Automatic vibrating device for bottled products

Abstract

The utility model discloses a kind of automatic vibrating devices for bottled products, it is related to bottled product vibration technical field, comprising: bottle tray;Shaking mechanism, including first frame and two crankshafts, crankshaft drive assembly, jacking drive assembly being equally arranged on it, crankshaft drive assembly is connected to the two crankshafts spaced along longitudinal direction to drive two around its axis rotation;Locking mechanism, including the second frame located above first frame, two pairs of connecting rods are symmetrically arranged on the two sides of second frame along transverse direction, two pairs of connecting rods are respectively hinged to two crankshafts, and first clamping assembly adapted to be clamped with bottle tray is arranged on the side of second frame along longitudinal direction upward;Conveying belt mechanism, located above second frame and arranged on the driving part of jacking drive assembly passing through second frame to be able to move up and down;Control component, signal connection crankshaft drive assembly and jacking drive assembly.The automatic vibrating device can realize automatic vibration of bottle without manual intervention in the production and transmission process of bottled product.

Description

Technical Field

[0001] This utility model relates to the field of vibration technology for bottled products, and more specifically, to an automatic vibration device for bottled products. Background Technology

[0002] In the pharmaceutical industry, bottled products (such as powder injection vials) require the addition of other solutions (such as sodium chloride) and then shaking to dissolve them during the production and transportation process. This shaking and dissolving is mainly done manually, which is labor-intensive, inefficient, and the powder or solution inside the bottle can be harmful to the human body.

[0003] Therefore, how to provide an automatic vibration device for bottled products that can automatically vibrate bottles during the production and transportation of bottled products without human intervention is a problem that urgently needs to be solved by those skilled in the art. Utility Model Content

[0004] In view of this, the purpose of this utility model is to provide an automatic vibration device for bottled products, which can realize automatic vibration of bottles without manual intervention during the production and transportation of bottled products.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An automatic vibration device for bottled products, comprising:

[0007] Bottle tray, used to hold bottles;

[0008] A rocking mechanism includes a first frame and two crankshafts, a crankshaft drive assembly, and a lifting drive assembly, all mounted thereon. The crankshaft drive assembly connects the two crankshafts that are spaced apart longitudinally to drive them to rotate around their own axes.

[0009] The locking mechanism includes a second frame located above the first frame. The second frame has two pairs of connecting rods symmetrically arranged on both sides of the transverse direction. The two pairs of connecting rods are respectively hinged to the two crankshafts. The second frame has a first locking component that is adapted to engage with the bottle tray on one side of the longitudinal direction.

[0010] A conveyor belt mechanism, located above the second frame, is used to transport the bottle tray longitudinally. The conveyor belt mechanism is mounted on the drive section of the lifting drive assembly that passes through the second frame so that it can move up and down.

[0011] The control component is signal-connected to the crankshaft drive assembly and the lifting drive assembly.

[0012] Preferably, the crankshaft drive assembly includes a first timing belt assembly, a second timing belt assembly, and a crankshaft driver that is signal-connected to the control assembly. The first timing belt assembly is drive-connected between the two crankshafts, and the crankshaft driver is located at the position of the first frame between the two crankshafts and is drive-connected to one of the crankshafts through the second timing belt assembly.

[0013] Preferably, there are four lifting drive components located at the four corners of the first frame. Each lifting drive component includes a vertical plate and a lifting driver that is signal-connected to the control component. The lifting driver is mounted on the first frame via the vertical plate and its output shaft faces vertically upward as the driving part.

[0014] Preferably, the locking mechanism further includes a second locking assembly, which includes a second clamping plate, a lifting driver and a clamping driver that are signal-connected to the control assembly. The lifting driver is located on the other side of the second frame along the longitudinal direction and its output shaft is vertically upward connected to the clamping driver. The output shaft of the clamping driver extends longitudinally and is perpendicularly connected to one side of the second clamping plate. The second clamping plate has a second groove extending laterally on the other side facing the first locking assembly.

[0015] Preferably, the first locking assembly includes a first clamping plate, and the first clamping plate has a first groove running laterally on the side facing the second clamping plate.

[0016] Preferably, the first clamping plate is further provided with a plurality of sensors on the side facing the second clamping plate, which are connected to the control component. The plurality of sensors are arranged laterally at intervals and adjacent to the first groove, for corresponding detection of whether the plurality of bottle trays are installed in place.

[0017] Preferably, the conveyor belt mechanism includes a third frame, two rotating shafts, and a rotating shaft drive assembly that is signal-connected to the control component. The third frame is horizontally located above the second frame and its bottom end is connected to the drive unit. The two rotating shafts are located at the top ends of both sides of the third frame along the longitudinal direction and are connected to each other by the conveyor belt assembly. The conveyor belt of the conveyor belt assembly extends longitudinally and places the bottle tray. The rotating shaft drive assembly is located at the bottom end of the third frame and is connected to one of the rotating shafts.

[0018] Preferably, the conveyor belt assemblies are provided in multiples and arranged at lateral intervals to be able to transport multiple bottle trays.

[0019] Preferably, the top of the third frame is provided with a plurality of limiting plates spaced laterally, the plurality of limiting plates are all arranged longitudinally, and a conveyor belt of the conveyor belt assembly is arranged in the interval between every two limiting plates.

[0020] Preferably, the bottle tray is provided with multiple sets of slots spaced longitudinally to secure bottles of various sizes.

[0021] The automatic vibration device for bottled products provided by this utility model is applied to an automated production line for bottled products. The bottle tray carries the bottles. When the powder liquid is added to the bottles and they need to be shaken to dissolve, the conveyor belt mechanism transports the bottle tray longitudinally towards the first locking component. After a period of time, the first locking component locks the bottle tray. Then, the lifting drive component is controlled to drive the conveyor belt mechanism to move down, so that the bottle tray is suspended on the second frame through the first locking component. Then, the crankshaft drive component is controlled to drive the two crankshafts to rotate. The second frame can shake under the rotation of the connecting rod, thereby vibrating the bottle tray and thus vibrating the bottles to fully dissolve the powder liquid inside. After a period of time, the crankshaft drive component is controlled to stop the rotation of the two crankshafts, completing the shaking and dissolving. Then, the lifting drive component is controlled to drive the conveyor belt mechanism to move up and reset. Finally, the conveyor belt mechanism transports the bottle tray to the next process position.

[0022] Therefore, the automatic vibration device for bottled products provided by this utility model can realize automatic vibration of the bottle without manual intervention during the production and transportation of bottled products, and automatically complete the shaking and dissolution of the powder inside the bottle, thereby reducing the intensity of manual labor, improving production efficiency and reducing the harm of powder raw materials to the human body. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.

[0024] Figure 1 A schematic diagram of the electrical control cabinet in an automatic vibration device for bottled products provided in this application;

[0025] Figure 2 An assembly diagram of the bottle tray, shaking mechanism, locking mechanism and conveyor belt mechanism in an automatic vibration device for bottled products provided in this application;

[0026] Figure 3 for Figure 2 The diagram shows the structure of the swaying mechanism.

[0027] Figure 4 for Figure 2 The diagram shows the structure of the locking mechanism.

[0028] Figure 5 for Figure 3The shaking mechanism shown and Figure 4 An assembly diagram of the locking mechanism shown;

[0029] Figure 6 for Figure 2 The diagram shows the structure of the conveyor belt mechanism.

[0030] Figure 7 for Figure 2 The diagram shows the structure of the bottle tray.

[0031] Figure label:

[0032] 1-Electrical control cabinet;

[0033] 2-Bottle tray; 21-Powder vial; 22-Enzyme vial; 23-TSB vial; 24-Peptone vial; 25-Ethanol vial;

[0034] 3-Swaying mechanism; 31-First frame; 32-Crankshaft; 33-Synchronous pulley one; 34-Synchronous pulley two; 35-Synchronous belt one; 36-Servo motor one; 37-Reducer one; 38-Synchronous pulley three; 39-Synchronous pulley four; 310-Synchronous belt two; 311-Lifting driver; 312-Upright plate; 313-Moving wheel; 314-First ball bearing with seat; 315-Crankshaft in-situ signal baffle; 316-Crankshaft in-situ sensor;

[0035] 4-Locking mechanism; 41-Second frame; 42-Connecting rod; 43-Second seated ball bearing; 44-First clamping plate; 45-First groove; 46-Sensor; 47-Second clamping plate; 48-Second groove; 49-Lifting actuator; 410-Tightening actuator; 411-Fixing plate;

[0036] 5-Conveyor belt mechanism; 51-Third frame; 52-Connecting plate; 53-Rotating shaft; 54-Conveyor belt pulley one; 55-Conveyor belt pulley two; 56-Conveyor belt; 57-Synchronous pulley five; 58-Synchronous pulley six; 59-Synchronous belt three; 510-Limiting plate; 511-Third belt seated ball bearing; 512-Servo motor two; 513-Reducer two. Detailed Implementation

[0037] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0038] The core of this utility model is to provide an automatic vibration device for bottled products, which can realize automatic vibration of bottles without manual intervention during the production and transportation of bottled products.

[0039] It should be noted that in this embodiment, the first frame 31, the second frame 41, and the third frame 51 are arranged from bottom to top. The longitudinal direction refers to the length of the first frame 31, the second frame 41, and the third frame 51, and the transverse direction refers to the width of the first frame 31, the second frame 41, and the third frame 51. Furthermore, relational terms such as "first" and "second" are merely used to distinguish one entity from several other entities, and do not necessarily require or imply any such actual relationship or order between these entities.

[0040] Please refer to Figure 2 This application provides an automatic vibration device for bottled products, including a bottle tray 2, a shaking mechanism 3, a locking mechanism 4, a conveyor belt mechanism 5, and a control component.

[0041] Bottle tray 2 is used to hold bottles.

[0042] like Figure 3 As shown, the rocking mechanism 3 includes a first frame 31 and two crankshafts 32, a crankshaft drive assembly, and a lifting drive assembly, all mounted on the first frame. The crankshaft drive assembly connects the two crankshafts 32 that are spaced apart longitudinally to drive them to rotate around their own axes.

[0043] like Figure 4 and Figure 5 As shown, the locking mechanism 4 includes a second frame 41 located above the first frame 31. The second frame 41 is symmetrically provided with two pairs of connecting rods 42 on both sides of the transverse direction. The two pairs of connecting rods 42 are respectively hinged to two crankshafts 32. The second frame 41 is provided with a first locking component that is adapted to engage with the bottle tray 2 on one side of the longitudinal direction.

[0044] like Figure 2 As shown, the conveyor belt mechanism 5 is located above the second frame 41 and is used to transport the bottle tray 2 longitudinally. The conveyor belt mechanism 5 is mounted on the drive part of the lifting drive assembly that passes through the second frame 41 so that it can move up and down.

[0045] The control component signals are connected to the crankshaft drive component and the lifting drive component.

[0046] It should be noted that both ends of the crankshaft 32 along the transverse direction are mounted on the first frame 31 via first seated ball bearings 314. One crankshaft 32 corresponds to a pair of connecting rods 42. A pair of connecting rods 42 are symmetrically arranged on both sides of the second frame 41 along the transverse direction and are respectively connected to the two ends of one crankshaft 32 via second seated ball bearings 43. Thus, the rotation of the crankshaft 32 around its own axis can drive the connected connecting rods 42 to rotate in an arc, thereby causing the connecting rods 42 to cause the second frame 41 to sway. Furthermore, the function of the control component is to generate control commands through programmed logic and coordinate the actions of various execution components (such as the crankshaft drive component and lifting drive component of this application) to ensure that the device operates automatically according to the preset target. For example, Figure 1 As shown, the control assembly consists of an electrical control cabinet 1 and a PLC controller, circuit breaker, DI / DO module, and various electrical components and drivers located inside it. The specific wiring setup can be referred to the prior art, which is not the focus of this application, so it will not be described in detail here.

[0047] The automatic vibration device for bottled products provided by this utility model is applied to an automated production line for bottled products. Bottle tray 2 carries bottles. In the normal state, i.e., when the bottles are not vibrating, bottle tray 2 can be placed on the conveyor belt mechanism 5 and supported at the height of the first locking component, while the second frame 41 remains horizontal. When the bottle needs to be shaken to dissolve the powder after being added, the conveyor belt mechanism 5 transports the bottle tray 2 longitudinally towards the first locking component. After a period of time (this time can be manually controlled or determined based on the signal feedback from the sensor 46 component), the first locking component engages the bottle tray 2, and then controls the lifting drive component to move the conveyor belt mechanism 5 down a preset distance. This preset distance is less than the distance between the conveyor belt mechanism 5 and the second frame 41 in the normal state. The spacing between the frames 41 ensures that the conveyor belt mechanism 5 does not collide with the second frame 41 when it moves downward. After the conveyor belt mechanism 5 has moved downward, the bottle tray 2 is suspended on the second frame 41 by the first locking component. Then, the crankshaft drive component is controlled to drive the two crankshafts 32 to rotate. The second frame 41 can shake under the rotation of the connecting rod 42, thereby vibrating the bottle tray 2 and thus vibrating the bottle to fully dissolve the powder inside. After a period of time (this time can be set according to the applicability of different types of powder to ensure that the powder is fully mixed), the crankshaft drive component is controlled to stop the rotation of the two crankshafts 32 to complete the shaking and dissolution. Then, the lifting drive component is controlled to drive the conveyor belt mechanism 5 to move upward and reset. Finally, the conveyor belt mechanism 5 transports the bottle tray 2 to the next process position.

[0048] Therefore, the automatic vibration device for bottled products provided by this utility model can realize automatic vibration of the bottle without manual intervention during the production and transportation of bottled products, and automatically complete the shaking and dissolution of the powder inside the bottle, thereby reducing the intensity of manual labor, improving production efficiency and reducing the harm of powder raw materials to the human body.

[0049] To improve the reliability of this device and further optimize and increase production efficiency, based on the above embodiments, as a preferred option, please refer to... Figure 4 The locking mechanism 4 also includes a sensor 46, which is located on the first locking assembly and is used to detect whether the bottle tray 2 is installed in place and transmit the signal to the control assembly.

[0050] Sensor 46 is mounted on the first locking assembly. When the bottle tray 2 is secured to the first locking assembly, sensor 46 transmits a signal to the control assembly indicating that the bottle tray 2 is in place. Upon receiving the signal, the control assembly can promptly control the lifting drive assembly to lower the conveyor belt mechanism 5. This configuration ensures that the control assembly sends a control command to the lifting drive assembly immediately after the bottle tray 2 is secured, preventing the conveyor belt mechanism 5 from prematurely executing the lowering action. This avoids the risk of the bottle tray 2 falling due to lack of support, improving the reliability of the device. Furthermore, it prevents the conveyor belt mechanism 5 from executing the lowering action too late, shortening the shaking and dissolving operation cycle, reducing standby time, and improving production efficiency.

[0051] Considering the specific configuration of the crankshaft drive assembly, and based on the above embodiments, as a preferred option, please refer to... Figure 3 The crankshaft drive assembly includes a crankshaft driver comprising a first synchronous belt assembly, a second synchronous belt assembly, and a signal connection control assembly. The first synchronous belt assembly is driven between two crankshafts 32. The crankshaft driver is located on the first frame 31 at a position between the two crankshafts 32 and is driven by one crankshaft 32 via the second synchronous belt assembly.

[0052] Therefore, it can be seen that the crankshaft driver is connected to a crankshaft 32 via a second synchronous belt assembly. When the crankshaft driver is started, its output shaft rotates, which drives the crankshaft 32 to rotate via the second synchronous belt assembly. Since the two crankshafts 32 are connected by a first synchronous belt assembly, the rotation of one crankshaft 32 can drive the other crankshaft 32 to rotate synchronously via the first synchronous belt assembly. This drive method uses a synchronous belt assembly for power transmission, resulting in accurate transmission ratios, high efficiency, and the ability to drive two crankshafts 32 to rotate synchronously using a single power source, thus saving energy costs.

[0053] In this embodiment, the first synchronous belt assembly includes a first synchronous pulley 33, a second synchronous pulley 34, and a first synchronous belt 35. The first synchronous pulley 33 and the second synchronous pulley 34 are respectively mounted on two crankshafts 32 and are symmetrical in the longitudinal direction. The first synchronous belt 35 connects the first synchronous pulley 33 and the second synchronous pulley 34, thereby realizing the synchronous rotation of the two crankshafts 32.

[0054] More preferably, the first timing belt assembly is provided as at least two and arranged at lateral intervals. This arrangement can improve the rotational capacity between the two crankshafts 32, reduce power loss, ensure that the two crankshafts 32 rotate synchronously and efficiently, and even if a single timing belt assembly is damaged, the remaining timing belt assemblies can still maintain transmission, thus improving the reliability of the device.

[0055] In this embodiment, the crankshaft drive consists of a servo motor 36 and a reducer 37 connected to each other. The crankshaft drive with this configuration can output greater torque to meet high-load drive conditions.

[0056] In this embodiment, the second synchronous belt assembly includes a third synchronous pulley 38, a fourth synchronous pulley 39, and a second synchronous belt 310. The third synchronous pulley 38 is mounted on the output shaft of the first reducer 37, and the fourth synchronous pulley 39 is mounted on a crankshaft 32 at a position along the longitudinal direction on the same straight line as the third synchronous pulley 38. The second synchronous belt 310 connects the third synchronous pulley 38 and the fourth synchronous pulley 39, thereby driving the crankshaft 32 to rotate.

[0057] In this embodiment, each of the four corners of the first frame 31 is provided with a movable wheel 313. The movable wheel 313 can be a universal wheel structure, which facilitates the handling and transfer of this device.

[0058] In this embodiment, a crankshaft in-situ signal baffle 315 is provided on a crankshaft 32, and a crankshaft in-situ sensor 316 is provided on a first frame 31 below the crankshaft 32. The crankshaft in-situ sensor 316 and the crankshaft in-situ signal baffle 315 cooperate with each other. The crankshaft in-situ sensor 316 monitors the rotation angle and speed of the crankshaft 32 and transmits them to the control component to accurately control the rotation of the crankshaft 32, thereby accurately controlling the swaying trajectory of the second frame 41.

[0059] Considering the specific configuration of the lifting drive assembly, and based on the above embodiments, as a preferred option, please refer to... Figure 3 There are four lifting drive components, which are located at the four corners of the first frame 31. Each lifting drive component includes a vertical plate 312 and a lifting driver 311 that connects to the signal control component. The lifting driver 311 is mounted on the first frame 31 via the vertical plate 312 and its output shaft faces vertically upward as a drive unit.

[0060] Four lifting drive assemblies are arranged and located at the four corners of the first frame 31. On the one hand, they can stably support the conveyor belt mechanism 5, preventing it from tilting or even collapsing during dynamic or static conditions, thus improving the structural stability of the conveyor belt mechanism 5. On the other hand, they free up the middle area of ​​the first frame 31, providing ample installation space for the crankshaft drive assembly. In addition, in each lifting drive assembly, the upright plate 312 is set on the first frame 31, and the lifting driver 311 is set on top of the upright plate 312. This not only reduces the installation space of the lifting driver 311 on the first frame 31, thus saving space, but also facilitates the vertical upward setting of the output shaft of the lifting driver 311, thereby facilitating connection to the conveyor belt mechanism 5 above.

[0061] To ensure the bottle tray 2 is locked in place and prevent it from falling off, as a preferred embodiment based on the above-described embodiment, please refer to... Figure 4 The locking mechanism 4 also includes a second locking assembly, which includes a second clamping plate 47, a lifting driver 49 and a clamping driver 410 that are connected to the signal control assembly. The lifting driver 49 is located on the other side of the second frame 41 along the longitudinal direction and its output shaft is vertically connected to the clamping driver 410. The output shaft of the clamping driver 410 extends longitudinally and is vertically connected to one side of the second clamping plate 47. The second clamping plate 47 is provided with a second groove 48 extending laterally on the other side facing the first locking assembly.

[0062] Therefore, after one side of the bottle tray 2 is engaged with the first locking assembly, and before the conveyor belt mechanism 5 moves downward, the output shaft of the lifting driver 49 can be moved upward to drive the clamping driver 410 to the height of the bottle tray 2. Then, the clamping driver 410 pushes the second clamping plate 47 to the other side of the bottle tray 2, and the other side of the bottle tray 2 is engaged in the second groove 48 of the second clamping plate 47, thus achieving engagement of the other side of the bottle tray 2 with the second locking assembly. Therefore, both sides of the bottle tray 2 are engaged with the first locking assembly and the second locking assembly respectively, achieving bilateral constraint of the bottle tray 2. Compared with the unilateral constraint of the bottle tray 2, the bottle tray 2 can be firmly locked, effectively preventing the bottle tray 2 from falling off and improving the reliability of the device.

[0063] It should be noted that the output shaft of the lifting drive 49 remains in a retracted state when not in operation. At this time, the clamping drive 410 is lower than the bottle tray 2 (that is, lower than the conveyor belt 56 of the conveyor belt mechanism 5 described below), to avoid the clamping drive 410 interfering with the conveying of the bottle tray 2. Moreover, the stroke of the output shafts of both the lifting drive 49 and the clamping drive 410 needs to be set according to their actual installation positions.

[0064] In this embodiment, two lifting actuators 49 and two clamping actuators 410 are provided. The two lifting actuators 49 are laterally spaced on the other side of the second frame 41 along the longitudinal direction, and their output shafts are connected to the fixing plate 411 with their shafts facing upwards. The two clamping actuators 410 are laterally spaced on the fixing plate 411, and their output shafts are respectively connected to the two ends of one side of the second clamping plate 47 along the longitudinal direction. This arrangement can, on the one hand, ensure that the second clamping plate 47 remains balanced when moving, avoid the second clamping plate 47 from shifting due to unbalanced force, and ensure that the second clamping plate 47 is aligned and engaged with the side of the bottle tray 2. On the other hand, if any pair of lifting actuators 49 and clamping actuators 410 fails, the other pair of lifting actuators 49 and clamping actuators 410 can still continue to operate, so that the side of the bottle tray 2 is still under clamping force, which can prevent the bottle tray 2 from falling off and reduce the risk of sudden failure and shutdown.

[0065] Considering the specific configuration of the first locking component, and based on the above embodiment, as a preferred option, please refer to... Figure 4 The first locking assembly includes a first clamping plate 44, and the first clamping plate 44 has a first groove 45 extending laterally on the side facing the second clamping plate 47. It should be noted that when the output shaft of the lifting driver 49 moves to the highest stroke position, the second groove 48 is positioned directly opposite the first groove 45.

[0066] Simply align the bottle tray 2 with the first groove 45 in the height direction, and the synchronous belt mechanism will drive the bottle tray 2 towards the first groove 45. One side of the bottle tray 2 will then engage with the first locking component. Therefore, the first locking component with the above-described structure is simple, easy to manufacture, low in cost, and provides a reliable and convenient locking method.

[0067] Considering the specific configuration of sensor 46, and based on the above embodiment, as a preferred option, please refer to... Figure 4 The first clamping plate 44 is also provided with a plurality of sensors 46 on the side facing the second clamping plate 47, which are connected to the control component. The plurality of sensors 46 are arranged laterally and adjacent to the first groove 45, and are used to detect whether the plurality of bottle trays 2 are installed in place.

[0068] The sensor 46 is positioned adjacent to the first groove 45, which can shorten the detection signal transmission distance and improve the feedback speed of the sensor 46. Moreover, multiple sensors 46 are provided, and the multiple sensors 46 are arranged at intervals along the lateral direction. In this way, one side of a bottle tray 2 can be engaged in the first groove 45 directly above each sensor 46, while the other side of the bottle tray 2 is engaged in the second groove 48. Therefore, multiple sensors 46 are suitable for multiple bottle tray 2 conveying conditions.

[0069] Considering the specific configuration of the conveyor belt mechanism 5, and based on the above embodiment, as a preferred option, please refer to... Figure 6 The conveyor belt mechanism 5 includes a third frame 51, two rotating shafts 53, and a rotating shaft drive assembly for signal connection and control components. The third frame 51 is horizontally located above the second frame 41 and its bottom end is connected to the drive unit. The two rotating shafts 53 are located at the top of both sides of the third frame 51 along the longitudinal direction and are connected to each other through the conveyor belt 56 assembly. The conveyor belt 56 of the conveyor belt 56 assembly extends longitudinally and places the bottle tray 2. The rotating shaft drive assembly is located at the bottom end of the third frame 51 and is connected to a rotating shaft 53.

[0070] It should be noted that, as Figure 5 and Figure 6 As shown, the second frame 41 is designed with openings at the positions of the four lifting drive components. The output shaft of the lifting drive 311 passes through the openings and connects to the connecting plate 52 at the bottom of the third frame 51, so as to support the third frame 51 above the second frame 41 and allow it to move up and down.

[0071] Two rotating shafts 53 are arranged longitudinally at intervals, and their ends are both set at the top of the third frame 51 through a third seated ball bearing 511. The two are connected by a conveyor belt 56 assembly. It is easy to understand that the conveyor belt 56 assembly transports materials through the conveyor belt 56. The conveyor belt 56 is connected between the two rotating shafts 53. The rotating shaft drive assembly drives one rotating shaft 53 to rotate, so that the two rotating shafts 53 can rotate synchronously. The conveyor belt 56 between the two rotating shafts 53 runs longitudinally. The bottle tray 2 is placed on the conveyor belt 56, so that the bottle tray 2 can be transported longitudinally, thereby moving into or out of the first clamping plate 44 and the second clamping plate 47, and locking or unlocking the bottle tray 2.

[0072] Furthermore, the shaft drive assembly includes a shaft driver comprising a third synchronous belt assembly and a signal connection control assembly. The shaft driver is located at the bottom of the third frame 51 to avoid interfering with the operation of the conveyor belt 56. The shaft driver is connected to a shaft 53 via the third synchronous belt assembly. Rotation of the output shaft of the shaft driver drives the shaft 53 to rotate via the third synchronous belt assembly. Since the two shafts 53 are connected via the conveyor belt 56 assembly, they can rotate synchronously. This drive method offers accurate transmission ratios, high efficiency, and achieves synchronous rotation of two shafts 53 using a single power source, saving energy costs.

[0073] In this embodiment, the shaft driver consists of a servo motor 2 512 and a reducer 2 513 connected to each other. The shaft driver with this configuration can output greater torque to meet the high-load drive conditions.

[0074] In this embodiment, the third synchronous belt assembly includes synchronous pulley five 57, synchronous pulley six 58, and synchronous belt three 59. Synchronous pulley five 57 is sleeved on the output shaft of reducer two 513. Synchronous pulley six 58 is sleeved on a rotating shaft 53 at a position along the longitudinal direction where it is on the same straight line as synchronous pulley five 57. Synchronous belt three 59 connects synchronous pulley five 57 and synchronous pulley six 58, thereby driving a rotating shaft 53 to rotate.

[0075] In this embodiment, the conveyor belt 56 assembly includes a first conveyor belt pulley 54, a second conveyor belt pulley 55, and a conveyor belt 56. The first conveyor belt pulley 54 and the second conveyor belt pulley 55 are respectively sleeved on two rotating shafts 53 and are arranged symmetrically along the longitudinal direction. The conveyor belt 56 connects the first conveyor belt pulley 54 and the second conveyor belt pulley 55, thereby realizing the synchronous rotation of the two rotating shafts 53 to drive the conveyor belt 56 to run along the longitudinal direction.

[0076] To enable the conveying of multiple bottle pallets 2, based on the above embodiment, as a preferred embodiment, multiple conveyor belt 56 assemblies are provided and arranged at intervals along the transverse direction to convey multiple bottle pallets 2. Thus, each bottle pallet 2 is equipped with a dedicated conveyor belt 56 assembly for conveying, which can prevent misalignment when conveying multiple bottle pallets 2 and ensure that each bottle pallet 2 is correctly engaged in the first groove 45.

[0077] It should be noted that multiple sensors 46 are set one-to-one with multiple conveyor belts 56, and in the height direction, the sensor 46 is higher than the corresponding conveyor belt 56, so as to detect whether the bottle tray on the conveyor belt 56 is installed in place, and avoid the conveyor belt 56 blocking the detection.

[0078] Based on the above embodiments, as a preferred option, please refer to... Figure 6 The top of the third frame 51 is provided with multiple limiting plates 510 at transverse intervals. The multiple limiting plates 510 are all arranged longitudinally, and a conveyor belt 56 of the conveyor belt assembly is arranged in the interval between every two limiting plates 510. That is to say, each conveyor belt 56 is provided with limiting plates 510 extending longitudinally on both sides of the transverse direction. This can restrict the longitudinal movement of the conveyor belt 56, guide the bottle tray to move longitudinally, and also block the bottle tray to avoid the risk of excessive displacement or even falling off.

[0079] Considering the specific configuration of the bottle tray 2, and based on the above embodiment, as a preferred option, please refer to... Figure 7 The bottle tray 2 has multiple sets of slots spaced longitudinally to secure bottles of various sizes.

[0080] It should be noted that each set of slots includes at least one slot, and the inner diameter of the slots in different sets can be set differently, allowing multiple sets of slots to accommodate and secure bottles of various sizes. For example, the multiple sets of slots can be divided into a first set for securing powder vials 21, a second set for securing enzyme vials 22, a third set for securing TSB vials 23, a fourth set for securing peptone vials 24, and a fifth set for securing ethanol vials 25, etc. Furthermore, when installing the bottle, the bottom of the bottle is inserted into the corresponding slot, allowing the bottle to be mounted on the bottle tray 2 without tipping over during transport. This installation method is convenient and reliable.

[0081] In summary, the specific usage process of the automatic vibration device for bottled products provided in this application is as follows:

[0082] 1. Initially, the height of the third frame 51 can be adjusted by the lifting driver 311 so that the subsequent bottle trays 2 are flush with the first groove 45.

[0083] 2. When the bottle needs to be shaken to dissolve after the powder liquid has been added, multiple bottle trays 2 are placed on multiple conveyor belts 56. The shaft driver (servo motor 2 512 and reducer 2 513) is started to drive the multiple conveyor belts 56 to rotate in the forward direction. The multiple bottle trays 2 move towards the first clamping plate 44 in sync. One side of the multiple bottle trays 2 is inserted into the first groove 45 of the first clamping plate 44. At this time, multiple sensors 46 transmit the installation signal to the control component.

[0084] 3. Start the lifting driver 49. The output shaft of the lifting driver 49 moves up a preset stroke (that is, moves up to the highest stroke position). At this time, the second groove 48 is directly opposite the first groove 45. Start the clamping driver 410. The output shaft of the clamping driver 410 moves horizontally by a preset stroke to push the second clamping plate 47. The other side of the multiple bottle trays 2 is inserted into the second groove 48 of the second clamping plate 47, so that the multiple bottle trays 2 are clamped between the two clamping plates.

[0085] 4. Start the four lifting drives 311. The output shaft of the lifting drive 311 moves down a preset stroke to drive the third frame 51 and the multiple conveyor belts 56 on it to move down. At this time, multiple bottle trays 2 are suspended on the second frame 41.

[0086] 5. Start the crankshaft drive (servo motor 36 and reducer 37). The two crankshafts 32 drive the connecting rods 42 at their respective ends to rotate, thereby shaking the second frame 41 and vibrating the multiple bottle trays 2, thus vibrating the bottles to fully dissolve the powder inside. After a period of time, stop the crankshaft drive to complete the shaking and dissolving process.

[0087] 6. Start the four lifting drivers 311, move the output shafts of the four lifting drivers 311 upward to reset, so as to drive the third frame 51 upward to reset, and the multiple bottle trays 2 fall onto the multiple conveyor belts 56.

[0088] 7. Activate the clamping drive 410 to reset it, and then activate the lifting drive 49 to reset it, in order to release the multiple bottle trays 2.

[0089] 8. Start the shaft drive and control it to reverse, driving multiple conveyor belts 56 to run in the opposite direction, and multiple bottle trays 2 to move away from the first clamping plate 44 in a synchronized manner, so as to output to the next process position.

[0090] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on the differences from other embodiments. The same or similar parts between the various embodiments can be referred to each other.

[0091] The automatic vibration device for bottled products provided by this utility model has been described in detail above. Specific examples have been used to illustrate the principle and implementation of this utility model. The descriptions of the embodiments above are only for the purpose of helping to understand the method and core idea of ​​this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made to this utility model without departing from the principle of this utility model, and these improvements and modifications also fall within the protection scope of the claims of this utility model.

Claims

1. An automatic vibration device for bottled products, characterized in that, include: Bottle tray (2), used to hold bottles; The swaying mechanism (3) includes a first frame (31) and two crankshafts (32) disposed thereon, a crankshaft drive assembly, and a lifting drive assembly. The crankshaft drive assembly connects the two crankshafts (32) spaced longitudinally to drive them to rotate around their own axis. The locking mechanism (4) includes a second frame (41) located above the first frame (31). The second frame (41) is symmetrically provided with two pairs of connecting rods (42) on both sides of the transverse direction. The two pairs of connecting rods (42) are respectively hinged to the two crankshafts (32). The second frame (41) is provided with a first locking component that is adapted to engage with the bottle tray (2) on one side of the longitudinal direction. A conveyor belt mechanism (5) is located above the second frame (41) for conveying the bottle tray (2) longitudinally. The conveyor belt mechanism (5) is provided on the drive part of the lifting drive assembly that passes through the second frame (41) so that it can move up and down. The control component is signal-connected to the crankshaft drive assembly and the lifting drive assembly.

2. The automatic vibration device for bottled products according to claim 1, characterized in that, The crankshaft drive assembly includes a first timing belt assembly, a second timing belt assembly, and a crankshaft driver that is signal-connected to the control assembly. The first timing belt assembly is driven between the two crankshafts (32). The crankshaft driver is located on the first frame (31) at the position between the two crankshafts (32) and is driven between one of the crankshafts (32) through the second timing belt assembly.

3. The automatic vibration device for bottled products according to claim 2, characterized in that, The lifting drive assembly is provided in four parts and is located at the four corners of the first frame (31). Each lifting drive assembly includes a vertical plate (312) and a lifting driver (311) that is connected to the control assembly. The lifting driver (311) is provided on the first frame (31) through the vertical plate (312) and its output shaft is vertically upward as the driving part.

4. The automatic vibration device for bottled products according to any one of claims 1 to 3, characterized in that, The locking mechanism (4) further includes a second locking assembly, which includes a second clamping plate (47), a lifting driver (49) and a clamping driver (410) that are signal-connected to the control assembly. The lifting driver (49) is located on the other side of the second frame (41) along the longitudinal direction and its output shaft is vertically connected to the clamping driver (410). The output shaft of the clamping driver (410) extends longitudinally and is vertically connected to one side of the second clamping plate (47). The second clamping plate (47) is provided with a second groove (48) extending laterally on the other side facing the first locking assembly.

5. The automatic vibration device for bottled products according to claim 4, characterized in that, The first fastening assembly includes a first clamping plate (44), and the first clamping plate (44) has a first groove (45) in the transverse direction on the side facing the second clamping plate (47).

6. The automatic vibration device for bottled products according to claim 5, characterized in that, The first clamping plate (44) is also provided with a plurality of sensors (46) that are signal connected to the control component on the side facing the second clamping plate (47). The plurality of sensors (46) are arranged laterally spaced and adjacent to the first groove (45) for corresponding detection of whether the plurality of bottle trays (2) are installed in place.

7. The automatic vibration device for bottled products according to any one of claims 1 to 3, characterized in that, The conveyor belt mechanism (5) includes a third frame (51), two rotating shafts (53) and a rotating shaft drive assembly that is connected to the control component. The third frame (51) is horizontally located above the second frame (41) and its bottom end is connected to the drive unit. The two rotating shafts (53) are located at the top ends of the third frame (51) along the longitudinal direction and are connected to each other by a conveyor belt (56) assembly. The conveyor belt (56) of the conveyor belt (56) assembly extends longitudinally and places the bottle tray (2). The rotating shaft drive assembly is located at the bottom end of the third frame (51) and is connected to one of the rotating shafts (53).

8. The automatic vibration device for bottled products according to claim 7, characterized in that, The conveyor belt (56) assemblies are provided in multiple and arranged at transverse intervals to be able to transport multiple of the bottle trays (2).

9. The automatic vibration device for bottled products according to claim 8, characterized in that, The top of the third frame (51) is provided with a plurality of limiting plates (510) spaced laterally. The plurality of limiting plates (510) are all arranged to extend longitudinally, and a conveyor belt (56) of the conveyor belt (56) assembly is provided in the interval between every two limiting plates (510).

10. The automatic vibration device for bottled products according to any one of claims 1 to 3, characterized in that, The bottle tray (2) is provided with multiple sets of slots at intervals along the longitudinal direction for securing bottles of various sizes.

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