An integrated mobile pulping station

Abstract

The utility model discloses an integrated mobile pulping station relates to pulping station technical field. Including: a plurality of assembly hoisting spare, for according to preparation scale in any position through mutual splicing assembly to complete the load -carrying framework establishment of pulping station, in the load -carrying framework inside is provided with electric control platform, mud pump, secondary stirring bucket and high -speed eddy current pulping machine in proper order, mud pump, secondary stirring bucket and high -speed eddy current pulping machine are linked in proper order, and the raw material from high -speed eddy current pulping machine is pumped to secondary stirring bucket in transmission, and the mud in secondary stirring bucket is discharged through mud pump. The utility model discloses through modularization design has realized quick dismounting and flexible deployment, can adjust pulping scale according to different engineering demand, in addition adopts intelligent control system, has realized the whole process automation management from raw material conveying, pulping to discharge, has guaranteed work efficiency.

Description

Technical Field

[0001] This utility model relates to the field of pulping station technology, specifically an integrated mobile pulping station. Background Technology

[0002] A pulping station is a specialized piece of equipment used to mix solid materials with water to make slurry. It is widely used in construction, mining, chemical and other fields. Traditional pulping equipment often has problems such as large footprint, inconvenience of movement and low degree of automation, which makes it difficult to meet the flexible needs of modern engineering construction. Therefore, an integrated mobile pulping station is needed.

[0003] A search revealed that Chinese utility model patent application with publication number "CN212736509U" proposes "an integrated mobile pulping station". By adopting a frame structure, the internal structure is fixed and partitioned through the frame, and unified control is achieved through a control console inside the control room. Compared with traditional independent operation, the integrated structure only requires one person to control the entire process from mixing to pulp storage. All equipment can be easily controlled through the control console, and the equipment is clearly partitioned, which is convenient for management and maintenance.

[0004] However, in actual use, the aforementioned disclosed devices and similar existing devices suffer from problems such as bulky structure, inconvenient transportation, and complex assembly in field applications. Furthermore, they generally lack modular design and intelligent control methods, making it difficult to quickly adjust the pulping scale or achieve automated operation according to different engineering needs. Utility Model Content

[0005] The purpose of this invention is to provide an integrated mobile pulping station to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: including:

[0007] include:

[0008] Several assembly and hoisting components are used to complete the load-bearing frame of the pulping station by splicing and assembling them at any position according to the production scale;

[0009] Inside the supporting frame, there are sequentially arranged a material storage silo, a water tank, an electrical control platform, a mud pump, a secondary mixing tank, a high-speed vortex pulping machine, and a pumping machine. The mud pump, the secondary mixing tank, and the high-speed vortex pulping machine are connected in sequence. A horizontal screw conveyor is installed in the middle of the supporting frame.

[0010] The water tank is pumped to the high-speed vortex pulping machine. The powder in the storage bin is conveyed to the high-speed vortex pulping machine by a horizontal screw conveyor. The slurry in the high-speed vortex pulping machine is pumped into the secondary mixing tank for temporary storage. When grouting is required, the slurry is pressurized and delivered to the grouting position by a mud pump.

[0011] Furthermore, a stable base is laid at the bottom of the interior of the supporting frame, the stable base is adapted to the supporting frame, and the discharge end of the horizontal screw conveyor is connected to the high-speed vortex pulping machine.

[0012] Furthermore, a storage bin is installed on the top of the supporting frame, and the discharge port of the storage bin is connected to the inlet of the horizontal screw conveyor.

[0013] Furthermore, the storage bins are provided in multiple locations, each used to store different types of powder. The horizontal screw conveyor has multiple inlets, evenly distributed along its own axial direction. The storage bins carry different types of powder into the high-speed vortex pulping machine via the horizontal screw conveyor.

[0014] Furthermore, the electrical control platform is electrically connected to the horizontal screw conveyor, water pump, high-speed vortex slurry mixer, secondary mixing tank, and mud pump.

[0015] Furthermore, when the mud pump discharges mud, the electrical control platform sequentially controls the start-up and shutdown sequence of the high-speed vortex slurry mixer, the secondary mixing tank, and the mud pump.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] This integrated mobile pulping station features a modular design that enables rapid assembly and disassembly and flexible deployment. The pulping scale can be adjusted according to different project needs. In addition, it adopts an intelligent control system to achieve fully automated management of the entire process from raw material transportation and pulping to discharge, which significantly improves work efficiency. Attached Figure Description

[0018] Figure 1 This is an isometric drawing of the present invention;

[0019] Figure 2 This is a front sectional view of the present invention;

[0020] Figure 3 This is a structural diagram of the slurry processing method of this utility model.

[0021] In the diagram: 1. Assembly and hoisting components; 2. Storage silo; 3. High-speed vortex pulping machine; 4. Secondary mixing tank; 5. Slurry pump; 6. Electrical control platform; 7. Horizontal screw conveyor; 8. Stable base; 9. Pumping machine. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Before understanding the technical solution proposed in this application, it is important to understand that the integrated mobile pulping station proposed in this application is mainly designed for working conditions with limited space or frequent site changes. In the actual preparation process, it is necessary to accurately measure multiple specifications of raw materials according to a preset ratio, specifically as follows: Figures 1-3 As shown, the integrated mobile pulping station proposed in this application includes:

[0024] Several assembly and hoisting components 1 are modularly designed and can be assembled at any position according to the production scale to complete the load-bearing frame of the pulping station. It should be noted that inside the load-bearing frame, there are a storage silo 2, a water tank, an electrical control platform 6, a mud pump 5, a secondary mixing tank 4, and a high-speed vortex pulping machine 3.

[0025] It is worth noting that, in actual operation, the modularity of the assembly and hoisting component 1 in the proposed technical solution not only facilitates transportation and installation, but also allows for flexible adjustment of the frame size according to on-site requirements. In addition, the capacity of the water tank can be customized according to the scale of pulping to meet the water demand under different working conditions. When the horizontal screw conveyor 7 is running, its speed and conveying capacity can be adjusted through the electronic control platform 6, thereby achieving precise control of the powder ratio.

[0026] It should also be noted that in this application, the mud pump 5 is connected to the bottom of the secondary mixing tank 4, and the secondary mixing tank 4 is connected to the overflow port of the high-speed vortex pulping machine 3.

[0027] It is worth noting that, in this application, the raw materials from the high-speed vortex pulper 3 are transferred to the secondary mixing tank 4 for mixing after being pumped by the pump 9. The slurry in the secondary mixing tank 4 is discharged by the slurry pump 5. In addition, it should be noted that, in this application, a horizontal screw conveyor 7 is installed in the middle of the supporting frame.

[0028] Finally, it should be added that in this application, the water tank is pumped to the high-speed vortex pulper 3 by a water pump, and the powder in the storage bin 2 is conveyed to the feed port of the high-speed vortex pulper 3 by a horizontal screw conveyor 7. After passing through the high-speed vortex pulper 3, the powder enters the secondary mixing tank 4 for temporary storage. It should also be added that during the grouting operation, the secondary mixing tank 4 is pumped to the grouting position by a mud pump 5.

[0029] As a preferred embodiment, in this embodiment, a stable base 8 is laid at the bottom inside the support frame, the stable base 8 is connected to the support frame, and 6 sets of hydraulic leveling legs are configured at its bottom. The discharge end of the horizontal screw conveyor 7 is connected to the high-speed vortex pulper 3. A storage bin 2 is installed on the top of the support frame, and the discharge port of the storage bin 2 is connected to the inlet of the horizontal screw conveyor 7.

[0030] It is worth noting that in this implementation scheme, the storage silos 2 are set up in multiple or single configurations depending on the scenario. When processing composite cementitious materials, multiple storage silos 2 are used to store cement, fly ash and admixtures respectively. When processing a single material, a single storage silo 2 is configured.

[0031] Specifically, when there are multiple storage bins 2, there are multiple feed inlets of the horizontal screw conveyor 7, which are evenly distributed along the axis of the horizontal screw conveyor 7. The storage bins 2 complete the feeding of different types of powder into the high-speed vortex pulping machine 3 through the horizontal screw conveyor 7.

[0032] As a preferred embodiment, in this embodiment, the electrical control platform 6 is electrically connected to the horizontal screw conveyor 7, the water pump, the high-speed vortex pulper 3, the secondary mixing tank 4, and the mud pump 5.

[0033] Finally, it should be noted that when the mud pump 5 discharges mud, the electrical control platform 6 first starts the drive motor of the high-speed vortex pulper 3 to the rated speed, then activates the secondary mixing tank 4, and then starts the mud pump 5 after a delay. When stopping, the reverse sequence is executed to ensure that there is no material residue in the pipeline.

[0034] To extend the equipment's service life, all parts in contact with materials are made of corrosion-resistant and wear-resistant materials. The discharge port of storage silo 2 is designed with an anti-clogging device to prevent conveying interruptions due to powder agglomeration. The electrical control platform 6 also has a fault self-diagnosis function, which can issue alarms and provide preliminary solutions when equipment malfunctions, thereby reducing downtime and improving overall work efficiency.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended embodiments and their equivalents.

Claims

1. An integrated mobile pulping station, characterized in that, include: Several assembly and hoisting components (1) are used to complete the load-bearing frame of the pulping station by splicing and assembling them at any position according to the preparation scale; Inside the support frame, there are a storage bin (2), a water tank, an electrical control platform (6), a mud pump (5), a secondary mixing tank (4), a high-speed vortex pulping machine (3), and a pump (9) arranged in sequence. The mud pump (5), the secondary mixing tank (4), and the high-speed vortex pulping machine (3) are connected in sequence. A horizontal screw conveyor (7) is installed in the middle of the support frame. Water is pumped from the water tank to the high-speed vortex pulper (3). Powder in the storage bin (2) is pumped to the high-speed vortex pulper (3) by the horizontal screw conveyor (7). Slurry in the high-speed vortex pulper (3) is pumped into the secondary mixing tank (4) for temporary storage by the pump (9). When grouting is required, the slurry is pressurized and transported to the grouting position by the mud pump (5).

2. The integrated mobile pulping station according to claim 1, characterized in that: A stable base (8) is laid at the bottom inside the bearing frame. The stable base (8) is adapted to the bearing frame. The discharge end of the horizontal screw conveyor (7) is connected to the high-speed vortex pulper (3).

3. The integrated mobile pulping station according to claim 1, characterized in that: The top of the supporting frame is equipped with a storage bin (2), and the discharge port of the storage bin (2) is connected to the inlet of the horizontal screw conveyor (7).

4. The integrated mobile pulping station according to claim 1, characterized in that: The electrical control platform (6) is electrically connected to the horizontal screw conveyor (7), water pump, high-speed vortex pulper (3), secondary mixing tank (4), and mud pump (5).

5. The integrated mobile pulping station according to claim 1, characterized in that: When the mud pump (5) discharges mud, the electrical control platform (6) controls the start-up and shutdown sequence of the high-speed vortex pulper (3), the secondary mixing tank (4) and the mud pump (5) in sequence.

Images