Water-soluble fertilizer homogenizing and mixing device

Abstract

The utility model discloses a kind of water-soluble fertilizer homogenization mixing device, including support assembly, the support assembly upper portion is fixedly connected with storage component, the support assembly lower portion is fixedly connected with stirring assembly, the support assembly inner cavity is rotatably connected with knock component, the support assembly right portion is fixedly connected with discharge assembly.The utility model can realize more uniform stirring fertilizer by the stirring assembly and knock component of design, gear one carries out stirring, knock component will be knocked at the bottom of mixing shell simultaneously, and then make the inside of mixing shell produce vibration, to make vibration wave destroy bubble surface tension, make small bubble coalesce and break, simultaneously, vibration will make tank bottom undissolved particle separate from stationary layer, reenter high shear stirring zone, make dissolving time shorten, sediment residue reduce, and vibration also will make high concentration fertilizer solution layer adhered to tank wall fall off.

Description

Technical Field

[0001] This utility model relates to the technical field of water-soluble fertilizer production equipment, and in particular to a water-soluble fertilizer homogenization and mixing device. Background Technology

[0002] Water-soluble fertilizer is a multi-component fertilizer that can be completely dissolved in water. Its production process requires mixing and homogenizing different solid and liquid fertilizer raw materials.

[0003] Existing water-soluble fertilizer mixing devices suffer from insufficient uniformity during mixing, making it difficult to effectively break the surface tension of air bubbles to cause them to coalesce and rupture. Undissolved particles tend to remain in a static layer at the bottom of the tank, resulting in prolonged dissolution time and significant sediment residue. Furthermore, the high-concentration fertilizer solution layer adhering to the tank wall is difficult to remove. In addition, existing devices cannot completely empty the liquid after mixing during discharge, and fertilizer residue may crystallize and adhere to the tank wall after evaporation. There is also a risk of cross-contamination between different batches of the same formula, affecting product purity. Moreover, in hazardous environments where flammable gases may be present, the safety of some discharge methods needs to be improved. Utility Model Content

[0004] The main objective of this invention is to provide a water-soluble fertilizer homogenization and mixing device, which can effectively solve the problems mentioned above.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A water-soluble fertilizer homogenization and mixing device includes a support assembly, a storage assembly fixedly connected to the upper part of the support assembly, a stirring assembly fixedly connected to the lower part of the support assembly, a striking assembly rotatably connected to the inner cavity of the support assembly, and a discharge assembly fixedly connected to the right side of the support assembly.

[0007] Preferably, the support assembly includes a support frame, and a soundproof shell is fixedly connected to the upper middle part of the support frame.

[0008] Preferably, the storage component includes a mixing shell, the lower end of which is fixedly connected to the upper end of the soundproof shell, a discharge port fixedly connected to the front and rear of the upper end of the mixing shell, a discharge pipe fixedly connected to the lower part of the outer surface of the mixing shell, and a plurality of wedge-shaped blocks fixedly connected to the lower end of the mixing shell.

[0009] Preferably, the stirring assembly includes a motor, the upper end of which is fixedly connected to the lower end of the soundproof shell, and a gear is fixedly connected to the output end of the motor via a coupling. A stirring rod is fixedly connected to the upper end of the gear via a shaft.

[0010] Preferably, the striking component includes gear two, the lower ends of all three gear two are rotatably connected to the bottom wall of the inner cavity of the soundproof shell, the outer surfaces of the three gear two are meshed with a gear ring, the upper end of the gear ring is fixedly connected to a plurality of fixed shells, the bottom walls of the inner cavities of the plurality of fixed shells are fixedly connected to springs, and the upper ends of the plurality of springs are fixedly connected to striking blocks.

[0011] Preferably, the discharge assembly includes a fixing plate, the left end of which is fixedly connected to the right end of the support frame, an air pump is fixedly connected to the upper end of the fixing plate, and an exhaust pipe is fixedly connected to the output end of the air pump.

[0012] Preferably, the lower end of the gear is rotatably connected to the middle of the bottom wall of the inner cavity of the soundproof shell, and the lower and upper ends of the stirring rod are rotatably connected to the top and bottom walls of the inner cavity of the mixing shell.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] This application achieves more uniform mixing of fertilizer through a stirring component and a tapping component. While the gear is stirring, the tapping component taps the bottom of the mixing shell, thereby generating vibration inside the mixing shell. This vibration wave breaks the surface tension of the bubbles, causing small bubbles to coalesce and break. At the same time, the vibration causes undissolved particles at the bottom of the tank to detach from the static layer and re-enter the high-shear stirring zone, shortening the dissolution time and reducing sediment residue. Moreover, the vibration also causes the high-concentration fertilizer solution layer adhering to the tank wall to detach.

[0015] Meanwhile, during the mixing process, the stirring rod can scrape off the solid fertilizer adhering to the inner and bottom walls of the mixing shell, avoiding waste and preventing fertilizer from crystallizing on the inner wall of the mixing shell, which would make subsequent cleaning difficult.

[0016] In addition, the discharge component of this application can completely drain the liquid after mixing. The air pump inputs air so that the air pressure pushes the liquid surface evenly, thereby completely draining the high-concentration fertilizer solution and preventing crystals from adhering to the tank wall after evaporation. At the same time, the reduced residue can significantly reduce cross-contamination between different batches of the formula. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the overall structure of this utility model from another perspective;

[0019] Figure 3 This is a partial cross-sectional view of the structure of this utility model;

[0020] Figure 4 This is a partial structural cross-sectional view of the present invention from another perspective;

[0021] Figure 5 For the present utility model Figure 4 Enlarged diagram of point A in the middle.

[0022] In the diagram: 1. Support assembly; 2. Storage assembly; 3. Mixing assembly; 4. Tapping assembly; 5. Discharge assembly; 11. Support frame; 12. Soundproof shell; 21. Mixing shell; 22. Discharge port; 23. Discharge pipe; 24. Wedge block; 31. Motor; 32. Gear 1; 33. Mixing rod; 41. Gear 2; 42. Gear ring; 43. Fixing shell; 44. Spring; 45. Tapping block; 51. Fixing plate; 52. Air pump; 53. Exhaust pipe. Detailed Implementation

[0023] Example 1:

[0024] like Figure 1 As shown, this embodiment provides a water-soluble fertilizer homogenization and mixing device, including a support component 1, a storage component 2 fixedly connected to the upper part of the support component 1, a stirring component 3 fixedly connected to the lower part of the support component 1, a striking component 4 rotatably connected to the inner cavity of the support component 1, and a discharge component 5 fixedly connected to the right side of the support component 1.

[0025] In use, first add water and fertilizer to storage component 2. Then, the operator starts the stirring component 3 to stir the fertilizer. At the same time, the stirring component 3 will cause the tapping component 4 to rotate, which will cause the tapping component 4 to tap the bottom wall of storage component 2, thereby causing storage component 2 to vibrate. This causes the small bubbles generated by the stirring component 3 to rise and merge into large bubbles, and then break the large bubbles, thereby reducing the generation of bubbles and making the stirring component 3 more effective, allowing the fertilizer and water to be fully mixed.

[0026] After mixing is complete, first turn off the mixing component 3, then close the channel of the storage component 2. At this time, the operator can start the discharge component 5 to inject air into the storage component 2, thereby squeezing out the fertilizer solution and making the fertilizer solution cleaner, avoiding fertilizer solution residue in the storage component 2, which would cause fertilizer solution crystallization.

[0027] Example 2:

[0028] The only difference between this embodiment and Embodiment 1 is that, Figure 3 As shown, the support assembly 1 includes a support frame 11, and a soundproof shell 12 is fixedly connected to the middle of the upper end of the support frame 11.

[0029] For further details, please refer to [link / reference]. Figure 1 , Figure 2 and Figure 5The storage component 2 includes a mixing shell 21, the lower end of which is fixedly connected to the upper end of the soundproof shell 12. The front and rear of the upper end of the mixing shell 21 are fixedly connected to discharge ports 22. The lower part of the outer surface of the mixing shell 21 is fixedly connected to a discharge pipe 23. Several wedge-shaped blocks 24 are fixedly connected to the lower end of the mixing shell 21.

[0030] See Figure 3 and Figure 4 The stirring assembly 3 includes a motor 31, the upper end of which is fixedly connected to the lower end of the soundproof shell 12. The output end of the motor 31 is fixedly connected to a gear 32 via a coupling, and the upper end of the gear 32 is fixedly connected to a stirring rod 33 via a shaft.

[0031] The striking assembly 4 includes several gears 41 (e.g., three gears 41). The lower end of each gear 41 is rotatably connected to the bottom wall of the inner cavity of the soundproof shell 12, and the outer surface of each gear 41 is meshed with a gear ring 42. Several fixed shells 43 are fixedly connected to the upper end of the gear ring 42. Springs 44 are fixedly connected to the bottom wall of the inner cavity of each of the fixed shells 43, and striking blocks 45 are fixedly connected to the upper ends of each of the springs 44. At the same time, the outer surface of each gear 41 meshes with the outer surface of gear 32, and the lower end of the gear ring 42 is rotatably connected to the bottom wall of the inner cavity of the soundproof shell 12.

[0032] The lower end of gear 32 is rotatably connected to the middle of the bottom wall of the inner cavity of the soundproof shell 12, and the lower and upper ends of stirring rod 33 are rotatably connected to the top and bottom walls of the inner cavity of mixing shell 21.

[0033] In use, water and fertilizer are first added to the mixing shell 21 through the discharge port 22. Then, the operator starts the motor 31 to drive the gear 32 and the stirring rod 33 to rotate, so that the stirring rod 33 stirs the fertilizer. At the same time, the gear 32 causes the gear 41, the gear ring 42, the fixed shell 43, the spring 44 and the striking block 45 to rotate. When the striking block 45 rotates to the wedge block 24, the spring 44 will contract and the striking block 45 will slide down. When the striking block 45 leaves the wedge block 24, the spring 44 will stretch and the striking block 45 will slide up and strike the bottom wall of the mixing shell 21, thereby causing the mixing shell 21 to vibrate. This causes the stirring rod 33 to stir, causing the small bubbles to rise, merge into large bubbles, and then break the large bubbles, thereby reducing the generation of bubbles and making the stirring rod 33 more effective in stirring, so that the fertilizer and water are fully mixed.

[0034] Meanwhile, during the stirring process of the stirring rod 33, due to the special design of the stirring rod 33, the stirring rod 33 will scrape the inner wall and bottom wall of the mixing shell 21, thereby preventing fertilizer solids from adhering to the inner wall and bottom wall of the mixing shell 21, which would lead to poor fertilizer-liquid fusion effect. It also prevents subsequent solid crystals from adhering to the mixing shell 21, making it more troublesome to clean the mixing shell 21.

[0035] Example 3:

[0036] The only difference between this embodiment and Embodiment 1 or 2 is that, Figure 4 As shown, the discharge assembly 5 includes a fixing plate 51, the left end of the fixing plate 51 is fixedly connected to the right end of the support frame 11, the upper end of the fixing plate 51 is fixedly connected to an air pump 52, and the output end of the air pump 52 is fixedly connected to an exhaust pipe 53.

[0037] After mixing is complete, first turn off the motor 31, then close the discharge port 22. At this time, the operator can start the air pump 52 to inject air into the mixing shell 21, which in turn forces the fertilizer solution out of the discharge pipe 23, making the fertilizer solution cleaner and preventing fertilizer solution residue in the mixing shell 21 from crystallizing, which would make subsequent cleaning of the mixing shell 21 more troublesome.

[0038] In summary, the working principle of this utility model is as follows:

[0039] First, water and fertilizer are added to the mixing shell 21 through the discharge port 22. Then, the operator starts the motor 31 to drive the gear 32 and the stirring rod 33 to rotate, so that the stirring rod 33 stirs the fertilizer. At the same time, the gear 32 causes the gear 41, the gear ring 42, the fixed shell 43, the spring 44, and the striking block 45 to rotate. When the striking block 45 rotates to the wedge block 24, the spring 44 will contract and the striking block 45 will slide down. When the striking block 45 leaves the wedge block 24, the spring 44 will stretch and the striking block 45 will slide up, so that the striking block 45 will strike the bottom wall of the mixing shell 21, thereby causing the mixing shell 21 to vibrate. This causes the stirring rod 33 to stir, causing the small bubbles generated to rise, merge into large bubbles, and then break the large bubbles, thereby reducing the generation of bubbles and making the stirring rod 33 more effective in stirring, so that the fertilizer and water are fully mixed.

[0040] Meanwhile, during the stirring process of the stirring rod 33, due to the special design of the stirring rod 33, the stirring rod 33 will scrape the inner wall and bottom wall of the mixing shell 21, thereby preventing fertilizer solids from adhering to the inner wall and bottom wall of the mixing shell 21, which would lead to poor fertilizer-liquid fusion effect. It also prevents subsequent solid crystals from adhering to the mixing shell 21, making it more troublesome to clean the mixing shell 21.

[0041] After mixing is complete, the operator first turns off the motor 31, then closes the discharge port 22. At this time, the operator can start the air pump 52 to inject air into the mixing shell 21, which in turn forces the fertilizer solution out of the discharge pipe 23, making the fertilizer solution cleaner and preventing fertilizer solution from remaining in the mixing shell 21 and causing fertilizer solution crystallization.

[0042] It should be noted that the specific installation method, circuit connection method, and control method of the motor 31 and other components used in this utility model are all conventional designs, and will not be described in detail here.

[0043] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A water-soluble fertilizer homogenization and mixing device, comprising a support assembly (1), characterized in that: The upper part of the support component (1) is fixedly connected to a storage component (2), the lower part of the support component (1) is fixedly connected to a stirring component (3), the inner cavity of the support component (1) is rotatably connected to a striking component (4), and the right side of the support component (1) is fixedly connected to a discharge component (5).

2. The water-soluble fertilizer homogenization and mixing device according to claim 1, characterized in that: The support assembly (1) includes a support frame (11), and a soundproof shell (12) is fixedly connected to the middle of the upper end of the support frame (11).

3. The water-soluble fertilizer homogenization and mixing device according to claim 2, characterized in that: The storage component (2) includes a mixing shell (21), the lower end of which is fixedly connected to the upper end of the soundproof shell (12), and the front and rear parts of the upper end of the mixing shell (21) are fixedly connected to a discharge port (22), and the lower part of the outer surface of the mixing shell (21) is fixedly connected to a discharge pipe (23).

4. The water-soluble fertilizer homogenization and mixing device according to claim 3, characterized in that: The lower end of the hybrid shell (21) is fixedly connected with several wedge-shaped blocks (24).

5. The water-soluble fertilizer homogenization and mixing device according to claim 3, characterized in that: The stirring assembly (3) includes a motor (31), the upper end of which is fixedly connected to the lower end of the soundproof shell (12), and the output end of the motor (31) is fixedly connected to a gear (32) via a coupling. The upper end of the gear (32) is fixedly connected to a stirring rod (33) via a shaft.

6. The water-soluble fertilizer homogenization and mixing device according to claim 5, characterized in that: The striking component (4) includes a second gear (41), the lower end of which is rotatably connected to the bottom wall of the inner cavity of the soundproof shell (12), and a gear ring (42) meshes with the outer surface of the second gear (41). A fixed shell (43) is fixedly connected to the upper end of the gear ring (42), and a spring (44) is fixedly connected to the bottom wall of the inner cavity of the fixed shell (43). A striking block (45) is fixedly connected to the upper end of each spring (44).

7. The water-soluble fertilizer homogenization and mixing device according to claim 2, characterized in that: The discharge assembly (5) includes a fixing plate (51), the left end of the fixing plate (51) is fixedly connected to the right end of the support frame (11), the upper end of the fixing plate (51) is fixedly connected to an air pump (52), and the output end of the air pump (52) is fixedly connected to an exhaust pipe (53).

8. The water-soluble fertilizer homogenization and mixing device according to claim 5, characterized in that: The lower end of the gear (32) is rotatably connected to the middle of the bottom wall of the inner cavity of the soundproof shell (12), and the lower and upper ends of the stirring rod (33) are rotatably connected to the top and bottom walls of the inner cavity of the mixing shell (21).

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