Horizontal reactor baffle plate structure
Patent Information
- Application Number
- CN202521741739.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-15
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-08-15
AI Technical Summary
通常高压反应釜型式为卧式多腔室,主要包括:壳体、进出口接管组件、搅拌装置、隔板组件、加热装置等组成,每个腔室使用高度不同的隔仓板将反应釜分隔成多个腔室,如图1所示,通常隔仓板主体1上端设有固定溢流口21,其下端设有人孔门22,固定溢流口21中设有堰板23,人孔门22中设有人孔挡板24;人孔门22在反应釜制造过程中,建立各腔室间的连接通道,提升其制造的工艺性,反应釜正常状态下,人孔门22处于常闭状态,相邻两腔室内的浆料通过固定溢流口21流动;但该结构腔室内浆料的混合及流动性较差,影响了反应速率及均匀性,降低了生产效率
[0009]综上所述,本实用新型能增强对腔室内浆料的扰动,提高浆料混合的均匀性及流动性,改善腔室内反应条件,促进釜内反应,可提高生产效率。
Smart Images

Figure CN224656696U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a partition plate structure, and more particularly to a partition plate structure for a high-pressure horizontal reactor. Background Technology
[0002] High-pressure reactors, as the core equipment for high-pressure acid leaching, are used to leach valuable metals from minerals under conditions of high temperature, high pressure, and high acid concentration. Typically, high-pressure reactors are horizontal multi-chamber reactors, mainly composed of: a shell, inlet and outlet pipe assemblies, a stirring device, a baffle assembly, and a heating device. Each chamber is divided into multiple chambers using baffles of different heights. Figure 1 As shown, the main body 1 of the partition plate is usually provided with a fixed overflow port 21 at the upper end and a manhole 22 at the lower end. A weir plate 23 is provided in the fixed overflow port 21 and a manhole baffle 24 is provided in the manhole 22. During the manufacturing process of the reactor, the manhole 22 establishes a connecting channel between the chambers and improves the manufacturing process. Under normal conditions, the manhole 22 is in a normally closed state, and the slurry in the adjacent chambers flows through the fixed overflow port 21. However, the mixing and flowability of the slurry in the chambers of this structure are poor, which affects the reaction rate and uniformity and reduces the production efficiency. Summary of the Invention
[0003] The purpose of this invention is to address the aforementioned shortcomings of the prior art by providing a horizontal reactor partition plate structure that enhances the disturbance of the slurry within the chamber, improves the uniformity and flowability of the slurry mixing, improves the reaction conditions within the chamber, promotes the reaction within the reactor, and can improve production efficiency.
[0004] To achieve the above objectives, this utility model provides a horizontal reactor partition plate structure, comprising a partition plate body, a fixed overflow port at the upper end of the partition plate body and a manhole door at the lower end, a weir plate in the fixed overflow port, and a manhole baffle in the manhole door; characterized in that: several inclined fins are fixedly connected to both the front and back sides of the partition plate body, and the inclination direction of each fin is the same.
[0005] When in use, the inclined fins, in conjunction with the stirring device inside the reactor, can enhance the disturbance of the slurry in the chamber, improve the uniformity and fluidity of the slurry mixing, improve the reaction conditions inside the chamber, promote the reaction inside the reactor, and improve production efficiency.
[0006] As a further improvement of this utility model, all the fins are hollow fins, and the inner cavity of the hollow fins on the front or back of the main body of the partition plate is connected to the same vent pipe. Several air guide holes are provided on both sides of the hollow fins. High-temperature and high-pressure steam or air is introduced into the chamber through the vent pipe and each hollow fin, which increases the mixing and fluidity of the slurry and further improves the reaction conditions in each chamber.
[0007] As a further improvement of this utility model, the main body of the partition plate is provided with a flow guide hole in the middle, and a flow guide hole baffle is provided in the flow guide hole; the flow guide hole baffle is removed according to the working conditions, so that the slurry between the two adjacent chambers can be exchanged in the middle, and play a role in local disturbance of the slurry.
[0008] As a further improvement of this utility model, the weir plate is an adjustable weir plate, the manhole baffle is an adjustable manhole baffle, and the guide hole baffle is an adjustable guide hole baffle; the adjustable weir plate can adjust the size of the overflow port of adjacent chambers and control the amount of slurry in adjacent chambers; the adjustable manhole baffle can be adjusted to open in case of an accident to allow slurry to be discharged; according to the mixing of slurry in each chamber, the adjustable guide hole baffle can adjust the size of the guide hole in time to increase or decrease the flow of slurry in adjacent chambers;
[0009] In summary, this invention can enhance the disturbance of the slurry in the chamber, improve the uniformity and fluidity of the slurry mixing, improve the reaction conditions in the chamber, promote the reaction in the reactor, and improve production efficiency. Attached Figure Description
[0010] Figure 1 This is the front view of the existing compartment.
[0011] Figure 2 This is a schematic diagram of the front view of an embodiment of the present utility model.
[0012] Figure 3 This is a schematic diagram of the reverse side of an embodiment of the present utility model.
[0013] Figure 4 This is an enlarged view of the fin structure of an embodiment of this utility model.
[0014] Figure 5 This is a schematic diagram of the air guide holes on the fins. Detailed Implementation
[0015] The present invention will be further described below with reference to the accompanying drawings.
[0016] like Figures 2 to 4 As shown, the horizontal reactor partition plate structure of this embodiment includes a partition plate body 1, a fixed overflow port 2 at the upper end of the partition plate body, a manhole door 3 at the lower end, a guide hole 4 in the middle, an adjustable weir plate 6 in the fixed overflow port 2, an adjustable manhole baffle 7 in the manhole door 3, and an adjustable guide hole baffle 8 in the guide hole 4; several inclined hollow fins 9 are welded and fixed to the front and back of the partition plate body 1, and the inclination direction of each hollow fin 9 is the same. The inner cavity of the several hollow fins 9 on the front or back is connected to the same vent pipe 11. The vent pipe 11 is provided with flow holes located in the inner cavity of each hollow fin 9, and several air guide holes 10 are provided on both sides of the hollow fin 9.
[0017] In use, the inclined hollow fins 9, in conjunction with the stirring device inside the reactor, enhance the disturbance of the slurry in the chamber, improving the uniformity and flowability of the slurry mixture. Furthermore, high-temperature, high-pressure steam or air can be introduced into the chamber through the vent pipe 11, the hollow fins 9, and the air guide holes 10, further improving the reaction conditions in each chamber and promoting the reaction within the reactor, thereby increasing production efficiency. The adjustable weir plate 6 allows for adjustment of the overflow port size of adjacent chambers and control of the slurry usage in adjacent chambers. The adjustable manhole baffle 7 can be adjusted and opened in case of an accident to allow slurry discharge. Based on the mixing conditions of the slurry in each chamber, the adjustable guide hole baffle 8 can adjust the size of the guide hole in a timely manner, allowing slurry exchange between adjacent chambers in the middle, increasing or decreasing the slurry flow in adjacent chambers, and providing localized disturbance of the slurry.
[0018] The above embodiments have been used to illustrate the invention, but it should be understood that the above embodiments are for illustrative purposes only and are not intended to limit the invention to the scope of the described embodiments.
Claims
1. A horizontal reactor partition plate structure, comprising a partition plate body, a fixed overflow port at the upper end and a manhole at the lower end of the partition plate body, a weir plate in the fixed overflow port, and a manhole baffle in the manhole; characterized in that: Several inclined fins are fixed to both the front and back of the main body of the compartment plate, and the inclination direction of each fin is the same.
2. The horizontal reactor partition plate structure as described in claim 1, characterized in that: All the fins are hollow fins, and the inner cavity of the hollow fins on the front or back is connected to the same vent pipe. Several air guide holes are provided on both sides of the hollow fins.
3. A horizontal reactor partition plate structure as described in claim 1 or 2, characterized in that: The main body of the partition plate is provided with a flow guide hole in the middle, and a flow guide hole baffle is provided in the flow guide hole.
4. The horizontal reactor partition plate structure as described in claim 3, characterized in that: The weir plate is an adjustable weir plate, the manhole baffle is an adjustable manhole baffle, and the guide hole baffle is an adjustable guide hole baffle.