Concentrate proportioning processing conditioning apparatus

Abstract

The utility model relates to concentrated liquid processing technical field especially is a kind of concentrated liquid proportioning processing adjusting equipment, including base, motor two are fixed in base interior, motor two output end transmission is equipped with carousel, carousel surface is equipped with placing groove, base two sides are equipped with lifting mechanism, and injection mechanism is installed to the lifting mechanism one side, injection mechanism is accurately controlled the up-down movement of T-shaped movable rod by hydraulic cylinder, to realize the accurate extrusion and injection of concentrated liquid, the design of one-way air inlet valve ensures the air pressure balance in material cylinder, further improves the precision of injection, and this accurate injection mode can ensure that the concentrated liquid proportion of each batch is consistent, improves the stability of product quality.

Description

Technical Field

[0001] This utility model relates to the field of concentrated liquid processing technology, specifically to a concentrated liquid ratio processing and adjustment device. Background Technology

[0002] Concentrated solutions play a crucial role in modern industrial production, with widespread applications in food, beverage, pharmaceutical, and chemical industries. For example, in the food industry, concentrated fruit juices and soup mixes are not only easy to store and transport but can also be quickly reconstituted when needed, meeting the demands of large-scale production. In the pharmaceutical field, the precise proportioning of concentrated drug solutions is essential for the quality and efficacy of medicines. Therefore, precise proportioning and processing of concentrated solutions are key steps in ensuring product quality and production efficiency.

[0003] Traditional concentrate processing relies heavily on manual operations, such as manual weighing and manual dispensing. This method is not only inefficient but also prone to inaccurate proportions due to human error, affecting product quality. For example, in food processing, manual dispensing can lead to inconsistent tastes between different batches, impacting consumer experience.

[0004] While some existing automated equipment can achieve a certain degree of automation, its functions are relatively limited. For example, some equipment can only perform simple dispensing operations and cannot simultaneously achieve precise proportioning and mixing of multiple concentrates. This necessitates the coordinated operation of multiple devices during the production process, increasing equipment costs and operational complexity.

[0005] Traditional equipment often requires complex adjustments or even component replacements when dealing with different sizes and types of concentrate containers. This not only increases equipment maintenance costs but also reduces the flexibility of the production process. For example, in beverage production, different brands and sizes of beverage bottles require different filling heights and angles, and traditional equipment struggles to adapt quickly to these changes.

[0006] Therefore, a concentrated liquid ratio processing and adjustment device is needed to improve the above problems. Utility Model Content

[0007] The purpose of this invention is to provide a concentrated liquid ratio processing and adjustment device to solve the problems mentioned in the background art.

[0008] To achieve the above objectives, this utility model provides the following technical solution:

[0009] A concentrated liquid proportioning and adjustment device includes a base, a second motor fixedly installed inside the base, a turntable driven by the output end of the second motor, a placement groove on the surface of the turntable, lifting mechanisms on both sides of the base, and a material injection mechanism installed on one side of the lifting mechanism.

[0010] As a preferred embodiment of this utility model, the lifting mechanism includes a lifting plate, a support plate, a slide groove, a motor, a lead screw, and an internal threaded sleeve.

[0011] As a preferred embodiment of this utility model, the support plate is fixedly disposed on both sides of the base, and a sliding groove is provided on the inner side of the support plate. A motor is fixedly disposed at the upper end of the sliding groove, and a lead screw is driven at the output end of the motor. An internal threaded sleeve is threadedly connected to the surface of the lead screw, and a lifting plate is fixedly disposed on the surface of the internal threaded sleeve.

[0012] As a preferred embodiment of this utility model, the surface of the lifting plate is provided with an injection mechanism, which is distributed in a ring around the axis of the lifting plate, and the injection mechanism is arranged vertically and vertically corresponding to the placement groove.

[0013] As a preferred embodiment of this utility model, the injection mechanism includes a hydraulic cylinder, a support frame, a concave clamping block, a T-shaped movable rod, a one-way air inlet valve, a cylinder cover, an extrusion plate, a material cylinder, and a discharge port.

[0014] As a preferred embodiment of this utility model, the support frame is fixedly mounted on the upper end of the lifting plate, a hydraulic cylinder is fixedly mounted on the upper end of the support frame, and a concave clamping block is fixedly mounted on the lower end of the hydraulic cylinder.

[0015] As a preferred embodiment of this utility model, a material cylinder is fixedly provided inside the support frame, and a cylinder cover is threadedly connected to the upper end of the material cylinder. A T-shaped movable rod is slidably provided inside the material cylinder, with the upper end of the T-shaped movable rod located inside the concave clamping block. An extrusion plate is fixedly provided at the lower end of the T-shaped movable rod, with the outer diameter of the extrusion plate being the same as the inner diameter of the material cylinder. A material outlet is fixedly provided at the lower end of the material cylinder, and a one-way air inlet valve is fixedly provided at the upper end of the cylinder cover.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] 1. Precise proportioning and processing

[0018] The injection mechanism precisely controls the up-and-down movement of the T-shaped movable rod through a hydraulic cylinder, thereby achieving precise extrusion and injection of the concentrate. The design of the one-way air inlet valve ensures the air pressure balance in the barrel, further improving the injection accuracy. This precise injection method can ensure that the concentrate ratio is consistent for each batch, improving the stability of product quality.

[0019] The injection mechanism is arranged in a ring around the axis of the lifting plate and is positioned above and below the placement tank. This design allows multiple injection mechanisms to simultaneously inject concentrated liquid containers in the placement tank, greatly improving processing efficiency and making it particularly suitable for large-scale production scenarios.

[0020] 2. Automation and high efficiency

[0021] The equipment automates the entire material injection process by using motor 2 to drive the turntable to rotate and motor 1 to control the lifting mechanism. This reduces the tedious steps of manual operation, lowers labor intensity, and improves production efficiency.

[0022] The lifting mechanism design allows for rapid height adjustment of the filling mechanism, accommodating concentrated liquid containers of different heights. This rapid adjustment capability enhances the flexibility and adaptability of the equipment, reducing adjustment time caused by changes in container specifications.

[0023] 3. Flexibility and adaptability

[0024] The placement slots on the turntable can be adjusted according to different sizes of concentrate containers, allowing the equipment to adapt to various types of containers. This design makes the equipment not only suitable for single-specification production, but also flexible in meeting the needs of multi-specification, small-batch production, thus improving the equipment's versatility.

[0025] The modular design of the injection mechanism allows the equipment to be expanded or adjusted according to actual production needs. For example, the number of injection mechanisms can be increased or decreased as needed, further improving the flexibility and scalability of the equipment. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0027] Figure 2 This is a schematic diagram of the overall lifting mechanism structure of this utility model;

[0028] Figure 3 This is a schematic diagram of the overall injection mechanism structure of this utility model;

[0029] Figure 4 This is a schematic diagram of the overall side structure of this utility model;

[0030] Figure 5 This is a top view schematic diagram of the overall structure of this utility model.

[0031] In the diagram: 1. Injection mechanism; 2. Lifting plate; 3. Lifting mechanism; 4. Turntable; 5. Base; 6. Placement slot; 7. Support plate; 8. Slide groove; 9. Motor 1; 10. Lead screw; 11. Internal threaded sleeve; 12. Hydraulic cylinder; 13. Support frame; 14. Concave clamp; 15. T-shaped movable rod; 16. One-way air inlet valve; 17. Cylinder cover; 18. Extrusion plate; 19. Material cylinder; 20. Discharge port; 21. Motor 2. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0033] To facilitate understanding of this utility model, a more comprehensive description of it will be provided below with reference to relevant embodiments. Several embodiments of this utility model are given. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of this utility model will be more thorough and complete.

[0034] It should be noted that when a component is said to be "fixed to" another component, it can be directly on the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0035] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0036] Please see Figure 1-5 This utility model provides a technical solution:

[0037] A concentrated liquid proportioning and processing adjustment device includes a base 5, a second motor 21 fixedly installed inside the base 5, a turntable 4 driven by the output end of the second motor 21, a placement groove 6 on the surface of the turntable 4, a lifting mechanism 3 on both sides of the base 5, and a feeding mechanism 1 installed on one side of the lifting mechanism 3. When the device starts working, the second motor 21 is started first. The output end of the second motor 21 is connected to the turntable 4. When the second motor 21 rotates, it drives the turntable 4 to rotate on the base 5. The placement groove 6 on the surface of the turntable 4 changes position continuously as the turntable 4 rotates, so that the concentrated liquid containers placed in the placement groove 6 can reach different processing positions in sequence for subsequent feeding and other operations.

[0038] As an example of this utility model, the lifting mechanism 3 includes a lifting plate 2, a support plate 7, a slide 8, a motor 9, a lead screw 10, and an internal threaded sleeve 11. When the height of the injection mechanism 1 needs to be adjusted, the motor 9 starts to work. The output end of the motor 9 is connected to the lead screw 10. When the motor 9 rotates, it will drive the lead screw 10 to rotate in the slide 8. The lead screw 10 is threadedly connected to the internal threaded sleeve 11. When the lead screw 10 rotates, the internal threaded sleeve 11 will move up and down along the axial direction of the lead screw 10 under the action of the thread. The lifting plate 2 is fixedly provided on the surface of the internal threaded sleeve 11. When the internal threaded sleeve 11 moves up and down, it will drive the lifting plate 2 to move up and down together, thereby realizing the adjustment of the height of the injection mechanism 1. By controlling the forward and reverse rotation of the motor 9, the lifting plate 2 can be raised and lowered, so that the injection mechanism 1 can accurately reach the height position that matches the concentrated liquid container in the placement tank 6.

[0039] As an example of this utility model, the support plate 7 is fixedly installed on both sides of the base 5. The inner side of the support plate 7 is provided with a sliding groove 8. The upper end of the sliding groove 8 is fixedly provided with a motor 9. The output end of the motor 9 is provided with a lead screw 10. The surface of the lead screw 10 is threadedly connected with an internal thread sleeve 11. The surface of the internal thread sleeve 11 is fixedly provided with a lifting plate 2.

[0040] As an example of this utility model, the surface of the lifting plate 2 is provided with a material injection mechanism 1. The material injection mechanism 1 is distributed in a ring around the axis of the lifting plate 2, and the material injection mechanism 1 is arranged vertically and vertically corresponding to the placement groove 6.

[0041] As an example of this utility model, the injection mechanism 1 includes a hydraulic cylinder 12, a support frame 13, a concave clamping block 14, a T-shaped movable rod 15, a one-way air inlet valve 16, a cylinder cover 17, an extrusion plate 18, a material cylinder 19, and a discharge port 20. When the injection mechanism 1 reaches the appropriate position, the hydraulic cylinder 12 starts to work. The lower end of the hydraulic cylinder 12 is fixedly provided with the concave clamping block 14, and the upper end of the T-shaped movable rod 15 is provided inside the concave clamping block 14. When the hydraulic cylinder 12 extends and retracts, it will push the T-shaped movable rod 15 to move up and down in the material cylinder 19 through the concave clamping block 14. The lower end of the T-shaped movable rod 15 is fixedly provided with the extrusion plate 18. The outer diameter of the extrusion plate 18 is the same as the inner diameter of the material cylinder 19. When the T-shaped movable rod 15 moves downward, the extrusion plate 18 will squeeze the concentrate in the material cylinder 19 downward. The lower end of the material cylinder 19 is fixedly provided with the discharge port 20. The concentrate squeezed by the extrusion plate 18 will be discharged from the discharge port 20 and injected into the concentrate container in the placement tank 6.

[0042] As an example of this utility model, the support frame 13 is fixedly installed on the upper end of the lifting plate 2, the upper end of the support frame 13 is fixedly provided with a hydraulic cylinder 12, and the lower end of the hydraulic cylinder 12 is fixedly provided with a concave clamping block 14.

[0043] As an example of this utility model, a material cylinder 19 is fixedly installed inside the support frame 13. A cylinder cover 17 is threadedly connected to the upper end of the material cylinder 19. A T-shaped movable rod 15 is slidably installed inside the material cylinder 19. The upper end of the T-shaped movable rod 15 is set inside the concave clamp block 14. An extrusion plate 18 is fixedly installed at the lower end of the T-shaped movable rod 15. The outer diameter of the extrusion plate 18 is the same as the inner diameter of the material cylinder 19. A discharge port 20 is fixedly installed at the lower end of the material cylinder 19. A one-way air inlet valve 16 is fixedly installed at the upper end of the cylinder cover 17. When the T-shaped movable rod 15 moves upward, a negative pressure will be formed inside the material cylinder 19. At this time, the one-way air inlet valve 16 at the upper end of the cylinder cover 17 will automatically open to allow outside air to enter the material cylinder 19 to balance the air pressure and facilitate the next filling operation.

[0044] Working principle: When using

[0045] When the equipment starts working, motor 21 is started first. The output end of motor 21 is connected to turntable 4. When motor 21 rotates, it will drive turntable 4 to rotate on base 5. The surface of turntable 4 is provided with placement groove 6. As turntable 4 rotates, the position of placement groove 6 will change continuously, so that the concentrated liquid container placed in placement groove 6 can reach different processing positions in sequence for subsequent operations such as filling.

[0046] When the height of the injection mechanism 1 needs to be adjusted, motor 9 starts to work. The output end of motor 9 is connected to lead screw 10. When motor 9 rotates, it will drive lead screw 10 to rotate in slide 8. The lead screw 10 is threaded with an internal thread sleeve 11. When lead screw 10 rotates, internal thread sleeve 11 will move up and down along the axial direction of lead screw 10 under the action of the thread. Lifting plate 2 is fixed on the surface of internal thread sleeve 11. When internal thread sleeve 11 moves up and down, it will drive lifting plate 2 to move up and down together, thereby realizing the adjustment of the height of injection mechanism 1. By controlling the forward and reverse rotation of motor 9, the lifting plate 2 can be raised and lowered, so that injection mechanism 1 can accurately reach the height position that matches the concentrated liquid container in placement tank 6.

[0047] When the injection mechanism 1 reaches the appropriate position, the hydraulic cylinder 12 starts to work. The lower end of the hydraulic cylinder 12 is fixedly provided with a concave clamping block 14, and the upper end of the T-shaped movable rod 15 is set inside the concave clamping block 14. When the hydraulic cylinder 12 extends and retracts, it will push the T-shaped movable rod 15 to move up and down in the material cylinder 19 through the concave clamping block 14. The lower end of the T-shaped movable rod 15 is fixedly provided with a pressing plate 18. The outer diameter of the pressing plate 18 is the same as the inner diameter of the material cylinder 19. When the T-shaped movable rod 15 moves downward, the pressing plate 18 will press the concentrate in the material cylinder 19 downward. The lower end of the material cylinder 19 is fixedly provided with a discharge port 20. The concentrate pressed by the pressing plate 18 will be discharged from the discharge port 20 and injected into the concentrate container in the placement tank 6.

[0048] When the T-shaped movable rod 15 moves upward, a negative pressure will be formed inside the material cylinder 19. At this time, the one-way air inlet valve 16 at the top of the cylinder cover 17 will automatically open, allowing outside air to enter the material cylinder 19 to balance the air pressure and facilitate the next material filling operation.

[0049] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A concentrated liquid proportioning and adjusting device, comprising a base (5), characterized in that: The base (5) is equipped with a motor (21) inside. The output end of the motor (21) is equipped with a turntable (4). The surface of the turntable (4) is provided with a placement groove (6). The base (5) is equipped with lifting mechanisms (3) on both sides. The lifting mechanism (3) is equipped with a material injection mechanism (1) on one side.

2. The concentrated liquid proportioning and adjustment equipment according to claim 1, characterized in that: The lifting mechanism (3) includes a lifting plate (2), a support plate (7), a slide groove (8), a motor (9), a lead screw (10), and an internal threaded sleeve (11).

3. The concentrated liquid proportioning and adjustment equipment according to claim 2, characterized in that: The support plate (7) is fixedly installed on both sides of the base (5). The inner side of the support plate (7) is provided with a sliding groove (8). The upper end of the sliding groove (8) is fixedly provided with a motor (9). The output end of the motor (9) is provided with a lead screw (10). The surface of the lead screw (10) is threadedly connected with an internal thread sleeve (11). The surface of the internal thread sleeve (11) is fixedly provided with a lifting plate (2).

4. The concentrated liquid proportioning and adjustment equipment according to claim 3, characterized in that: The surface of the lifting plate (2) is provided with a material injection mechanism (1). The material injection mechanism (1) is arranged in a ring with the axis of the lifting plate (2) as the center, and the material injection mechanism (1) is arranged vertically and vertically corresponding to the placement groove (6).

5. The concentrated liquid proportioning and adjustment equipment according to claim 4, characterized in that: The material injection mechanism (1) includes a hydraulic cylinder (12), a support frame (13), a concave clamping block (14), a T-shaped movable rod (15), a one-way air inlet valve (16), a cylinder cover (17), an extrusion plate (18), a material cylinder (19), and a discharge port (20).

6. The concentrated liquid proportioning and adjustment equipment according to claim 5, characterized in that: The support frame (13) is fixedly installed on the upper end of the lifting plate (2). A hydraulic cylinder (12) is fixedly installed on the upper end of the support frame (13), and a concave clamping block (14) is fixedly installed on the lower end of the hydraulic cylinder (12).

7. The concentrated liquid proportioning and adjustment equipment according to claim 6, characterized in that: The support frame (13) is fixedly provided with a material cylinder (19). The upper end of the material cylinder (19) is threadedly connected with a cylinder cover (17). A T-shaped movable rod (15) is slidably provided inside the material cylinder (19). The upper end of the T-shaped movable rod (15) is set inside the concave clamp (14). The lower end of the T-shaped movable rod (15) is fixedly provided with an extrusion plate (18). The outer diameter of the extrusion plate (18) is the same as the inner diameter of the material cylinder (19). The lower end of the material cylinder (19) is fixedly provided with a discharge port (20). The upper end of the cylinder cover (17) is fixedly provided with a one-way air inlet valve (16).

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