Mixing and stirring device for halogen-free flame-retardant cable material
Patent Information
- Application Number
- CN202522069164.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-26
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-26
AI Technical Summary
[0004]针对上述情况,为克服现有技术的缺陷,本实用新型提供一种无卤阻燃电缆料用混料搅拌装置,有效的解决了混料搅拌装置搅拌和剪切效率低、集成度低的问题
[0012]与现有技术相比,本实用新型的有益效果为:通过设置有搅拌机构,利用电机、转动件、刀片和刮板之间的配合,电机的输出端会带动转动杆转动,转动杆经过转动件的传动会带动转动管和传动杆向不同方向转动,转动管、传动杆会带动转动管、传动杆上的刀片向不同方向转动,向不同方向转动的刀片会对材料进行剪切和混合,相对与向相同方向转动的刀片,不同方向转动的刀片产生的剪切力更大,从而提高了材料剪切、混合的效率,且转动管、传动杆会带动转动管、传动杆上的刮板转动,刮板转动会将附着在搅拌筒内壁上的材料刮下,避免材料残留在搅拌筒内影响剪切工作,同时利用风扇和加热器之间的配合,能够同时开始或关闭剪切工作和加热工作,提高了装置的集成度。
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Figure CN224656615U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of mixing and stirring devices, specifically a mixing and stirring device for halogen-free flame-retardant cable materials. Background Technology
[0002] Mixing and stirring devices are key equipment in industrial production used to achieve uniform mixing, dispersion, or reaction of materials. Through the rotation or reciprocating motion of the stirring components, the original physical state of the materials is broken, and materials of different components, particles, or phases are fully contacted, penetrated, and fused, thereby eliminating the concentration difference, temperature difference, or composition difference between materials and forming a homogeneous mixture.
[0003] During operation, the blades rotate in the same direction, and the material easily forms a unidirectional circulation with the blades. The small difference in relative motion speed between adjacent blades leads to weakened shearing force, making it difficult to effectively break up material agglomerates or separate sticky particles. At the same time, the unidirectional stirring force is difficult to form a complex flow field, and the material tends to accumulate locally, failing to fully participate in mixing, thus reducing the overall stirring and shearing efficiency. In addition, the stirring and shearing system and the heating system lack linkage control, and cannot be turned on or off synchronously according to the material state, resulting in a fragmented operation process. This not only prolongs the production cycle but may also affect the material mixing quality due to improper parameter matching, making it difficult to meet the needs of efficient continuous production and reducing the integration of the device. Therefore, this application proposes a mixing and stirring device for halogen-free flame-retardant cable materials. Utility Model Content
[0004] In view of the above situation and to overcome the defects of the prior art, this utility model provides a mixing and stirring device for halogen-free flame-retardant cable materials, which effectively solves the problems of low mixing and shearing efficiency and low integration of the mixing and stirring device.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a mixing and stirring device for halogen-free flame-retardant cable materials, comprising a fixed cylinder and a stirring mechanism, wherein a stirring cylinder is installed inside the fixed cylinder; the stirring mechanism includes a motor installed above the fixed cylinder, a rotating rod fixedly installed at the output end of the motor, a rotating tube rotatably connected to the fixed cylinder and passing through the fixed cylinder, the rotating tube passing through the stirring cylinder and rotatably connected thereto, a transmission rod rotatably connected inside the rotating tube and rotatably connected to the fixed cylinder, the transmission rod passing through the stirring cylinder and rotatably connected thereto, rotating components capable of driving the rotating rod, transmission rod, and rotating tube to rotate synchronously are installed on the rotating rod, the transmission rod, and the rotating tube, multiple oppositely arranged blades are fixedly installed on the transmission rod and the rotating tube, and multiple oppositely arranged scrapers are fixedly installed on the transmission rod and the rotating tube, the scrapers slidingly abutting against the inner wall of the stirring cylinder.
[0006] Preferably, the bottom of the fixed cylinder is fixedly installed with multiple supports, and the upper end of the mixing cylinder is fixedly installed with a feed inlet that penetrates the mixing cylinder. The feed inlet penetrates the fixed cylinder and is fixedly connected to it.
[0007] Preferably, a discharge pipe is fixedly installed at the bottom of the mixing drum, passing through the mixing drum and fixedly connected to the fixed drum, and a valve is fixedly installed on the discharge pipe.
[0008] Preferably, the bottom of the motor is fixedly installed with multiple fixed columns that are fixedly connected to the fixed cylinder, and the rotating tube and the transmission rod are each fitted with a fan that is fixedly connected to the rotating tube and the transmission rod.
[0009] Preferably, the upper end of the fixed cylinder is fixedly installed with a through-hole that penetrates the fixed cylinder, and a connecting cylinder that is fixedly installed on the fixed cylinder opposite to the through-hole.
[0010] Preferably, a filter plate is fixedly installed on the connecting cylinder, a heater is fixedly installed inside the connecting cylinder opposite to the filter plate, and an air outlet is fixedly installed at the bottom of the fixed cylinder, penetrating the fixed cylinder.
[0011] Preferably, the rotating component includes a bevel gear fixedly connected to the rotating rod, the rotating rod passing through the bevel gear, and a driven gear fixedly connected to the transmission rod and rotating tube is sleeved on the transmission rod and rotating tube, the driven gear meshing with the bevel gear.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: By setting up a stirring mechanism, and utilizing the cooperation between the motor, rotating parts, blades, and scrapers, the output end of the motor drives the rotating rod to rotate. The rotating rod, through the transmission of the rotating parts, drives the rotating tube and transmission rod to rotate in different directions. The rotating tube and transmission rod drive the blades on the rotating tube and transmission rod to rotate in different directions. The blades rotating in different directions will shear and mix the material. Compared with blades rotating in the same direction, the blades rotating in different directions generate greater shearing force, thereby improving the efficiency of material shearing and mixing. In addition, the rotating tube and transmission rod drive the scraper on the rotating tube and transmission rod to rotate. The rotation of the scraper will scrape off the material adhering to the inner wall of the stirring drum, preventing material residue in the stirring drum from affecting the shearing work. At the same time, by utilizing the cooperation between the fan and the heater, the shearing work and the heating work can be started or stopped simultaneously, improving the integration of the device. Attached Figure Description
[0013] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0014] In the attached diagram:
[0015] Figure 1 This is a schematic diagram of the mixing and stirring device for halogen-free flame-retardant cable materials according to this utility model;
[0016] Figure 2 This is a cross-sectional view of the mixing and stirring device for halogen-free flame-retardant cable materials according to this utility model;
[0017] Figure 3 This is a side sectional view of the mixing and stirring device for halogen-free flame-retardant cable materials according to this utility model.
[0018] In the diagram: 1. Fixed cylinder; 2. Discharge pipe; 3. Support; 4. Motor; 5. Fixed column; 6. Rotating rod; 7. Bevel gear; 8. Transmission rod; 9. Driven gear; 10. Inlet; 11. Filter plate; 12. Connecting cylinder; 13. Blade; 14. Scraper; 15. Valve; 16. Air outlet; 17. Mixing cylinder; 18. Rotating pipe; 19. Fan; 20. Heater; 21. Through port. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0020] Depend on Figures 1-3 The present invention includes a fixed cylinder 1 and a stirring mechanism. A stirring cylinder 17 is installed inside the fixed cylinder 1. Multiple supports 3 are fixedly installed at the bottom of the fixed cylinder 1 to ensure the stability of the fixed cylinder 1. An inlet 10 is fixedly installed at the upper end of the stirring cylinder 17, which passes through the fixed cylinder 1 and is fixedly connected to it. A discharge pipe 2 is fixedly installed at the bottom of the stirring cylinder 17, which passes through the fixed cylinder 1 and is fixedly connected to it. A valve 15 is fixedly installed on the discharge pipe 2.
[0021] The stirring mechanism includes a motor 4 installed above the fixed cylinder 1. A rotating rod 6 is fixedly installed at the output end of the motor 4. A rotating tube 18 is rotatably connected to the fixed cylinder 1, passing through the fixed cylinder 1. The rotating tube 18 passes through the stirring cylinder 17 and is rotatably connected to it. A transmission rod 8, which is rotatably connected to the fixed cylinder 1, is rotatably connected inside the rotating tube 18. The transmission rod 8 passes through the stirring cylinder 17 and is rotatably connected to it. Rotating components capable of driving the rotating rod 6, transmission rod 8, and rotating tube 18 to rotate synchronously are installed on the rotating rod 6, transmission rod 8, and rotating tube 18. The rotating components include a bevel gear 7 fixedly connected to the rotating rod 6. The rotating rod 6 passes through the bevel gear 7. A driven gear 9 fixedly connected to the transmission rod 8 and rotating tube 18 is sleeved on the transmission rod 8 and rotating tube 18. The driven gear 9 meshes with the bevel gear 7.
[0022] Multiple blades 13 are fixedly installed on the transmission rod 8 and the rotating tube 18, and multiple scrapers 14 are fixedly installed on the transmission rod 8 and the rotating tube 18, which slide against the inner wall of the mixing drum 17. Multiple fixed columns 5 are fixedly installed at the bottom of the motor 4 and are fixedly connected to the fixed cylinder 1. The fixed columns 5 can ensure the stability of the motor 4. Fans 19 are fixedly installed on the rotating tube 18 and the transmission rod 8 and are fixedly connected to the rotating tube 18 and the transmission rod 8. A through-hole 21 is fixedly installed at the upper end of the fixed cylinder 1. A connecting cylinder 12 is fixedly installed on the fixed cylinder 1 and is opposite to the through-hole 21. A filter plate 11 is fixedly installed on the connecting cylinder 12 and is opposite to the filter plate 11. A heater 20 is fixedly installed inside the connecting cylinder 12 and is opposite to the filter plate 11. An air outlet 16 is fixedly installed at the bottom of the fixed cylinder 1.
[0023] During operation, halogen-free flame-retardant cable material (hereinafter referred to as material) is poured into the feed inlet 10. The material enters the mixing drum 17 through the feed inlet 10. The motor 4 and heater 20 are turned on. The output end of the motor 4 drives the rotating rod 6 to rotate. The rotating rod 6 drives the bevel gear 7 to rotate. The bevel gear 7 drives the two driven gears 9 connected to it to rotate in different directions. The two driven gears 9 drive the rotating tube 18 and the transmission rod 8 to rotate in different directions. The rotating tube 18 and the transmission rod 8 drive the blades 13 on the rotating tube 18 and the transmission rod 8 to rotate in different directions. The blades 13 rotating in different directions will cut and mix the material. Compared with the blades 13 rotating in the same direction, the blades 13 rotating in different directions will generate greater shearing force, thereby improving the efficiency of material cutting and mixing. In addition, the rotating tube 18 and the transmission rod 8 will drive the scraper 14 on the rotating tube 18 and the transmission rod 8 to rotate. The rotation of the scraper 14 will scrape off the material adhering to the inner wall of the mixing drum 17, avoiding material residue in the mixing drum 17 from affecting the cutting work.
[0024] Simultaneously, the rotating tube 18 and the transmission rod 8 can drive the fan 19, which is fixedly connected to the rotating tube 18 and the transmission rod 8, to rotate in opposite directions. The two fans 19 are installed in opposite directions, and the rotation of the two fans 19 can drive the air to move in one direction. The air will flow into the fixed cylinder 1 from the filter plate 11 near the heater 20. After heat exchange is completed at the heater 20 (the heater 20 can be an electric heating rod), it heats the stirring cylinder 17, thereby heating the material inside the stirring cylinder 17. Then the air will flow out from the air outlet 16 at the bottom of the fixed cylinder 1. The shearing and heating operations can be started or stopped at the same time, which improves the integration of the device.
[0025] Working principle: During operation, halogen-free flame-retardant cable material (hereinafter referred to as material) is poured into the feed inlet 10. The material will enter the mixing drum 17 through the feed inlet 10. When the motor 4 and heater 20 are turned on, the output end of the motor 4 will drive the rotating rod 6 to rotate. The rotating rod 6 will drive the bevel gear 7 to rotate. The bevel gear 7 will drive the two driven gears 9 connected to it to rotate in different directions. The two driven gears 9 will drive the rotating tube 18 and the transmission rod 8 to rotate in different directions. The rotating tube 18 and the transmission rod 8 will drive the blades 13 on the rotating tube 18 and the transmission rod 8 to rotate in different directions. The blades 13 rotating in different directions will shear the material. Compared with the blades 13 rotating in the same direction, the blades 13 rotating in different directions will generate greater shearing force, thereby improving the material shearing efficiency. In addition, the rotating tube 18 and the transmission rod 8 will drive the scraper 14 on the rotating tube 18 and the transmission rod 8 to rotate. The rotation of the scraper 14 will scrape off the material adhering to the inner wall of the mixing drum 17, avoiding the material remaining in the mixing drum 17 and affecting the shearing work.
[0026] Simultaneously, the rotating tube 18 and the transmission rod 8 can drive the fan 19, which is fixedly connected to the rotating tube 18 and the transmission rod 8, to rotate in opposite directions. The two fans 19 are installed in opposite directions, and the rotation of the two fans 19 can drive the air to move in one direction. The air will flow into the fixed cylinder 1 from the filter plate 11 near the heater 20. After heat exchange is completed at the heater 20 (the heater 20 can be an electric heating rod), it heats the stirring cylinder 17, thereby heating the material inside the stirring cylinder 17. Then the air will flow out from the air outlet 16 at the bottom of the fixed cylinder 1. The shearing, mixing and heating operations can be started or stopped at the same time, which improves the integration of the device.
Claims
1. A mixing and stirring device for halogen-free flame-retardant cable materials, comprising a fixed cylinder (1) and a stirring mechanism, characterized in that: The fixed cylinder (1) is equipped with a stirring cylinder (17); the stirring mechanism includes a motor (4) installed above the fixed cylinder (1), a rotating rod (6) is fixedly installed at the output end of the motor (4), a rotating tube (18) is rotatably connected to the fixed cylinder (1) and passes through the fixed cylinder (1), the rotating tube (18) passes through the stirring cylinder (17) and is rotatably connected to it, a transmission rod (8) is rotatably connected to the fixed cylinder (1) inside the rotating tube (18), the transmission rod (8) passes through the stirring cylinder (17) and is rotatably connected to it, a rotating component is installed on the rotating rod (6), the transmission rod (8) and the rotating tube (18) to drive the rotating rod (6), the transmission rod (8) and the rotating tube (18) to rotate synchronously, a plurality of blades (13) are fixedly installed on the transmission rod (8) and the rotating tube (18), a plurality of scrapers (14) are fixedly installed on the transmission rod (8) and the rotating tube (18), and the scrapers (14) slide against the inner wall of the stirring cylinder (17).
2. The mixing and stirring device for halogen-free flame-retardant cable material according to claim 1, characterized in that: The bottom of the fixed cylinder (1) is fixedly equipped with multiple brackets (3), and the upper end of the mixing cylinder (17) is fixedly equipped with an inlet (10) that penetrates the mixing cylinder (17). The inlet (10) penetrates the fixed cylinder (1) and is fixedly connected to it.
3. The mixing and stirring device for halogen-free flame-retardant cable material according to claim 1, characterized in that: The bottom of the mixing drum (17) is fixedly installed with a discharge pipe (2) that passes through the mixing drum (17). The discharge pipe (2) passes through the fixed drum (1) and is fixedly connected to it. A valve (15) is fixedly installed on the discharge pipe (2).
4. The mixing and stirring device for halogen-free flame-retardant cable material according to claim 1, characterized in that: The bottom of the motor (4) is fixedly installed with multiple fixed columns (5) that are fixedly connected to the fixed cylinder (1), and the rotating tube (18) and the transmission rod (8) are both fitted with fans (19) that are fixedly connected to the rotating tube (18) and the transmission rod (8).
5. The mixing and stirring device for halogen-free flame-retardant cable material according to claim 1, characterized in that: The upper end of the fixed cylinder (1) is fixedly installed with a through-hole (21) that passes through the fixed cylinder (1), and a connecting cylinder (12) that is opposite to the through-hole (21) is fixedly installed on the fixed cylinder (1).
6. The mixing and stirring device for halogen-free flame-retardant cable material according to claim 5, characterized in that: A filter plate (11) is fixedly installed on the connecting cylinder (12) and passes through the connecting cylinder (12). A heater (20) is fixedly installed inside the connecting cylinder (12) and is opposite to the filter plate (11). An air outlet (16) is fixedly installed at the bottom of the fixed cylinder (1) and passes through the fixed cylinder (1).
7. The mixing and stirring device for halogen-free flame-retardant cable material according to claim 1, characterized in that: The rotating component includes a bevel gear (7) fixedly connected to the rotating rod (6), the rotating rod (6) passing through the bevel gear (7), and a driven gear (9) fixedly connected to the transmission rod (8) and the rotating tube (18) is sleeved on the transmission rod (8) and the rotating tube (18), and the driven gear (9) meshes with the bevel gear (7).