Corn cob comprehensive utilization processing equipment
Patent Information
- Application Number
- CN202522035444.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-22
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-22
AI Technical Summary
[0004]上述在进行进行制作时,由于玉米芯的成熟度不同,干燥度也不同,在粉碎时经常会出现大量玉米芯颗粒较大的情况出现,导致后续粉末状的玉米芯需要二次筛分,再次进行粉碎,增加操作步骤降低生产效率,同时现有的装置通常是粉碎后再转移进行配比混合,不仅需要转运,同时在混合时还要进行充分搅拌才能完成玉米芯的充分处理,使用十分不便
1、本申请通过控制外研磨筒和内研磨筒的间距来控制研磨后的玉米芯颗粒大小,启动第一伺服电机带动转盘和内研磨筒进行转动,对从下料管顶部投入的玉米芯块进行研磨,多个研磨块和研磨槽,对外研磨筒和内研磨筒中部的玉米芯进行研磨,研磨后的粉末从下方落下,从而达到可以充分进行粉碎,粉碎的成品即为粉末状不会出现大颗粒玉米芯,且可以根据需要调节研磨后成品大小的效果。
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Figure CN224656612U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of corn cob processing technology, specifically to a corn cob comprehensive utilization and processing equipment. Background Technology
[0002] Corn cobs, as agricultural waste, can be transformed into high-quality feed through scientific treatment. Common methods include traditional processing and microbial fermentation. Among them, fermentation technology is widely promoted due to its high efficiency and low cost. There are various processing methods, including crushing and cooking, roasting and crushing, and microbial fermentation technology. Among them, microbial fermentation technology is the most widely used.
[0003] This method uses compound microorganisms to degrade crude fiber, increase the content of amino acids and proteins, and produce vitamins and digestive enzymes, thereby enhancing the disease resistance of livestock and reducing feed costs by about 15%. The processing steps are as follows: first, crush the corn cobs into powder to remove impurities. The finer the powder, the better for fermentation. Then, mix the powder according to the following ratio: for example, add 1 kg of bacterial solution to 200 kg of corn cobs. Finally, ferment the mixture.
[0004] During the production process, due to the varying maturity and dryness of the corn cobs, a large number of large corn cob particles often appear during crushing. This necessitates a second screening and further crushing of the powdered corn cobs, increasing the number of steps and reducing production efficiency. Furthermore, existing equipment typically involves crushing the corn cobs and then transferring them for mixing, which requires not only transportation but also thorough stirring during mixing to ensure complete processing of the corn cobs, making it very inconvenient to use. Utility Model Content
[0005] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a corn cob comprehensive utilization and processing equipment, which can effectively solve the problems mentioned in the background technology.
[0006] To achieve the above objectives, this utility model provides the following technical solution: This utility model provides a corn cob comprehensive utilization and processing device, including two support legs. A support frame is fixed to the top of the two support legs. A second servo motor is fixed to the middle of the top of the support frame. A threaded rod is fixed to the power output end of the second servo motor. A lifting rod is threaded through the outer wall of the threaded rod. An outer grinding cylinder is fixed to the bottom of the lifting rod. A second support rod is fixed to the bottom of the support frame. A third support rod is fixed to the middle of the second support rod. A first servo motor is fixed to the top of the third support rod. A turntable is fixed to the power output end of the first servo motor. An inner grinding cylinder is fixed to the outer wall of the turntable. Feed pipes are fixed to both sides of the top of the outer wall of the outer grinding cylinder.
[0007] Furthermore, the support frame is U-shaped, and sleeve rods are fixed to the middle of both sides of the outer wall of the outer grinding cylinder. The two sleeve rods are respectively connected to the middle of both sides of the support frame.
[0008] Furthermore, the outer grinding cylinder is located on the outer wall of the inner grinding cylinder. Both the outer grinding cylinder and the inner grinding cylinder are hollow frustum-shaped. The central axis of the outer grinding cylinder and the central bearing of the inner grinding cylinder are collinear. The lower part of the middle of the outer grinding cylinder is parallel to the outer wall of the inner grinding cylinder, and the upper part of the middle of the outer grinding cylinder is inclined to the outer wall of the inner grinding cylinder.
[0009] Furthermore, the outer wall of the inner grinding cylinder is provided with grinding grooves, and there are multiple grinding grooves arranged in a circumferentially equidistant manner. Grinding blocks are fixed on the inner wall of the outer grinding cylinder, and the grinding blocks are arranged in a filling equidistant manner.
[0010] Furthermore, a first support rod is fixed to the top of each of the two support legs, and a medicine tank is placed inside each of the two first support rods. An inlet pipe is connected through the top of each of the two medicine tanks, and a conduit is connected through and sealed to one side of each of the two medicine tanks.
[0011] Furthermore, the bottom of the second support rod is fixed with an annular tube and a guide ring. The annular tube is located above the top of the outer wall of the guide ring. The inner wall of the annular tube is provided with high-pressure spray holes, which are arranged in a circumferentially equidistant pattern. The top two ends of the annular tube are respectively connected to the bottom ends of the two guide tubes through and sealed.
[0012] Furthermore, a collection box is movably connected to the middle of the two support legs, and a handle is fixed to the middle of one side of the collection box. The collection box is located directly below the bottom of the guide ring.
[0013] The technical solution provided by this utility model has the following advantages compared with the known prior art: 1. This application controls the size of the corn cob particles after grinding by controlling the distance between the outer grinding cylinder and the inner grinding cylinder. The first servo motor is started to drive the turntable and the inner grinding cylinder to rotate, grinding the corn cob blocks fed from the top of the feed pipe. Multiple grinding blocks and grinding grooves grind the corn cobs in the middle of the outer grinding cylinder and the inner grinding cylinder. The ground powder falls from below, thereby achieving the effect of thorough crushing. The crushed product is in powder form and there will be no large corn cob particles. The size of the finished product after grinding can be adjusted as needed.
[0014] 2. This application uses multiple high-pressure nozzles to spray the liquid medicine inside the annular tube. The ground corn cob powder can fall from the annular tube and the guide ring and be fully mixed with the liquid medicine sprayed by the high-pressure nozzles. The collection box collects the ground and mixed corn cob powder, thereby achieving the effect of direct proportioning and mixing after crushing, resulting in more uniform mixing and eliminating the need for secondary transfer. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the support frame and outer grinding cylinder of this utility model; Figure 3 This is a schematic diagram of the cross-sectional structure of the outer grinding cylinder and the inner grinding cylinder of this utility model; Figure 4 This is a schematic diagram of the structure of the inner grinding cylinder of this utility model; Figure 5 This is a schematic diagram of the annular tube structure of this utility model.
[0017] The labels in the diagram represent: 1. Support leg; 2. Support frame; 3. Collection box; 4. Handle; 5. First support rod; 6. Second support rod; 7. Third support rod; 8. First servo motor; 9. Turntable; 10. Second servo motor; 11. Threaded rod; 12. Lifting rod; 13. Outer grinding cylinder; 14. Sleeve rod; 15. Guide ring; 16. Liquid tank; 161. Liquid inlet pipe; 17. Guide tube; 18. Annular pipe; 19. High-pressure nozzle; 20. Inner grinding cylinder; 21. Grinding tank; 22. Discharge pipe. Detailed Implementation
[0018] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0019] The following is in conjunction with the appendix Figures 1-5 This application will be described in further detail.
[0020] This application discloses a corn cob comprehensive utilization processing device, including support legs 1, two support legs 1, a support frame 2 fixed to the top of the two support legs 1, a second servo motor 10 fixed to the middle of the top of the support frame 2, a threaded rod 11 fixed to the power output end of the second servo motor 10, a lifting rod 12 threaded through the outer wall of the threaded rod 11, an outer grinding cylinder 13 fixed to the bottom of the lifting rod 12, a second support rod 6 fixed to the bottom of the support frame 2, a third support rod 7 fixed to the middle of the second support rod 6, a first servo motor 8 fixed to the top of the third support rod 7, a turntable 9 fixed to the power output end of the first servo motor 8, an inner grinding cylinder 20 fixed to the outer wall of the turntable 9, and feeding pipes 22 fixed to both sides of the top of the outer wall of the outer grinding cylinder 13.
[0021] Reference Appendix Figure 1 and 2 The support frame 2 is U-shaped. The outer grinding cylinder 13 has two sleeve rods 14 fixed in the middle of both sides of its outer wall. The two sleeve rods 14 are respectively connected to the middle of both sides of the support frame 2. The sleeve rods 14 slide up and down on the outer wall of the support frame 2. The second servo motor 10 drives the threaded rod 11 to rotate, which in turn drives the lifting rod 12 and the outer grinding cylinder 13 to move up and down in the middle of the support frame 2, thereby adjusting the distance between the outer grinding cylinder 13 and the inner grinding cylinder 20.
[0022] Reference Appendix Figure 3 The outer grinding cylinder 13 is located on the outer wall of the inner grinding cylinder 20. Both the outer grinding cylinder 13 and the inner grinding cylinder 20 are hollow frustum-shaped. The central axis of the outer grinding cylinder 13 and the central bearing of the inner grinding cylinder 20 are collinear. The lower middle part of the outer grinding cylinder 13 is parallel to the outer wall of the inner grinding cylinder 20, and the upper middle part of the outer grinding cylinder 13 is inclined to the outer wall of the inner grinding cylinder 20. The first servo motor 8 drives the turntable 9 and the inner grinding cylinder 13 to rotate, grinding the corn cob blocks fed from the top of the feed pipe 22. The size of the ground corn cob particles is controlled by controlling the distance between the outer grinding cylinder 13 and the inner grinding cylinder 20.
[0023] Reference Appendix Figure 4 The inner grinding cylinder 20 has a grinding groove 21 on its outer wall. Multiple grinding grooves 21 are arranged in a circumferentially equidistant manner. Grinding blocks are fixed on the inner wall of the outer grinding cylinder 13. The grinding blocks are arranged in a filling equidistant manner. When the inner grinding cylinder 20 rotates, the multiple grinding blocks and grinding grooves 21 grind the corn cob in the middle of the outer grinding cylinder 13 and the inner grinding cylinder 20.
[0024] Reference Appendix Figure 1 and 5The top of each of the two support legs 1 is fixed with a first support rod 5. Each of the two first support rods 5 contains a medicine tank 16. The top of each medicine tank 16 is connected to an inlet pipe 161. Each of the two medicine tanks 16 is connected to a conduit 17 through a sealed conduit 17. The prepared medicine is injected into the medicine tank 16 through the inlet pipe 161, and then the medicine inside the medicine tank 16 is extracted and discharged through the conduit 17 by a water pump.
[0025] Reference Appendix Figure 5 The second support rod 6 has an annular tube 18 and a guide ring 15 fixed at its bottom. The annular tube 18 is located above the top of the outer wall of the guide ring 15. The inner wall of the annular tube 18 has high-pressure spray holes 19, which are arranged in a circumferentially equidistant pattern. The top two ends of the annular tube 18 are respectively connected to the bottom ends of two conduits 17 through a sealing connection. The medicine liquid inside the medicine tank 16 is introduced into the annular tube 18 through the conduits 17. The multiple high-pressure spray holes 19 spray out the medicine liquid inside the annular tube 18. The outer diameter of the annular tube 18 is the same as that of the outer grinding cylinder 13, and the outer diameter of the guide ring 15 is the same as that of the inner grinding cylinder 20. This allows the ground corn cob powder to fall from the annular tube 18 and the guide ring 15 and be fully mixed with the medicine liquid sprayed out by the high-pressure spray holes 19.
[0026] Reference Appendix Figure 1 The two support legs 1 are movably connected to the middle of the collection box 3. The middle of one side of the collection box 3 is fixed with a handle 4. The collection box 3 is located directly below the bottom of the guide ring 15. The corn cob powder that has been ground and mixed with the medicine is collected through the collection box 3. After it is full, pull out the handle 4 to take it out for final fermentation.
[0027] The workflow of this utility model is as follows: First, the washed corn cobs are introduced through the feed pipe 22. The position of the outer grinding cylinder 13 is adjusted according to the required size of the corn cob particles to be ground. The second servo motor 10 drives the threaded rod 11 to rotate, which in turn drives the lifting rod 12 and the outer grinding cylinder 13 to move up and down in the middle of the support frame 2, thereby adjusting the distance between the outer grinding cylinder 13 and the inner grinding cylinder 20. The size of the ground corn cob particles is controlled by controlling the distance between the outer grinding cylinder 13 and the inner grinding cylinder 20. Then, the first servo motor 8 is started to drive the turntable 9 and the inner grinding cylinder 13 to rotate, grinding the corn cob blocks fed from the top of the feed pipe 22. Multiple grinding blocks and grinding grooves 21 grind the corn cobs in the middle of the outer grinding cylinder 13 and the inner grinding cylinder 20. The ground powder falls from below. The prepared medicine solution is injected into the medicine tank 16 through the inlet pipe 161. The medicine solution inside the medicine tank 16 is extracted by a water pump and discharged through the conduit 17. The conduit 17 guides the medicine solution inside the medicine tank 16 into the annular pipe 18. Multiple high-pressure nozzles 19 spray out the medicine solution inside the annular pipe 18. The ground corn cob powder can fall from the annular pipe 18 and the guide ring 15. It is fully mixed with the medicine solution sprayed by the high-pressure nozzles 19. The collection box 3 collects the ground and mixed corn cob powder. After the collection box is full, the handle 4 is pulled out to remove it for final fermentation.
[0028] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.
Claims
1. A corn cob comprehensive utilization and processing equipment, characterized in that: The system includes two support legs (1), with a support frame (2) fixed to the top of each support leg (1). A second servo motor (10) is fixed to the middle of the top of the support frame (2). A threaded rod (11) is fixed to the power output end of the second servo motor (10). A lifting rod (12) is threaded through the outer wall of the threaded rod (11). An outer grinding cylinder (13) is fixed to the bottom of the lifting rod (12). A second support rod (6) is fixed to the bottom of the support frame (2). A third support rod (7) is fixed to the middle of the second support rod (6). A first servo motor (8) is fixed to the top of the third support rod (7). A turntable (9) is fixed to the power output end of the first servo motor (8). An inner grinding cylinder (20) is fixed to the outer wall of the turntable (9). Feed pipes (22) are fixed to both sides of the top of the outer wall of the outer grinding cylinder (13).
2. The corn cob comprehensive utilization and processing equipment according to claim 1, characterized in that: The support frame (2) is U-shaped, and sleeve rods (14) are fixed on the middle of both sides of the outer wall of the outer grinding cylinder (13). The two sleeve rods (14) are respectively connected to the middle of both sides of the support frame (2).
3. The corn cob comprehensive utilization and processing equipment according to claim 1, characterized in that: The outer grinding cylinder (13) is located on the outer wall of the inner grinding cylinder (20). Both the outer grinding cylinder (13) and the inner grinding cylinder (20) are hollow frustum-shaped. The central axis of the outer grinding cylinder (13) and the central bearing of the inner grinding cylinder (20) are collinear. The lower part of the middle of the outer grinding cylinder (13) is parallel to the outer wall of the inner grinding cylinder (20), and the upper part of the middle of the outer grinding cylinder (13) is inclined to the outer wall of the inner grinding cylinder (20).
4. The corn cob comprehensive utilization and processing equipment according to claim 1, characterized in that: The inner grinding cylinder (20) has a grinding groove (21) on its outer wall. There are multiple grinding grooves (21) arranged in a circumferentially equidistant manner. The outer grinding cylinder (13) has a grinding block fixed on its inner wall. The grinding block is arranged in a filling equidistant manner.
5. The corn cob comprehensive utilization and processing equipment according to claim 1, characterized in that: The top of each of the two support legs (1) is fixed with a first support rod (5), and a medicine tank (16) is placed inside each of the two first support rods (5). An inlet pipe (161) is connected through the top of each of the two medicine tanks (16), and a conduit (17) is connected through and sealed on one side of each of the two medicine tanks (16).
6. The corn cob comprehensive utilization and processing equipment according to claim 5, characterized in that: The bottom of the second support rod (6) is fixed with an annular tube (18) and a guide ring (15). The annular tube (18) is located above the top of the outer wall of the guide ring (15). The inner wall of the annular tube (18) is provided with high-pressure spray holes (19). The high-pressure spray holes (19) are arranged in a circumferentially equidistant manner. The top two ends of the annular tube (18) are respectively connected to the bottom ends of the two guide tubes (17) through a sealing connection.
7. The corn cob comprehensive utilization and processing equipment according to claim 6, characterized in that: A collection box (3) is movably connected to the middle of the two support legs (1). A handle (4) is fixed to the middle of one side of the collection box (3). The collection box (3) is located directly below the bottom of the guide ring (15).