A filling machine for powdered pigments

Abstract

The utility model belongs to liquid filling device technical field, specifically disclose a kind of for powder pigment feeding's filling machine, it includes mobile car body, mobile car body has object table, object table is provided with bucket frame, bucket frame is provided with outer bucket, corresponding outer bucket is provided with outer bucket cover, outer bucket cover is provided with water inlet, coaxially be provided with net bucket in outer bucket, corresponding net bucket is provided with net bucket cover, coaxially be provided with the frame of pricking for containing powder pigment bag in net bucket, the inside of frame of pricking is provided with the sharp for pricking powder pigment bag, driving motor and pulse pump are installed on object table, driving motor is located below outer bucket, driving motor drives net bucket rotation, the feed inlet of pulse pump is communicated with the liquid outlet port of outer bucket bottom setting, the discharge port of pulse pump is used to output material outward. The device structure is simple, flexible operation can effectively reduce dust pollution, strengthen powder pigment dissolution effect, on the basis of improving operation safety and comfort significantly improve work efficiency.

Description

Technical Field

[0001] This utility model belongs to the technical field of liquid dispensing devices, specifically relating to a dispensing machine for dispensing powdered pigments. Background Technology

[0002] In the heating industry, water loss management has long been a technical challenge. Currently, the industry commonly uses edible powdered pigments as tracers. By adding harmless fluorescent pigments to the circulating water, the presence of tracers in the water at the user end can be detected, thereby determining whether there has been any deliberate water discharge.

[0003] However, this traditional method has many drawbacks, which seriously affect the safety and efficiency of the operation.

[0004] First, workers handling powdered pigments are highly susceptible to inhaling dust, posing a potential threat to their health and easily staining their hands and clothing, causing environmental pollution. Furthermore, because powdered pigments are not easily soluble in water, some undissolved pigment powder will settle at the bottom of the tank, wasting pigment and potentially corroding the tank's bottom plate, further impacting the equipment's lifespan. Even more seriously, the refilling operation usually requires workers to climb to the top of the tank, a process inherently fraught with safety hazards, especially when working at heights; an accident could have disastrous consequences. Utility Model Content

[0005] In order to overcome the shortcomings of the existing technology, this utility model provides a dispensing machine for powdered pigments, which replaces the traditional way of using powdered pigments with a more efficient, safe, fast and environmentally friendly solution.

[0006] This utility model is achieved through the following technical solution.

[0007] This utility model provides a dispensing machine for adding powdered pigments, including a mobile vehicle body with a platform. A bucket rack is mounted on the platform, and an outer bucket is mounted on the rack. An outer bucket cover is provided corresponding to the outer bucket, and a water inlet is provided on the outer bucket cover. A mesh bucket is coaxially mounted inside the outer bucket, and a mesh bucket cover is provided corresponding to the mesh bucket. A barbed frame for holding pigment bags is coaxially mounted inside the mesh bucket, and spikes for piercing the pigment bags are provided on the inner side of the barbed frame. A drive motor and a pulse pump are mounted on the platform. The drive motor is located below the outer bucket, and its output end is connected to the mesh bucket to drive its rotation. The inlet of the pulse pump is connected to the outlet port at the bottom of the outer bucket, and the outlet of the pulse pump is used to output material from the outer bucket.

[0008] As a further improvement to the above solution, a level gauge for displaying the liquid level inside the outer tank is installed on the side wall of the outer tank; casters are provided at the four corners of the bottom of the platform, and a push handle is provided on the upper part of the platform, with the push handle located on the side away from the pulse pump.

[0009] As a further improvement to the above solution, the barbed frame includes an upper frame and a lower frame, which are connected by several connecting rods. Several spikes are arranged vertically on the side of the connecting rod away from the wall of the net barrel. The bottom of the net barrel cover protrudes into the net barrel. When the net barrel cover is closed, the bottom of the net barrel cover is in close contact with the top of the upper frame.

[0010] As a further improvement to the above solution, the bucket rack includes a support plate, the four bottom corners of which are connected to the platform via support legs, the outer bucket is mounted on the support plate, and the drive motor and pulse pump are located below the support plate.

[0011] As a further improvement to the above solution, the bucket rack also includes a side plate, which is disposed on the support plate and the platform. The side plate is disposed on the outside of the support leg. The support plate, the platform, and the side plate together constitute the electrical compartment. The drive motor and the pulse pump are located in the electrical compartment. The side plate includes a front side plate, a rear side plate, a left side plate, and a right side plate.

[0012] As a further improvement to the above solution, a motor switch for the corresponding drive motor and a pulse pump switch for the corresponding pulse pump are installed on the side plate; part of the drive motor is located between the support plate and the stage, and the other part extends downward through the stage.

[0013] As a further improvement to the above solution, a transmission seat is fixedly connected to the bottom of the mesh bucket, and a transmission shaft is connected to the bottom of the transmission seat. The upper end of the transmission shaft is fixedly connected to the bottom of the transmission seat, and the other end of the transmission shaft passes through the outer bucket and the support plate and is connected to the shaft of the drive motor.

[0014] As a further improvement to the above solution, a discharge pipe is installed on the side plate near the discharge port of the pulse pump. One end of the discharge pipe is connected to the discharge port of the pulse pump, and the other end of the discharge pipe extends out of the corresponding side plate.

[0015] As a further improvement to the above solution, a first valve is installed at the end of the discharge pipe located outside the side plate, a water inlet pipe is connected to the water inlet of the outer barrel cover, one end of the water inlet pipe is connected to the inner cavity of the outer barrel, the other end of the water inlet pipe is located outside the outer barrel cover, and a second valve is installed at the end of the water inlet pipe located outside the outer barrel cover.

[0016] As a further improvement to the above solution, a first buckle for fixing the outer bucket lid is provided on the outer side wall of the outer bucket, and a second buckle for fixing the net bucket lid is provided on the side wall of the net bucket.

[0017] The beneficial effects of this utility model are: In this invention, by setting up a mobile vehicle, the device can be easily moved between different locations without frequent installation or disassembly. It can adapt to the needs of various working environments, significantly improving the convenience of the device in terms of mobility, reducing the physical exertion of workers, and greatly improving work efficiency and operational flexibility.

[0018] In this invention, the rotation of the mesh drum by a drive motor, combined with the dilution of pigment by water flow, reduces the need for manual stirring, significantly shortens the time for pigment dissolution and addition, and improves overall operational efficiency.

[0019] In this invention, the combination of the wire mesh cage and the barbed wire cage ensures that the pigment bag is fully punctured during rotation, and the powdered pigment is fully dispersed and dissolved, avoiding pigment deposition and waste due to insufficient dissolution, and reducing raw material consumption and equipment maintenance costs.

[0020] In this invention, after the pigment is fully dissolved in the outer container, it can be directly delivered to the corresponding water tank or dehydration pipe by a pulse pump, ensuring the uniformity and stability of the pigment solution, improving the accuracy and reliability of dehydration detection, and solving the detection error problem caused by uneven pigment distribution in traditional methods.

[0021] This invention employs a sealed structure, which effectively prevents dust from flying during the dispensing of powdered pigments, reduces the risk of operators inhaling dust, and also reduces pollution to workers' clothing and the environment, thereby improving the safety and comfort of operation.

[0022] This invention utilizes components such as a drive motor and a pulse pump to control the pigment dispensing process, reducing the complexity and labor intensity of manual operation and improving overall ease of use. The device eliminates the need for workers to climb to the top of the water tank, effectively avoiding safety hazards associated with working at heights. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of this utility model; Figure 3 This is a schematic diagram of the structure of the outer barrel lid in this utility model; Figure 4 This is a schematic diagram of the structure of the bucket frame in this utility model; Figure 5This is a schematic diagram of the structure of the mesh barrel in this utility model; Figure 6 This is a schematic diagram of the structure of the mesh bucket lid of this utility model; Figure 7 This is a schematic diagram of the structure of the mesh barrel and barbed frame in this utility model; Figure 8 This is a schematic diagram of the spiked frame in this utility model.

[0024] In the diagram: 1. Mobile vehicle body; 101. Platform; 102. Casters; 103. Push handle; 2. Bucket rack; 201. Support plate; 202. Support leg; 203. Side plate; 3. Outer bucket; 4. Outer bucket cover; 5. Mesh bucket; 6. Mesh bucket cover; 7. Spike frame; 701. Upper frame; 702. Lower frame; 703. Connecting rod; 8. Spike; 9. Drive motor; 10. Pulse pump; 11. Liquid outlet port; 12. Liquid level gauge; 13. Transmission seat; 14. Transmission shaft; 15. Discharge pipe; 16. First valve; 17. Second valve; 18. Water inlet pipe; 19. First bucket buckle; 20. Second bucket buckle; 21. Motor switch; 22. Pulse pump switch. Detailed Implementation

[0025] To further illustrate the technical solution of this utility model, the following description is provided in conjunction with the accompanying drawings and embodiments.

[0026] like Figures 1-8 As shown, this utility model provides a dispensing machine for adding powdered pigments, including a mobile vehicle body 1. The mobile vehicle body 1 has a platform 101, a barrel rack 2 is provided on the platform 101, an outer barrel 3 is provided on the barrel rack 2, an outer barrel cover 4 is provided corresponding to the outer barrel 3, and a water inlet is provided on the outer barrel cover 4. A mesh barrel 5 is coaxially provided inside the outer barrel 3, and a mesh barrel cover 6 is provided corresponding to the mesh barrel 5. A barbed frame 7 for holding pigment bags is coaxially provided inside the mesh barrel 5, and spikes 8 for piercing pigment bags are provided on the inner side of the barbed frame 7. A drive motor 9 and a pulse pump 10 are installed on the platform 101. The drive motor 9 is located below the outer barrel 3, and the output end of the drive motor 9 is connected to the mesh barrel 5 to drive the mesh barrel 5 to rotate. The feed port of the pulse pump 10 is connected to the liquid outlet port 11 provided at the bottom of the outer barrel 3, and the discharge port of the pulse pump 10 is used to output the material from the outer barrel 3.

[0027] like Figure 2 As shown, in some embodiments, casters 102 are provided at the four corners of the bottom of the platform 101, and pushers 103 are provided on the upper part of the platform 101, with the pushers 103 located on the side away from the pulse pump 10.

[0028] Furthermore, in some embodiments, the caster wheel 102 may be a caster wheel with a brake.

[0029] like Figure 3 As shown, in some embodiments, a sealing ring groove can be provided at the bottom of the outer barrel cover 4, which can further improve the sealing performance between the outer barrel 3 and the outer barrel cover 4 by installing the sealing ring.

[0030] like Figure 1 As shown, in some embodiments, a level gauge 12 for displaying the liquid level inside the outer tank 3 is installed on the side wall of the outer tank 3.

[0031] like Figure 8 As shown, in some embodiments, the barbed frame 7 includes an upper frame 701 and a lower frame 702, which are connected by several connecting rods 703. Several vertically distributed spikes 8 are provided on the side of the connecting rods 703 away from the wall of the mesh barrel 5. When the pigment bag is placed into the barbed frame 7, the spikes 8 can initially puncture the pigment bag.

[0032] Furthermore, in some embodiments, the number of spikes 8 on a connecting rod 703 is 3 to 8.

[0033] Furthermore, in some embodiments, the number of connecting rods 703 is more than one.

[0034] like Figure 8 In the embodiment shown, there are 8 connecting rods 703, and each connecting rod 703 is provided with 7 spikes 8.

[0035] like Figure 6 As shown, in some embodiments, the bottom of the mesh bucket cover 6 protrudes into the mesh bucket 5, and when the mesh bucket cover 6 is closed, the bottom of the mesh bucket cover 6 is in close contact with the top of the upper frame 701.

[0036] like Figure 2 As shown, in some embodiments, the bucket rack 2 includes a support plate 201, the four bottom corners of the support plate 201 are connected to the platform 101 via support legs 202, the outer bucket 3 is disposed on the support plate 201, and the drive motor 9 and pulse pump 10 are located below the support plate 201.

[0037] In some embodiments, the rack 2 also includes a side plate 203, which is disposed on the support plate 201 and the platform 101. The side plate 203 is disposed on the outside of the support leg 202. The support plate 201, the platform 101, and the side plate 203 together constitute an electrical compartment. The drive motor 9 and the pulse pump 10 are located in the electrical compartment. The side plate 203 includes a front side plate 203, a rear side plate 203, a left side plate 203, and a right side plate 203.

[0038] Furthermore, in some embodiments, the support leg 202 is a rectangular tubular structure, and the front side plate 203, rear side plate 203, left side plate 203 and right side plate 203 can be detachably and fixedly connected to the corresponding support leg 202 by screws.

[0039] In some embodiments, a motor switch 21 corresponding to the drive motor 9 and a pulse pump switch 22 corresponding to the pulse pump 10 are installed on the side plate 203. The motor switch 21 is electrically connected to the drive motor 9, and the pulse pump 10 is electrically connected to the pulse pump switch 22. A frequency converter can be provided for the drive motor 9 to realize the speed regulation and control of the motor.

[0040] In some embodiments, a portion of the drive motor 9 is located between the support plate 201 and the platform 101, while another portion extends downward through the platform 101. The drive motor 9 has a mounting base, which is located on the platform 101. The mounting base secures the drive motor 9 to the platform 101, and allows a portion of it to extend downward through the platform 101, reducing the height occupied by the motor, shortening the height of the bucket frame 2, and reducing the overall height of the electrical compartment.

[0041] In some embodiments, a transmission seat 13 is fixedly connected to the bottom of the mesh drum 5, and a transmission shaft 14 is connected to the bottom of the transmission seat 13. The transmission shaft 14 is rotatably mounted on the bottom of the outer drum 3. The upper end of the transmission shaft 14 is fixedly connected to the bottom of the transmission seat 13, and the other end of the transmission shaft 14 passes through the outer drum 3 and the support plate 201 and is connected to the shaft of the drive motor 9. The rotation of the shaft of the drive motor 9 can drive the transmission shaft 14 and the transmission seat 13 to rotate, thereby driving the mesh drum 5 to rotate. The rotation of the mesh drum 5, on the one hand, agitates the water in the outer drum 3 to promote dye dissolution, and on the other hand, allows the moving spikes 8 to further puncture the dye bag, allowing the dye to flow out fully.

[0042] In some embodiments, the drive shaft 14 can be connected to the shaft of the drive motor 9 via a coupling.

[0043] Specifically, the transmission seat 13, transmission shaft 14, and mesh barrel 5 are coaxially arranged.

[0044] In some embodiments, a discharge pipe 15 is installed on the side plate 203 near the discharge port of the pulse pump 10. One end of the discharge pipe 15 is connected to the discharge port of the pulse pump 10, and the other end of the discharge pipe 15 extends out of the corresponding side plate 203. The discharge pipe 15 can be connected to the discharge port of the pulse pump 10 via a connecting hose.

[0045] In some embodiments, the feed inlet of the pulse pump 10 can be connected to the liquid outlet port 11 provided at the bottom of the outer barrel 3 via a hose.

[0046] In some embodiments, a first valve 16 is installed at the end of the discharge pipe 15 located outside the side plate 203.

[0047] In some embodiments, the water inlet of the outer bucket cover 4 is connected to a water inlet pipe 18, one end of which is connected to the inner cavity of the outer bucket 3, and the other end of which is located outside the outer bucket cover 4. A second valve 17 is installed at the end of the water inlet pipe 18 located outside the outer bucket cover 4.

[0048] In some implementations, the outer barrel cover is provided with an auxiliary pull ring to facilitate lifting the outer barrel cover.

[0049] In some implementations, the mesh bucket lid is provided with an auxiliary protrusion ring to facilitate lifting the mesh bucket lid.

[0050] In some embodiments, a first buckle 19 for fixing the outer bucket cover 4 is provided on the outer side wall of the outer bucket 3, and a second buckle 20 for fixing the net bucket cover 6 is provided on the side wall of the net bucket 5.

[0051] The following is a method of using a dispensing machine for adding powdered pigments according to this utility model: The moving vehicle 1 is pushed to the corresponding water tank or drain pipe by the pusher 103. Water is injected into the outer barrel 3 through the water inlet pipe 18 on the outer barrel cover 4. The water level is observed in real time by the level gauge 12. The drive motor 9 is started to control the mesh barrel 5 to rotate. The pigment bag in the piercing frame 7 is further pierced. The powdered pigment that flows out is fully dissolved in the water under the stirring of the mesh barrel 5. The pulse pump 10 outputs the water containing the pigment and sends it to the corresponding water tank or drain pipe through the external water pipe.

[0052] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model.

[0053] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A dispensing machine for feeding powdered pigments, characterized in that: The device includes a mobile vehicle body (1), which has a platform (101) on which a bucket rack (2) is provided. An outer bucket (3) is provided on the bucket rack (2), and an outer bucket cover (4) is provided corresponding to the outer bucket (3). A water inlet is provided on the outer bucket cover (4). A mesh bucket (5) is coaxially provided inside the outer bucket (3), and a mesh bucket cover (6) is provided corresponding to the mesh bucket (5). A barbed frame (7) for holding paint bags is coaxially provided inside the mesh bucket (5). (7) has spikes (8) on its inner side for piercing pigment bags. The platform (101) is equipped with a drive motor (9) and a pulse pump (10). The drive motor (9) is located below the outer barrel (3). The output end of the drive motor (9) is connected to the mesh barrel (5) to drive the mesh barrel (5) to rotate. The inlet of the pulse pump (10) is connected to the outlet port (11) at the bottom of the outer barrel (3). The outlet of the pulse pump (10) is used to output the material from the outer barrel (3) to the outside.

2. The dispensing machine for feeding powdered pigments according to claim 1, characterized in that: A level gauge (12) for displaying the liquid level inside the outer tank (3) is installed on the side wall of the outer tank (3); universal wheels (102) are provided at the four corners of the bottom of the platform (101), and a pusher (103) is provided on the upper part of the platform (101), and the pusher (103) is located on the side away from the pulse pump (10).

3. A dispensing machine for feeding powdered pigments according to claim 1, characterized in that: The barbed frame (7) includes an upper frame (701) and a lower frame (702). The upper frame (701) and the lower frame (702) are connected by several connecting rods (703). Several spikes (8) are arranged vertically on the side of the connecting rods (703) away from the wall of the net barrel (5). The bottom of the net barrel cover (6) protrudes into the net barrel (5). When the net barrel cover (6) is closed, the bottom of the net barrel cover (6) is in close contact with the top of the upper frame (701).

4. A dispensing machine for feeding powdered pigments according to claim 1, characterized in that: The bucket rack (2) includes a support plate (201), the bottom four corners of the support plate (201) are connected to the platform (101) through support legs (202), the outer bucket (3) is set on the support plate (201), and the drive motor (9) and pulse pump (10) are located below the support plate (201).

5. A dispensing machine for feeding powdered pigments according to claim 1, characterized in that: The bucket rack (2) also includes a side plate (203), which is disposed on the support plate (201) and the platform (101). The side plate (203) is disposed on the outside of the support leg (202). The support plate (201), the platform (101), and the side plate (203) together constitute the electrical compartment. The drive motor (9) and the pulse pump (10) are located in the electrical compartment. The side plate (203) includes a front side plate (203), a rear side plate (203), a left side plate (203), and a right side plate (203).

6. A dispensing machine for feeding powdered pigments according to claim 5, characterized in that: The side plate (203) is equipped with a motor switch (21) corresponding to the drive motor (9) and a pulse pump switch (22) corresponding to the pulse pump (10); a part of the drive motor (9) is located between the support plate (201) and the stage (101), and the other part extends downward through the stage (101).

7. A dispensing machine for feeding powdered pigments according to claim 4, characterized in that: The bottom of the net bucket (5) is fixedly connected to a transmission seat (13), and the bottom of the transmission seat (13) is connected to a transmission shaft (14). The upper end of the transmission shaft (14) is fixedly connected to the bottom of the transmission seat (13), and the other end of the transmission shaft (14) passes through the outer bucket (3) and the support plate (201) and is connected to the shaft of the drive motor (9).

8. A dispensing machine for feeding powdered pigments according to claim 5, characterized in that: A discharge pipe (15) is installed on the side plate (203) near the discharge port of the pulse pump (10). One end of the discharge pipe (15) is connected to the discharge port of the pulse pump (10), and the other end of the discharge pipe (15) passes through the corresponding side plate (203).

9. A dispensing machine for feeding powdered pigments according to claim 8, characterized in that: The discharge pipe (15) is equipped with a first valve (16) at one end outside the side plate (203). The water inlet of the outer barrel cover (4) is connected to a water inlet pipe (18). One end of the water inlet pipe (18) is connected to the inner cavity of the outer barrel (3). The other end of the water inlet pipe (18) is located outside the outer barrel cover (4). The end of the water inlet pipe (18) located outside the outer barrel cover (4) is equipped with a second valve (17).

10. A dispensing machine for feeding powdered pigments according to claim 1, characterized in that: The outer wall of the outer barrel (3) is provided with a first barrel buckle (19) for fixing the outer barrel cover (4), and the side wall of the net barrel (5) is provided with a second barrel buckle (20) for fixing the net barrel cover (6).

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