Long service life multi-section mercury analyzer catalytic tube
Patent Information
- Application Number
- CN202521159056.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-06
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-06-06
AI Technical Summary
[0002]现有技术的测汞仪用的催化管,一般都是在整体式管体内加入催化物料,经过一段使用时间后,将催化物料进行整体更换,在更换过程中,物料很容易发生散落现象,而且反复装填物料,很容易引起催化管内部的结构发生损坏,缩短使用寿命,并且很多物料并没有实现充分的利用,特别是位于后端的物料,会造成一定程度的浪费
[0011] The beneficial effects of this utility model are that the catalytic tube for the multi-segment mercury analyzer with a long service life adopts a multi-segment split structure design, which is convenient for disassembly and maintenance. After the first segment is saturated, it can be directly replaced. Moreover, the usage order of each segment can be changed according to the actual situation, thereby improving the utilization rate of the catalytic material and reducing the cost of use. The internal partition and the external partition are set to extend the catalytic time and improve the catalytic effect. Furthermore, it does not require frequent disassembly and assembly for internal material replacement, which ensures the integrity of the overall structure and extends the service life.
Smart Images

Figure CN224656722U_ABST
Abstract
Description
Technical Field
[0001] This utility model specifically relates to a catalytic tube for a multi-segment mercury analyzer with a long service life. Background Technology
[0002] The catalyst tubes used in existing mercury analyzers are generally made by adding catalyst material into an integral tube. After a period of use, the catalyst material is replaced as a whole. During the replacement process, the material is prone to scattering. Moreover, repeated filling of material can easily damage the internal structure of the catalyst tube, shorten its service life, and much of the material is not fully utilized, especially the material at the end, which will cause a certain degree of waste. Utility Model Content
[0003] The technical problem to be solved by this utility model is to provide a catalytic tube for a multi-segment mercury analyzer with a long service life in order to overcome the shortcomings of the prior art.
[0004] The technical solution adopted by this utility model to solve its technical problem is: a catalytic tube for a multi-segment mercury analyzer with a long service life, comprising three filter units connected end to end;
[0005] The filter unit includes a cylindrical body, a male connector, a female connector, and a partition unit disposed within the cylindrical body. The cylindrical body is cylindrical, and the male connector and female connector are respectively disposed at both ends of the cylindrical body. The male connector is provided with a threaded post, and the female connector is provided with a threaded groove. The threaded post matches the threaded groove, and the threaded post is located on the side of the male connector away from the cylindrical body.
[0006] The separating unit includes an outer separating component and an inner separating component. The inner separating component includes a separating plate and a separating cylinder. The inner separating component also includes a flow guide plate and a flow guide cylinder. Both the separating plate and the flow guide plate are circular and are disposed inside the cylinder. The separating plate and the flow guide plate are parallel and coaxially arranged with the cylinder. The separating plate and the flow guide plate are located at opposite ends of the cylinder. The outer edges of the separating plate and the flow guide plate are sealed to the inner wall of the cylinder. The separating cylinder has openings at both ends and is coaxially arranged with the cylinder. One end of the separating cylinder is sealed to the separating plate. A circular hole is provided at the center of the partition plate, the center of which coincides with the center of the partition plate. The diameter of the circular hole is smaller than the diameter of the partition cylinder. A flow guide cylinder is sleeved on the partition cylinder and is coaxially arranged with the partition cylinder. The diameter of the flow guide cylinder is larger than the diameter of the partition cylinder. One end of the flow guide cylinder is sealed to the flow guide plate. A gap is provided between the end of the partition cylinder away from the partition plate and the flow guide plate. A gap is provided between the end of the flow guide cylinder away from the flow guide plate and the partition plate. An annular hole is provided on the flow guide plate, the center of which coincides with the center of the flow guide plate. The inner diameter of the annular hole is larger than the outer diameter of the flow guide cylinder.
[0007] Preferably, a sealing ring is provided at the connection between the male connector and the cylinder, and the sealing ring is fitted onto the male connector.
[0008] Preferably, the cylinder contains material, which is located between the partition plate and the guide plate.
[0009] Preferably, a first filter cotton is provided on one side of the partition plate. The first filter cotton is cylindrical, and its diameter is slightly larger than the inner diameter of the cylinder. The first filter cotton is located inside the cylinder and between the partition plate and the male connector.
[0010] Preferably, a second filter cotton is provided on one side of the guide plate. The second filter cotton is cylindrical, and its diameter is slightly larger than the inner diameter of the cylinder. The second filter cotton is located inside the cylinder and between the guide plate and the female connector.
[0011] The beneficial effects of this utility model are that the catalytic tube for the multi-segment mercury analyzer with a long service life adopts a multi-segment split structure design, which is convenient for disassembly and maintenance. After the first segment is saturated, it can be directly replaced. Moreover, the usage order of each segment can be changed according to the actual situation, thereby improving the utilization rate of the catalytic material and reducing the cost of use. The internal partition and the external partition are set to extend the catalytic time and improve the catalytic effect. Furthermore, it does not require frequent disassembly and assembly for internal material replacement, which ensures the integrity of the overall structure and extends the service life. Attached Figure Description
[0012] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0013] Figure 1 This is a schematic diagram of the catalytic tube for a multi-segment mercury analyzer with a long service life according to this utility model;
[0014] Figure 2 This is a schematic diagram of the filter unit of the catalytic tube for a multi-segment mercury analyzer with a long service life according to this utility model.
[0015] Figure 3 This is a schematic diagram of the diaphragm structure of the catalytic tube for a multi-segment mercury analyzer with a long service life according to this utility model.
[0016] Figure 4 This is a schematic diagram of the flow guide plate of the catalytic tube for a multi-segment mercury analyzer with a long service life according to this utility model.
[0017] In the diagram: 1. Cylinder body, 2. Male connector, 3. Female connector, 4. Separator plate, 5. Guide plate, 6. Separator cylinder, 7. Guide cylinder, 8. First filter cotton, 9. Second filter cotton, 10. Sealing ring, 11. Round hole, 12. Annular hole. Detailed Implementation
[0018] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.
[0019] like Figures 1-4 As shown, a catalytic tube for a multi-segment mercury analyzer with a long service life includes three filter units connected end to end.
[0020] The filter unit includes a cylindrical body 1, a male connector 2, a female connector 3, and a partition unit disposed inside the cylindrical body 1. The cylindrical body 1 is cylindrical. The male connector 2 and the female connector 3 are respectively disposed at both ends of the cylindrical body 1. The male connector 2 is provided with a threaded post, and the female connector 3 is provided with a threaded groove. The threaded post matches the threaded groove, and the threaded post is located on the side of the male connector 2 away from the cylindrical body 1.
[0021] The partition unit includes an outer partition and an inner partition. The inner partition includes a partition plate 4 and a partition cylinder 6. The inner partition also includes a guide plate 5 and a guide cylinder 7. Both the partition plate 4 and the guide plate 5 are circular and are disposed inside the cylinder 1. The partition plate 4 and the guide plate 5 are parallel and coaxially arranged with the cylinder 1. The partition plate 4 and the guide plate 5 are located at opposite ends within the cylinder 1. The outer edges of the partition plate 4 and the guide plate 5 are sealed to the inner wall of the cylinder 1. The partition cylinder 6 is open at both ends and coaxially arranged with the cylinder 1. One end of the partition cylinder 6 is sealed to the partition plate 4. A circular hole 11 is provided at the center of the flow guide 6, the center of which coincides with the center of the partition plate 4. The diameter of the circular hole 11 is smaller than the diameter of the partition cylinder 6. The flow guide 7 is sleeved on the partition cylinder 6 and is coaxially arranged with the partition cylinder 6. The diameter of the flow guide 7 is larger than the diameter of the partition cylinder 6. One end of the flow guide 7 is sealed to the flow guide plate 5. There is a gap between the end of the partition cylinder 6 away from the partition plate 4 and the flow guide plate 5. There is also a gap between the end of the flow guide 7 away from the flow guide plate 5 and the partition plate 4. The flow guide plate 5 is provided with an annular hole 11, the center of which coincides with the center of the flow guide plate 5. The inner diameter of the annular hole 11 is larger than the outer diameter of the flow guide 7.
[0022] Preferably, a sealing ring 10 is provided at the connection between the male connector 2 and the cylinder 1, and the sealing ring 10 is sleeved on the male connector 2.
[0023] Preferably, the cylinder 1 contains material, which is located between the partition plate 4 and the guide plate 5.
[0024] Preferably, a first filter cotton 8 is provided on one side of the partition plate 4. The first filter cotton 8 is cylindrical and its diameter is slightly larger than the inner diameter of the cylinder 1. The first filter cotton 8 is located inside the cylinder 1 and between the partition plate 4 and the male connector 2.
[0025] Preferably, a second filter cotton 9 is provided on one side of the guide plate 5. The second filter cotton 9 is cylindrical and its diameter is slightly larger than the inner diameter of the cylinder 1. The second filter cotton 9 is located inside the cylinder 1 and between the guide plate 5 and the female connector 3.
[0026] In fact, the number of filter units can be set according to actual needs, and the amount of catalyst material filled in each filter unit can also be adjusted according to actual needs.
[0027] The male connector 2 and female connector 3 of two adjacent filter units are threaded together, and the sealing ring 10 is used to seal the connection to prevent air leakage.
[0028] Gas enters the cylinder 1 from the male connector 2, first passes through the first filter cotton 8, then enters the separator 6 through the round hole 11 on the separator plate 4, then flows back from the gap between the separator 6 and the guide plate 5 to the gap between the separator 6 and the guide tube 7, then enters the gap between the guide tube 7 and the cylinder 1 through the gap between the guide tube 7 and the separator plate 4, and then flows out from the annular hole 12 on the guide plate 5. After passing through the second filter cotton 9, it exits from the female connector 3.
[0029] This actually forms an S-shaped path, which prolongs the catalytic time and improves the catalytic effect.
[0030] During normal operation, the frontmost filter unit experiences the greatest consumption. Even when the frontmost filter unit becomes saturated and unusable, the rearmost filter units still retain adsorption capacity. Therefore, simply removing the frontmost filter unit and replacing it with a new one is sufficient. Alternatively, the rearmost filter unit can be moved forward one position to fully utilize the catalytic material, improve material utilization, and reduce operating costs. Furthermore, the disassembly and assembly of the catalytic unit does not affect the overall structure of other filter units; only simple replacement is required, significantly reducing the probability of structural damage and extending service life.
[0031] Compared with existing technologies, this long-life multi-segment mercury analyzer catalytic tube adopts a multi-segment split structure design, which is convenient for disassembly and maintenance. After the first segment is saturated, it can be directly replaced. Moreover, the usage order of each segment can be changed according to the actual situation, thereby improving the utilization rate of the catalytic material and reducing the operating cost. The internal and external separators extend the catalytic time and improve the catalytic effect. Furthermore, it does not require frequent disassembly and assembly for internal material replacement, ensuring the integrity of the overall structure and extending its service life.
[0032] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. A catalytic tube for a multi-segment mercury analyzer with a long service life, characterized in that, It includes three filter units connected end to end; The filter unit includes a cylindrical body, a male connector, a female connector, and a partition unit disposed within the cylindrical body. The cylindrical body is cylindrical, and the male connector and female connector are respectively disposed at both ends of the cylindrical body. The male connector is provided with a threaded post, and the female connector is provided with a threaded groove. The threaded post matches the threaded groove, and the threaded post is located on the side of the male connector away from the cylindrical body. The separating unit includes an outer separating component and an inner separating component. The inner separating component includes a separating plate and a separating cylinder. The inner separating component also includes a flow guide plate and a flow guide cylinder. Both the separating plate and the flow guide plate are circular and are disposed inside the cylinder. The separating plate and the flow guide plate are parallel and coaxially arranged with the cylinder. The separating plate and the flow guide plate are located at opposite ends of the cylinder. The outer edges of the separating plate and the flow guide plate are sealed to the inner wall of the cylinder. The separating cylinder has openings at both ends and is coaxially arranged with the cylinder. One end of the separating cylinder is sealed to the separating plate. A circular hole is provided at the center of the partition plate, the center of which coincides with the center of the partition plate. The diameter of the circular hole is smaller than the diameter of the partition cylinder. A flow guide cylinder is sleeved on the partition cylinder and is coaxially arranged with the partition cylinder. The diameter of the flow guide cylinder is larger than the diameter of the partition cylinder. One end of the flow guide cylinder is sealed to the flow guide plate. A gap is provided between the end of the partition cylinder away from the partition plate and the flow guide plate. A gap is provided between the end of the flow guide cylinder away from the flow guide plate and the partition plate. An annular hole is provided on the flow guide plate, the center of which coincides with the center of the flow guide plate. The inner diameter of the annular hole is larger than the outer diameter of the flow guide cylinder.
2. The catalytic tube for a long-life multi-segment mercury analyzer as described in claim 1, characterized in that, A sealing ring is provided at the connection between the male connector and the cylinder, and the sealing ring is fitted onto the male connector.
3. The catalytic tube for a long-life multi-segment mercury analyzer as described in claim 1, characterized in that, The cylinder contains material, which is located between the partition plate and the guide plate.
4. The catalytic tube for a long-life multi-segment mercury analyzer as described in claim 1, characterized in that, A first filter cotton is provided on one side of the partition plate. The first filter cotton is cylindrical and its diameter is larger than the inner diameter of the cylinder. The first filter cotton is located inside the cylinder and between the partition plate and the male connector.
5. The catalytic tube for a long-life multi-segment mercury analyzer as described in claim 1, characterized in that, A second filter cotton is provided on one side of the guide plate. The second filter cotton is cylindrical and its diameter is larger than the inner diameter of the cylinder. The second filter cotton is located inside the cylinder and between the guide plate and the female connector.