Adjustable direction mixer upper end fixing device
Patent Information
- Application Number
- CN202522025150.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-21
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-21
AI Technical Summary
[0002]污水处理厂一般是通过对应的水处理工艺净化生活污水,处理污水的过程种,污水会经过厌氧池、沉淀池与曝气池等多种生化反应池,各种的反应池中,一般都会设置有潜水搅拌机用于疏通反应池底部的污泥,但是现有的搅拌器导向柱是固定式的,搅拌器下放后的推流方向式固定的,使得生化反应池底部容易出现推流死角,导致污泥堆积
[0014]与现有技术相比,本发明有以下有益效果:设计合理,通过人工驱动搅拌器导杆摆转,进而实现搅拌器的摆转,同时通过角度调节机构固定搅拌器导杆的摆转角度,方便在池底死角处固定,便于清理死角的污泥堆积,避免死角堆积污泥,便于专业化的水处理生产。
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Figure CN224656640U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an adjustable direction stirrer upper end fixing device. Background Technology
[0002] Wastewater treatment plants typically purify domestic sewage through corresponding water treatment processes. During the sewage treatment process, the sewage passes through various biological reaction tanks such as anaerobic tanks, sedimentation tanks, and aeration tanks. Submersible mixers are usually installed in each reaction tank to dredge the sludge at the bottom of the reaction tank. However, the guide columns of the existing mixers are fixed, and the direction of the flow after the mixer is lowered is also fixed, which makes it easy for dead zones to form at the bottom of the biological reaction tank, resulting in sludge accumulation. Utility Model Content
[0003] In view of this, the purpose of this utility model is to overcome the shortcomings of the prior art and provide an adjustable direction stirrer upper end fixing device.
[0004] This utility model is achieved by the following solution: an adjustable stirring upper end fixing device: including a mounting base, the mounting base is installed on the upper part of the inner wall of the reaction tank, a vertical stirring guide rod is oscillatingly connected to the mounting base, and an angle adjustment mechanism for fixing the swing angle of the stirring guide rod is installed on the mounting base.
[0005] Furthermore, the mounting base includes a vertically arranged fixed mounting plate, which is bolted to the inner wall of the reaction tank. A horizontal cantilever support is mounted on the surface of the fixed mounting plate, and the stirrer guide rod is oscillatingly connected to the cantilever support.
[0006] Furthermore, a horizontal swing rod is installed at the upper end of the stirrer guide rod, and the middle part of the horizontal swing rod is rotatably connected to the cantilever support.
[0007] Furthermore, the angle adjustment mechanism includes a fan-shaped rotating disk, the inner arc of which is fixed to the end of the horizontal swing rod away from the stirrer guide rod. A horizontal swing limiting plate is connected to the upper end of the fixed mounting plate. A portion of the outer arc area of the fan-shaped rotating disk is located on the swing limiting plate. The fan-shaped rotating disk and the swing limiting plate are fixed together by a pin assembly.
[0008] Furthermore, a welding groove is provided on the inner arc edge of the fan-shaped rotating disk, and the end of the horizontal swing rod is welded into the welding groove.
[0009] Furthermore, the fan-shaped rotating disk is provided with a plurality of upper locking holes spaced apart along the outer arc, the swing limiting plate is provided with a plurality of lower locking holes that cooperate with the upper locking holes, the pin assembly includes a pin, the upper end of the pin is provided with an end head, the diameter of the pin is not greater than the diameter of the upper locking holes and the lower locking holes, and the outer diameter of the end head is greater than the diameter of the upper locking holes and the lower locking holes.
[0010] Furthermore, a rotating seat is provided at the end of the cantilever support, and a rotating hole is provided in the middle of the rotating seat. A rotating shaft that mates with the rotating hole is installed in the middle of the horizontal swing rod, and the lower shaft section of the rotating shaft is rotatably connected to the rotating hole.
[0011] Furthermore, drive handles are symmetrically welded to the middle of the left and right sides of the horizontal swing rod along its length.
[0012] Furthermore, the stirrer guide rod is a rectangular rod, the end of the horizontal swing rod is welded to the upper end face of the rectangular rod, several reinforcing ribs are welded between the side wall of the horizontal swing rod and the upper end face of the rectangular rod, a base is provided on the lower part of the inner wall of the reaction tank, and a hinge seat is welded to the bottom side of the stirrer guide rod, and the hinge seat and the base are connected by a rotating shaft.
[0013] Furthermore, a stirrer is slidably connected to the stirrer guide rod, and a rectangular sliding sleeve is welded to the rear of the stirrer. The rectangular sliding sleeve has a clearance opening corresponding to the horizontal swing rod. A chain is connected to the stirrer via a hook, and the upper end of the chain is wrapped around the horizontal swing rod.
[0014] Compared with the prior art, the present invention has the following advantages: it is reasonably designed, and the agitator guide rod is manually driven to rotate, thereby realizing the rotation of the agitator. At the same time, the rotation angle of the agitator guide rod is fixed by the angle adjustment mechanism, which makes it easy to fix in the dead corner of the pool, making it easy to clean the sludge accumulation in the dead corner, avoiding the accumulation of sludge in the dead corner, and facilitating professional water treatment production. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a side view of the structure of this utility model; Figure 3 This is a side view of the structure of this utility model. Figure 1 (Section A-A) Figure 4 This is a top view of the bottom structure of the stirrer guide rod of this utility model.
[0016] In the diagram: 1-Mounting base; 2-Agitator guide rod; 3-Angle adjustment mechanism; 4-Fixed mounting plate; 5-Cantilever support base; 6-Horizontal swing rod; 7-Fan-shaped rotating disk; 8-Swing limit plate; 9-Upper locking hole; 10-Lower locking hole; 11-Pin; 12-End; 13-Welding groove; 14-Rotating seat; 15-Rotating hole; 16-Rotating shaft; 17-Drive handle; 18-Base; 19-Hinge seat; 20-Connecting rod; 21-Reinforcing rib; 22-Agitator; 23-Rectangular sliding sleeve; 24-Leaving opening; 25-Chain. Detailed Implementation
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0018] It should be noted that the following detailed descriptions are exemplary and intended to provide further explanation of this application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0019] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0020] like Figure 1-4 As shown, an adjustable-direction stirrer upper fixing device includes a mounting base 1, which is installed on the upper part of the inner wall of the reaction tank. A vertical stirrer guide rod 2 is swayed and connected to the mounting base. An angle adjustment mechanism 3 for fixing the swing angle of the stirrer guide rod is installed on the mounting base. In use, the stirrer is installed under the stirrer guide rod. The stirrer is swayed by manually driving the stirrer guide rod. At the same time, the angle adjustment mechanism fixes the swing angle of the stirrer guide rod, which is convenient for fixing in the dead corner of the tank bottom, making it easy to clean the sludge accumulation in the dead corner and avoid sludge accumulation in the dead corner.
[0021] In this embodiment, to achieve the swing connection between the stirrer guide rod and the mounting base: the mounting base includes a vertically arranged fixed mounting plate 4, which is bolted to the inner wall of the reaction tank. A horizontal cantilever support 5 is installed on the surface of the fixed mounting plate. The stirrer guide rod is swing-connected to the cantilever support. More specifically, a horizontal swing rod 6 is installed at the upper end of the stirrer guide rod. The middle part of the horizontal swing rod is rotatably connected to the cantilever support. In use, by rotating the horizontal swing rod, the stirrer guide rod at one end of the horizontal swing rod swings around the rotation axis of the horizontal swing rod, thereby realizing the swing of the stirrer guide rod.
[0022] In this embodiment, to fix the stirrer guide rod after it has swung to the desired position, the angle adjustment mechanism includes a fan-shaped rotating disk 7. The inner arc portion of the fan-shaped rotating disk is fixed to the end of the horizontal swing rod away from the stirrer guide rod. A horizontal swing limiting plate 8 is connected to the upper end of the fixed mounting plate. A portion of the outer arc region of the fan-shaped rotating disk is located on the swing limiting plate. The fan-shaped rotating disk and the swing limiting plate are fixed together by a pin assembly. In use, when the stirrer guide rod swings to the desired position, the fan-shaped rotating disk and the swing limiting plate are fixed together by the pin assembly, thus fixing the position of the stirrer guide rod. Specifically: the fan-shaped rotating disk is provided with a plurality of upper locking holes 9 spaced apart along the outer arc, the swing limiting plate is provided with a plurality of lower locking holes 10 that cooperate with the upper locking holes, the pin assembly includes a pin 11, the upper end of the pin is provided with an end 12, the diameter of the pin is not greater than the diameter of the upper locking hole and the lower locking hole, and the outer diameter of the end is greater than the diameter of the upper locking hole and the lower locking hole. In use, when the stirrer guide rod swings to the required position, one of the upper locking holes and the lower locking hole coincide. At this time, the pin is inserted to connect the fan-shaped rotating disk and the swing limiting plate, and at the same time, the upper end of the pin abuts against the fan-shaped rotating disk to realize the placement of the pin.
[0023] In this embodiment, in order to achieve the connection between the fan-shaped rotating disk and the horizontal swing rod, a welding groove 13 is provided on the edge of the inner arc area of the fan-shaped rotating disk. The end of the horizontal swing rod is inserted into and welded into the welding groove. The welding position of the fan-shaped rotating disk should meet the following requirements: the lower surface of the fan-shaped rotating disk is located on the upper surface of the swing limit plate to avoid interference.
[0024] In this embodiment, in order to achieve a rotatable connection between the horizontal swing rod and the cantilever support, a rotating seat 14 is provided at the end of the cantilever support. A rotating hole 15 is provided in the middle of the rotating seat. A rotating shaft 16 that mates with the rotating hole is installed in the middle of the horizontal swing rod. The lower shaft section of the rotating shaft is rotatably connected to the rotating hole. The rotating shaft can be directly welded to the lower surface of the horizontal swing rod, or it can be fixed to the lower surface of the horizontal swing rod by bolts or other existing fixing methods. The rotatable connection between the horizontal swing rod and the cantilever support is achieved through the cooperation of the rotating shaft and the rotating hole.
[0025] In this embodiment, in order to facilitate the rotation of the horizontal swing rod, drive handles 17 are symmetrically welded to the middle of the left and right sides of the horizontal swing rod along its length. That is, drive handles are welded to the left and right sides of the rotation connection point of the horizontal swing rod, and the horizontal swing rod is rotated by the drive handles.
[0026] In this embodiment, to assist the swing of the stirrer guide rod, a base 18 is provided on the lower part of the inner wall of the reaction tank, and a hinge seat 19 is welded to the bottom side of the stirrer guide rod. The hinge seat and the base are connected by a rotating shaft. Specifically, a connecting rod 20 corresponding to the horizontal swing rod is welded to the bottom side of the stirrer guide rod, and a hinge seat is provided on the connecting rod. The hinge seat can be a sleeve type and is rotatably connected to the base through a rotating shaft. Of course, other rotational connection methods can also be used, as long as they can satisfy the synchronous swing of the bottom of the stirrer guide rod. At the same time, the stirrer guide rod is a rectangular rod, and the end of the horizontal swing rod is welded to the upper end face of the rectangular rod. Several reinforcing ribs 21 are welded between the side wall of the horizontal swing rod and the upper end face of the rectangular rod, so that the end of the horizontal swing rod is firmly welded to the horizontal swing rod.
[0027] In this embodiment, to achieve the propulsion-driven movement of sludge, an agitator 22 is slidably connected to the agitator guide rod. A rectangular sliding sleeve 23 is welded to the rear of the agitator. The rectangular sliding sleeve has a clearance opening 24 corresponding to the horizontal swing rod. In use, the rectangular sliding sleeve is fitted onto the agitator guide rod from the upper part. A chain 25 is connected to the agitator via a hook. The upper end of the chain is wrapped around the horizontal swing rod. Of course, other connection methods can also be used, as long as the agitator can be lifted when needed. Specifically, the agitator slides from the upper part of the agitator guide rod to the bottom by its own weight, so it is necessary to manually pull the chain to lift the agitator.
[0028] Unless otherwise stated, if any of the technical solutions disclosed in this utility model discloses a numerical range, then the disclosed numerical range is a preferred numerical range. Any person skilled in the art should understand that the preferred numerical range is merely one among many feasible numerical values that has a more obvious or representative technical effect. Because there are many numerical values, it is impossible to list them all. Therefore, this utility model discloses only some numerical values to illustrate the technical solutions of this utility model. Furthermore, the numerical values listed above should not constitute a limitation on the scope of protection of this utility model.
[0029] If the terms "first" or "second" are used in this document to specify components, those skilled in the art should know that the use of "first" or "second" is merely for the purpose of distinguishing components in description, and unless otherwise stated, the above terms have no special meaning.
[0030] If this utility model discloses or relates to mutually fixedly connected parts or structural components, then unless otherwise stated, a fixed connection can be understood as: a detachable fixed connection (e.g., using bolts or screws), or a non-detachable fixed connection (e.g., riveting, welding). Of course, mutually fixed connections can also be replaced by an integral structure (e.g., manufactured by integral molding using a casting process) (except where it is obviously impossible to use an integral molding process).
[0031] Furthermore, the orientations or positional relationships indicated by terms such as "longitudinal," "lateral," "up," "down," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer" used in any of the technical solutions disclosed in this utility model are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing this patent. They are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this patent. In addition, unless otherwise stated, the terms used to indicate shape in any of the technical solutions disclosed in this utility model include shapes that are similar to, close to, or approximate with it.
[0032] Any component provided by this utility model can be assembled from multiple individual components, or it can be a single component manufactured by a one-piece molding process.
[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and not to limit it; although the utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications can still be made to the specific implementation of this utility model or equivalent substitutions can be made to some technical features without departing from the spirit of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the technical solution claimed by this utility model.
Claims
1. An adjustable-direction stirrer upper end fixing device, characterized in that: The device includes a mounting base, which is installed on the upper part of the inner wall of the reaction tank. A vertical stirrer guide rod is oscillatingly connected to the mounting base, and an angle adjustment mechanism for fixing the oscillation angle of the stirrer guide rod is installed on the mounting base.
2. The adjustable-direction stirrer upper end fixing device according to claim 1, characterized in that: The mounting base includes a vertically arranged fixed mounting plate, which is bolted to the inner wall of the reaction tank. A horizontal cantilever support is installed on the surface of the fixed mounting plate, and the stirrer guide rod is oscillatingly connected to the cantilever support.
3. The adjustable-direction stirrer upper end fixing device according to claim 2, characterized in that: A horizontal swing rod is installed at the upper end of the stirrer guide rod, and the middle part of the horizontal swing rod is rotatably connected to the cantilever support.
4. The adjustable-direction stirrer upper end fixing device according to claim 3, characterized in that: The angle adjustment mechanism includes a fan-shaped rotating disk. The inner arc of the fan-shaped rotating disk is fixed to the end of the horizontal swing rod away from the stirrer guide rod. A horizontal swing limiting plate is connected to the upper end of the fixed mounting plate. A portion of the outer arc area of the fan-shaped rotating disk is located on the swing limiting plate. The fan-shaped rotating disk and the swing limiting plate are fixed together by a pin assembly.
5. The adjustable-direction stirrer upper end fixing device according to claim 4, characterized in that: A welding groove is provided on the inner arc edge of the fan-shaped rotating disk, and the end of the horizontal swing rod is welded into the welding groove.
6. The adjustable-direction stirrer upper end fixing device according to claim 4, characterized in that: The fan-shaped rotating disk has several upper locking holes spaced apart along the outer arc. The swing limiting plate has several lower locking holes that cooperate with the upper locking holes. The pin assembly includes a pin with an end head at the upper end. The diameter of the pin is not greater than the diameter of the upper and lower locking holes, and the outer diameter of the end head is greater than the diameter of the upper and lower locking holes.
7. The adjustable-direction stirrer upper end fixing device according to claim 4, characterized in that: A rotating seat is provided at the end of the cantilever support, and a rotating hole is provided in the middle of the rotating seat. A rotating shaft that mates with the rotating hole is installed in the middle of the horizontal swing rod, and the lower shaft section of the rotating shaft is rotatably connected to the rotating hole.
8. The adjustable-direction stirrer upper end fixing device according to claim 4, characterized in that: Drive handles are symmetrically welded to the middle of the left and right sides of the horizontal swing rod along its length.
9. The adjustable-direction stirrer upper end fixing device according to claim 3, characterized in that: The stirrer guide rod is a rectangular rod, and the end of the horizontal swing rod is welded to the upper end face of the rectangular rod. Several reinforcing ribs are welded between the side wall of the horizontal swing rod and the upper end face of the rectangular rod. A base is provided on the lower part of the inner wall of the reaction tank, and a hinge seat is welded to the bottom side of the stirrer guide rod. The hinge seat and the base are connected by a rotating shaft.
10. The adjustable-direction stirrer upper end fixing device according to claim 9, characterized in that: The stirrer guide rod is slidably connected to the stirrer, and a rectangular sliding sleeve is welded to the rear of the stirrer. The rectangular sliding sleeve is provided with a clearance opening corresponding to the horizontal swing rod. The stirrer is connected to a chain via a hook, and the upper end of the chain is wrapped around the horizontal swing rod.