automatic mixing devices for compound silane oil, comprising: base, first support seat, second support seat, bearing seat, shaft, gyro wheel and iron bucket, two first support seat are movably arranged in the two ends of support plate, second support seat is movably arranged on base, bearing seat is set on the first support seat and the second support seat, several bearing seats linearly arranged along horizontal direction are provided with shaft, one of the shaft is connected with driving device, the outer edge of each shaft is sleeved with several gyro wheels, and iron bucket is arranged at the upper end of gyro wheel. Through the application of the utility model, an automatic mixing device for compound silane oil is proposed, which can automatically rotate the iron bucket through the driving device, replacing manual rolling or stirring, achieving automatic mixing of silane mixed solution, and greatly reducing the labor intensity of workers.
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Description

Technical Field

[0001] This utility model relates to the field of mixing device technology, and in particular to an automatic mixing device for compounding silane oil. Background Technology

[0002] In the field of silane material production, the formulation of compound silane oils is a crucial step in ensuring product performance, and the accuracy of the formulation and the uniformity of mixing directly affect the quality of subsequent processing. Currently, the methods for preparing silane mixtures in China have significant shortcomings: most production scenarios involve manually rolling the entire drum according to a specified ratio, melting the crystals through physical impact. This method is not only inefficient but also fails to guarantee uniform material dispersion. Another common method involves manually extracting a measured amount of silane, adding initiators, crosslinking agents, and other additives according to the formula, and then continuously stirring to melt the crystals. This process requires operators to be in contact with chemical raw materials for extended periods, posing safety hazards. However, the instability of stirring intensity and time during continuous manual stirring can lead to insufficient mixing, and the high labor intensity of manually rolling the drum or prolonged stirring can easily cause operator fatigue, further increasing the risk of operational errors. Utility Model Content

[0003] In view of this, in order to solve the above problems, the purpose of this utility model is to provide an automatic mixing device for compounding silane oil, comprising: a base, a first support seat, a second support seat, a bearing seat, a rotating shaft, rollers, and an iron barrel. A support plate is fixedly provided at the center of the base. Two first support seats are movably disposed at both ends of the support plate. A second support seat is provided on both sides of each first support seat. The second support seats are movably disposed on the base. The bearing seats are provided on both the first and second support seats. A rotating shaft is provided between a plurality of bearing seats arranged linearly in the horizontal direction. The number of rotating shafts is at least two. The two rotating shafts are arranged in parallel. One of the rotating shafts is connected to an external driving device. A plurality of rollers are sleeved on the outer edge of each rotating shaft. The iron barrel is disposed on the upper end of the rollers.

[0004] In another preferred embodiment, it further includes: an adjustment component and a limiting component, the adjustment component being disposed inside the base, both first support seats being connected to the adjustment component, the limiting component being disposed at the upper end of the base, and the two sides of the iron barrel abutting against the limiting component.

[0005] In another preferred embodiment, the adjustment assembly includes: a bidirectional lead screw, a threaded bushing, a first handwheel, and a first slider. The bidirectional lead screw is rotatably disposed within the base and is located below the support plate. One end of the bidirectional lead screw passes through the outer wall of the base and is connected to the first handwheel. Two threaded bushings are symmetrically disposed on the two threaded portions of the bidirectional lead screw. Each threaded bushing is connected to a first support seat via a first slider.

[0006] In another preferred embodiment, the support plate has a first strip-shaped hole, and the first slider can slide within the first strip-shaped hole.

[0007] In another preferred embodiment, a second slider is fixedly provided at the lower end of the second support base, and a second strip hole is provided on the base, so that the second slider can slide within the second strip hole.

[0008] In another preferred embodiment, the limiting assembly includes: an arched frame, a movable component, a screw, a second handwheel, a limiting plate, and a fastening bolt. The outer walls of both sides of the arched frame are permeated with slots. One end of the outer wall of the arched frame has a straight slot communicating with the arched frame. The movable component is slidably disposed within the slot. One end of the screw passes through the movable component and is connected to the second handwheel. The other end of the screw is connected to the limiting plate. The fastening bolt is movably disposed within the straight slot and is threadedly connected to the movable component.

[0009] In another preferred embodiment, the base is provided with flip seats on both sides, the arched frame is disposed between the two flip seats, and the flip seats are provided with arc-shaped holes and fixing holes, with the arc-shaped holes disposed above the fixing holes.

[0010] In another preferred embodiment, it further includes: a positioning pin and a positioning bolt, wherein the positioning pin is disposed in the fixing hole, the positioning bolt is movably disposed in the arc-shaped hole, and the arched frame is connected to the flip seat through the positioning pin and the positioning bolt.

[0011] Because this utility model adopts the above-mentioned technical solution, its positive effects compared with the prior art are as follows:

[0012] (1) The base and support plate of this utility model form a stable support frame. With the first support seat and the second support seat providing multi-point support for the iron bucket, and combined with the friction transmission design of the roller and the rotating shaft, the drive device can drive the iron bucket to rotate automatically, replacing manual rolling or stirring, and greatly reducing the labor intensity of workers; the adjustment component adjusts the distance between the two rotating shafts through the bidirectional screw, which can adapt to iron buckets of different sizes, improve the versatility of the device, and eliminate the need to change the equipment due to the specifications of the iron bucket;

[0013] (2) The bearing seat of this utility model ensures smooth rotation of the shaft, making the iron drum rotate evenly, avoiding the problem of insufficient mixing caused by manual operation, and ensuring the accuracy and uniformity of the silane mixture formula; the arched frame and limiting plate of the limiting mechanism can fix the axial position of the iron drum, preventing it from shifting during rotation, and further improving the mixing stability. The whole device realizes the automated mixing of silane mixture, and improves the mixing efficiency and product consistency through the stability of mechanical transmission, meeting the needs of large-scale production. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of an automatic mixing device for compounding silane oil according to the present invention;

[0015] Figure 2 This is a schematic diagram of the base of an automatic mixing device for compounding silane oil according to the present invention;

[0016] Figure 3 for Figure 2 Enlarged view of section A;

[0017] Figure 4 for Figure 2 A partial bottom view;

[0018] Figure 5 for Figure 2 Side view.

[0019] In the attached image:

[0020] 1. Base; 2. Support plate; 3. Iron barrel; 4. First support seat; 5. Second support seat; 6. Bearing seat; 7. Rotating shaft; 8. Roller; 9. Double-acting lead screw; 10. Threaded bushing; 11. First handwheel; 12. First slot; 13. Second slot; 14. Arch frame; 15. Slot; 16. Moving part; 17. Screw; 18. Second handwheel; 19. Limiting plate; 20. Straight slot; 21. Fastening bolt; 22. Tilting seat; 23. Arc hole; 24. Positioning pin; 25. Positioning bolt. Detailed Implementation

[0021] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0022] In the description of this utility model, it should be understood that the orientation or positional relationship indicated by terms such as "upper", "lower", "left", "right", "inner", "outer", "front", "back", "horizontal", and "vertical" are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0023] It should be noted that the terms "horizontal" and "vertical" in this utility model are used to describe approximate positional relationships, and not strictly "horizontal plane" or "vertical plane".

[0024] like Figure 1-5 The figure shows an automatic mixing device for compounding silane oil according to a preferred embodiment, comprising: a base 1, a first support 4, a second support 5, a bearing seat 6, a rotating shaft 7, rollers 8, and an iron barrel 3. A support plate 2 is fixedly disposed at the center of the base 1. Two first support seats 4 are movably disposed at both ends of the support plate 2. A second support seat 5 is disposed on both sides of each first support seat 4. The second support seats 5 are movably disposed on the base 1. Bearing seats 6 are disposed on both the first support seats 4 and the second support seats 5. A rotating shaft 7 is disposed between a plurality of bearing seats 6 arranged linearly in the horizontal direction. The number of rotating shafts 7 is at least two. The two rotating shafts 7 are arranged in parallel. One rotating shaft 7 is connected to an external driving device. A plurality of rollers 8 are sleeved on the outer edge of each rotating shaft 7. The iron barrel 3 is disposed on the upper end of the rollers 8.

[0025] Furthermore, as a preferred embodiment, it also includes: an adjustment component and a limiting component. The adjustment component is disposed inside the base 1, and both first support seats 4 are connected to the adjustment component. The limiting component is disposed at the upper end of the base 1, and the two sides of the iron barrel 3 abut against the limiting component.

[0026] Furthermore, in a preferred embodiment, the adjustment assembly includes: a bidirectional lead screw 9, a threaded bushing 10, a first handwheel 11, and a first slider. The bidirectional lead screw 9 is rotatably disposed within the base 1 and is located below the support plate 2. One end of the bidirectional lead screw 9 passes through the outer wall of the base 1 and is connected to the first handwheel 11. Two threaded bushings 10 are symmetrically disposed on the two threaded portions of the bidirectional lead screw 9. Each threaded bushing 10 is connected to a first support seat 4 via a first slider. Furthermore, rotating the first handwheel 11 drives the bidirectional lead screw 9 to rotate. The rotation of the bidirectional lead screw 9 causes the two threaded bushings 10 to move closer or further apart along the axial direction of the bidirectional lead screw 9. The linear motion of the threaded bushings 10 drives the first slider to move, which in turn drives the first support seat 4 connected to the first slider to move. The movement of the first support seat 4 drives the rotating shaft 7 to move, and the movement of the rotating shaft 7 then drives the second support seat 5 to move. Ultimately, the two rotating shafts 7 can move closer or further apart.

[0027] Furthermore, as a preferred embodiment, the support plate 2 has a first strip hole 12, and the first slider can slide within the first strip hole 12.

[0028] Furthermore, as a preferred embodiment, a second slider is fixedly provided at the lower end of the second support base 5, and a second strip hole 13 is provided on the base 1, so that the second slider can slide within the second strip hole 13.

[0029] Furthermore, in a preferred embodiment, the limiting assembly includes: an arched frame 14, a movable component 16, a screw 17, a second handwheel 18, a limiting plate 19, and a fastening bolt 21. The arched frame 14 spans above the iron barrel 3. Slots 15 are formed through the outer walls on both sides of the arched frame 14. A straight slot 20 is formed on the outer wall of one end of the arched frame 14, communicating with the slot 15. The movable component 16 is slidably disposed within the slot 15 and is used to adjust the limiting position. The clamping position of the plate 19 allows the limiting plate 19 to be directly opposite the iron bucket 3. One end of the screw 17 passes through the movable part 16 and is connected to the second handwheel 18. The other end of the screw 17 is connected to the limiting plate 19. The limiting plate 19 is used to limit the two sides of the iron bucket 3 to prevent the iron bucket 3 from shifting due to rotation. The fastening bolt 21 is movably set in the straight slot hole 20. The fastening bolt 21 is threadedly connected to the movable part 16. The fastening bolt 21 is used to lock the position of the movable part 16.

[0030] Furthermore, as a preferred embodiment, the base 1 is provided with flip seats 22 on both sides, and the arched frame 14 is provided between the two flip seats 22. The flip seats 22 are provided with arc-shaped holes 23 and fixing holes, with the arc-shaped holes 23 located above the fixing holes.

[0031] Furthermore, as a preferred embodiment, it also includes: a positioning pin 24 and a positioning bolt 25. The positioning pin 24 is disposed in the fixing hole, and the positioning bolt 25 is movably disposed in the arc-shaped hole 23. The arched frame 14 is connected to the flipping seat 22 through the positioning pin 24 and the positioning bolt 25. Furthermore, in use, the arc-shaped hole 23 and the positioning bolt 25 cooperate to realize the flipping and angle fixing of the arched frame 14, facilitating the loading and unloading of the iron drum.

[0032] The working principle of this utility model is as follows: In use, rotating the first handwheel 11 drives the bidirectional lead screw 9 to rotate, and the threaded bushing 10 can drive the first support seat 4 and the second support seat 5 to move along the corresponding first strip hole 12 and the second strip hole 13. Adjust the distance between the rollers 7 to adapt to the size of the iron bucket 3. After placing the iron bucket 3 on several rollers 7, flip the arch frame 14 so that it is perpendicular to the base 1, and fix the arch frame 14 by tightening the positioning bolt 25 to prevent the arch frame 14 from rotating. Rotating the second handwheel 18 drives the limiting plate 19 to limit the two sides of the iron bucket 3. Start the drive device, and the rotating shaft 6 drives the rollers 7 to rotate the iron bucket 3 by friction, so as to realize the automatic mixing of silane oil.

[0033] The above description is only a preferred embodiment of the present utility model and does not limit the implementation method and protection scope of the present utility model. Those skilled in the art should realize that all solutions obtained by equivalent substitutions and obvious changes made based on the description and illustrations of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic mixing device for compounding silane oils, characterized in that, include: The system comprises a base, a first support seat, a second support seat, bearing seats, a rotating shaft, rollers, and an iron bucket. A support plate is fixedly mounted at the center of the base. Two first support seats are movably mounted at both ends of the support plate. A second support seat is mounted on both sides of each first support seat and is movably mounted on the base. Bearing seats are mounted on both the first and second support seats. A rotating shaft is arranged between several bearing seats arranged linearly in the horizontal direction. There are at least two rotating shafts, which are arranged in parallel. One of the rotating shafts is connected to an external drive device. Several rollers are fitted around the outer edge of each rotating shaft. The iron bucket is located on the upper end of the rollers.

2. The automatic mixing device for compounding silane oil according to claim 1, characterized in that, Also includes: The base includes an adjustment component and a limiting component. The adjustment component is located inside the base, and both first support seats are connected to the adjustment component. The limiting component is located at the upper end of the base, and the two sides of the iron barrel abut against the limiting component.

3. The automatic mixing device for compounding silane oils according to claim 2, characterized in that, The adjustment assembly includes: a bidirectional lead screw, a threaded bushing, a first handwheel, and a first slider. The bidirectional lead screw is rotatably disposed within the base and is located below the support plate. One end of the bidirectional lead screw passes through the outer wall of the base and is connected to the first handwheel. Two threaded bushings are symmetrically disposed on the two threaded portions of the bidirectional lead screw. Each threaded bushing is connected to a first support seat through a first slider.

4. The automatic mixing device for compounding silane oil according to claim 3, characterized in that, The support plate has a first strip-shaped hole, and the first slider can slide within the first strip-shaped hole.

5. The automatic mixing device for compounding silane oil according to claim 1, characterized in that, A second slider is fixedly provided at the lower end of the second support base, and a second strip hole is provided on the base, so that the second slider can slide in the second strip hole.

6. The automatic mixing device for compounding silane oils according to claim 2, characterized in that, The limiting assembly includes: an arched frame, a movable component, a screw, a second handwheel, a limiting plate, and a fastening bolt. The outer walls of both sides of the arched frame are permeated with slots. One end of the outer wall of the arched frame has a straight slot communicating with the arched frame. The movable component is slidably disposed within the slot. One end of the screw passes through the movable component and is connected to the second handwheel. The other end of the screw is connected to the limiting plate. The fastening bolt is movably disposed within the straight slot and is threadedly connected to the movable component.

7. The automatic mixing device for compounding silane oils according to claim 6, characterized in that, The base has flip seats on both sides, and the arched frame is located between the two flip seats. The flip seats have arc-shaped holes and fixing holes, with the arc-shaped holes located above the fixing holes.

8. The automatic mixing device for compounding silane oils according to claim 7, characterized in that, Also includes: The locating pin and the locating bolt are provided. The locating pin is disposed in the fixing hole, and the locating bolt is movably disposed in the arc-shaped hole. The arched frame is connected to the flip seat through the locating pin and the locating bolt.