Production equipment of a stabilizer special for decorative door plate
Patent Information
- Application Number
- CN202522011119.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-18
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-18
AI Technical Summary
[0005]本实用新型是为了克服现有技术中稳定剂的生产装置存在加热不均、生产效率低的不足,提供了一种能够提高加热均匀性和生产效率的装饰门板专用稳定剂的生产设备
[0014] Preferably, the scraper is ring-shaped and sleeved onto the inner heating element. The scraper is also connected to a handle. The ring-shaped design allows for the complete scraping of the stabilizer material when the inner heating element is removed, and the handle facilitates handling. This improves both discharge efficiency and ease of use.
Smart Images

Figure CN224656736U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of stabilizer production equipment, and in particular to a production equipment for a special stabilizer for decorative door panels. Background Technology
[0002] Stabilizers for decorative door panels include stabilizers for wood-based door panels (such as MDF, particleboard, plywood, and solid wood) and stabilizers for PVC-coated / acrylic door panels. Stabilizers are essential additives in PVC processing and are added directly during the PVC material mixing stage. They are mixed at high speed with PVC resin, plasticizers, fillers, etc. Therefore, the production and preparation of heat stabilizers, which are the main components of stabilizers for decorative door panels, are very important.
[0003] Chinese Patent Grant Announcement No.: CN 213791643 U, Grant Announcement Date: July 27, 2021. This utility model relates to a heating device for stabilizer production, belonging to the technical field of stabilizer production equipment. Addressing the problem of poor performance in existing heating devices, the following solution is proposed: It includes a heating chamber, inside which is a reaction vessel body. A cover plate is provided on the top of the heating chamber, and a stepper motor is fixed to the top of the cover plate. The output end of the stepper motor is driven and connected to a rotating shaft. The end of the rotating shaft away from the stepper motor extends into the interior of the reaction vessel body and is fixed with a stirring block. The stirring block is slidably connected to the inner wall of the bottom of the reaction vessel body. The drawback of this technical solution is that, even with this stirring method, the raw material on the inner side at the center of the shaft cannot be heated quickly and evenly, resulting in uneven heating, prolonged production time, and reduced production efficiency.
[0004] In summary, the stabilizer production equipment suffers from uneven heating and low production efficiency. Utility Model Content
[0005] The present invention aims to overcome the shortcomings of existing stabilizer production devices, such as uneven heating and low production efficiency, and provides a production equipment for a special stabilizer for decorative door panels that can improve heating uniformity and production efficiency.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: Production equipment for a special stabilizer for decorative door panels, including The base is connected to a support frame; An external heating box is connected to an external support rod, which is connected to a support frame. The inner heating element is connected to the outer heating box. The inner heating element is connected to an inner support rod, which is detachably connected to the support frame. The reactor vessel is placed between the outer heating box and the inner heating vessel. The reactor vessel is connected to a connecting bracket, which can be detachably connected to the support frame. A filling column is placed inside the inner heating element, and the filling column is detachably connected to the inner heating element. The central axes of the external heating box, the internal heating chamber, the reactor vessel chamber, and the packing column coincide; Heating coils are connected to both the outer heating box and the inner heating tank. The heating coils in the outer heating box are arranged around the reactor tank, and the heating coils in the inner heating tank are arranged around the packing column. The scraper is movably connected to the internal heating element.
[0007] The base supports the outer heating box, inner heating chamber, and reactor chamber via a support frame. The outer heating box, inner heating chamber, reactor chamber, and filling column are nested layer by layer from the outside to the inside. The outer heating box and inner heating chamber are used to add heating liquid, while the reactor chamber is used to add stabilizer raw materials. The layered arrangement compresses the horizontal thickness of the heating liquid and stabilizer raw materials, making them thinner. With the help of the spirally arranged heating coils, the thinner heating liquid is rapidly heated by the heating coils. The thinner stabilizer raw materials are heated evenly and quickly by the heating liquid, preventing uneven heating caused by localized heating, long heating time, or laborious periodic stirring and turning. The detachable connection between the inner heating chamber and the reactor chamber allows the reactor chamber to be quickly disassembled and directly discharged as a whole. The scraper scrapes the raw materials on the outer surface of the inner heating chamber and allows them to flow into the inner heating chamber when it is removed, thus preventing waste. This achieves the effects of improving the uniformity and efficiency of heating the stabilizer in the production equipment, improving the preparation quality of stabilizers for decorative door panels, and facilitating material cutting and disassembly maintenance.
[0008] Preferably, the support frame is connected to a positioning seat, which has a positioning groove. An outer support rod is connected to a positioning block, which inserts into the positioning groove and is bolted to the support frame. The positioning seat, through the insertion of the positioning block into the positioning groove, enables the external heating box to be quickly and stably positioned and installed, and finally fixed with bolts. This improves the efficiency of component assembly in the production unit.
[0009] Preferably, four positioning seats, four outer support rods, and four positioning blocks are provided, arranged symmetrically in pairs on the support frame. Multiple positioning seats, outer support rods, and positioning blocks are arranged in a cross pattern, which enhances the supporting force and stability, thereby improving the operational stability of the production equipment.
[0010] Preferably, the support frame is equipped with limiting groove one and limiting groove two, which are symmetrically arranged. The inner support rod is connected to lifting rod one and lifting rod two, both of which are connected to the inner heating element. Lifting rod one is inserted into limiting groove one, and lifting rod two is inserted into limiting groove two. A pressure block is rotatably connected to the support frame, and both lifting rod one and lifting rod two are movably connected to the pressure block. The inner support rod is positioned and installed by connecting to the support frame via lifting rod one on one side and lifting rod two on the other side. Pressure blocks are provided at both lifting rod one and lifting rod two. One pressure block locks lifting rod one in limiting groove one by rotation, and the other pressure block locks lifting rod two in limiting groove two by rotation, preventing the inner heating element from falling out of the support frame and being affected by buoyancy, while also facilitating disassembly. This achieves the effect of improving the assembly stability of the inner heating element and facilitating disassembly.
[0011] Preferably, the support frame has two mounting slots, Mounting Slot 1 and Mounting Slot 2, which are symmetrically arranged. The connecting bracket includes Mounting Bracket 1 and Mounting Bracket 2, both of which are connected to the reactor vessel. Mounting Bracket 1 is inserted into Mounting Slot 1, and Mounting Bracket 2 is inserted into Mounting Slot 2. A limiting rod is inserted into the support frame. Both Mounting Bracket 1 and Mounting Bracket 2 have limiting holes, and the limiting rod is inserted into these holes. The reactor vessel is positioned and mounted on the support frame using Mounting Bracket 1 and Mounting Bracket 2. The limiting rod, inserted into the limiting hole, prevents the reactor vessel from falling out of the support frame and being affected by buoyancy, while also facilitating disassembly. This achieves the effect of improving the assembly stability of the reactor vessel and facilitating disassembly.
[0012] Preferably, both the external heating chamber and the internal heating tank are connected to a fixing ring one and a fixing ring two. Fixing ring one is connected to a water inlet pipe, and fixing ring two is connected to a water outlet pipe. The water inlet pipe is connected to the internal heating tank via fixing ring one, and the water outlet pipe is connected to the internal heating tank via fixing ring two. This facilitates the fixing of the water inlet and outlet pipes and allows for easy connection to a water supply and pumping system later. This improves the ease of use and heating efficiency of the production equipment.
[0013] Preferably, the reactor vessel is connected to a third fixed ring and a fourth fixed ring. The third fixed ring is connected to a feed pipe, and the fourth fixed ring is connected to a discharge pipe. The third fixed ring connects to the reactor vessel to the feed pipe, and the fourth fixed ring connects to the reactor vessel to the discharge pipe. This facilitates the fixing of the feed and discharge pipes and allows for easy integration into the feeding and discharging systems later, meeting the needs of continuous production. This improves the ease of use of the production equipment and enhances heating efficiency.
[0014] Preferably, the scraper is ring-shaped and sleeved onto the inner heating element. The scraper is also connected to a handle. The ring-shaped design allows for the complete scraping of the stabilizer material when the inner heating element is removed, and the handle facilitates handling. This improves both discharge efficiency and ease of use.
[0015] The beneficial effects of this utility model are: improving the uniformity and efficiency of heating the stabilizer in the production device; improving the preparation quality of the stabilizer for decorative door panels; facilitating material feeding and disassembly / maintenance; improving the assembly efficiency of the production device's parts; and improving the discharge efficiency and ease of use. Attached Figure Description
[0016] Figure 1 This is a perspective view of the utility model; Figure 2 yes Figure 1 Top view; Figure 3 yes Figure 1 A sectional view; Figure 4 This is a diagram showing the connection between the card block and the card slot.
[0017] In the diagram: 1. Base, 2. Support frame, 3. External heating box, 4. External support rod, 5. Internal heating chamber, 6. Internal support rod, 7. Reactor chamber, 8. Connecting bracket, 9. Filling column, 10. Heating coil, 11. Scraper, 12. Positioning seat, 13. Positioning groove, 14. Positioning block, 15. Lifting rod one, 16. Lifting rod two, 17. Pressing block, 18. Support one, 19. Support two, 20. Limiting rod, 21. Limiting hole, 22. Fixing ring one, 23. Fixing ring two, 24. Water inlet pipe, 25. Water outlet pipe, 26. Fixing ring three, 27. Fixing ring four, 28. Feed pipe, 29. Handle, 30. Locking block, 31. Locking groove, 32. Discharge pipe. Detailed Implementation
[0018] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit this application or its application or use. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0019] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0020] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values of components illustrated in these embodiments do not limit the scope of this application. For ease of illustration, spatial relative terms such as “up,” “down,” “left,” and “right” are used in the embodiments to describe the relationship of one element or feature shown in the figures relative to another element or feature. It should be understood that, in addition to the orientations shown in the figures, spatial terms are intended to include different orientations of the device in use or operation. For example, if the device in the figure is inverted, an element described as being “below” other elements or features would be positioned “up” other elements or features. Thus, the exemplary term “down” can include both up and down orientations. The device may be positioned in other ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein can be interpreted accordingly. It should also be understood that, for ease of description, the dimensions of the various parts shown in the figures are not drawn to actual scale. Techniques, processes, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, processes, and equipment should be considered part of the specification. In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following figures denote similar items; therefore, once an item is defined in one figure, it need not be discussed further in subsequent figures.
[0021] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this application.
[0022] Example 1: like Figure 1 , 3As shown, a production equipment for a special stabilizer for decorative door panels includes a base 1, with a support frame 2 connected to the base 1; an external heating box 3, with an external support rod 4 connected to the external heating box 3, and the external support rod 4 connected to the support frame 2; an internal heating chamber 5, which is sleeved with the external heating box 3, and is connected to an internal support rod 6, which is detachably connected to the support frame 2; and a reaction vessel 7, which is placed between the external heating box 3 and the internal heating chamber 5, and is connected to a connecting bracket 8, which is connected to the support frame 2. 2. Disassembly and connection; Filling column 9, the filling column 9 is placed inside the inner heating tank 5, and the filling column 9 is disassembled and connected to the inner heating tank 5; The central axes of the outer heating box 3, the inner heating tank 5, the reactor tank 7 and the filling column 9 coincide; Heating coil 10, the outer heating box 3 and the inner heating tank 5 are both connected to the heating coil 10, the heating coil 10 in the outer heating box 3 is arranged around the reactor tank 7, and the heating coil 10 in the inner heating tank 5 is arranged around the filling column 9; Scraper 11, the scraper 11 is movably connected to the inner heating tank 5.
[0023] like Figure 1 , 2 As shown, the support frame 2 is connected to a positioning seat 12, the positioning seat 12 is provided with a positioning groove 13, the outer support rod 4 is connected to a positioning block 14, the positioning block 14 is inserted into the positioning groove 13, and the positioning block 14 is bolted to the support frame 2. There are four positioning seats 12, four outer support rods 4 and four positioning blocks 14, which are symmetrically arranged in pairs on the support frame 2.
[0024] like Figure 1 , 2 As shown, the support frame 2 is connected to a limiting groove 1 and a limiting groove 2, which are symmetrically arranged. The inner support rod 6 is connected to a lifting rod 15 and a lifting rod 2 16. Both lifting rod 15 and lifting rod 2 16 are connected to the inner heating element 5. Lifting rod 15 is inserted into limiting groove 1, and lifting rod 2 16 is inserted into limiting groove 2. The support frame 2 is rotatably connected to a pressure block 17, and both lifting rod 15 and lifting rod 2 16 are movably connected to the pressure block 17.
[0025] like Figure 2 As shown, the support frame 2 is provided with mounting slot one and mounting slot two, which are arranged symmetrically. The connecting bracket 8 includes bracket one 18 and bracket two 19. Both bracket one 18 and bracket two 19 are connected to the reactor vessel 7. Bracket one 18 is inserted into mounting slot one, and bracket two 19 is inserted into mounting slot two. The support frame 2 is connected with a limiting rod 20. Both bracket one 18 and bracket two 19 are provided with limiting holes 21, and the limiting rod 20 is inserted into the limiting holes 21.
[0026] like Figure 2As shown, both the external heating box 3 and the internal heating tank 5 are connected to a fixing ring 1 22 and a fixing ring 23. The fixing ring 1 22 is connected to a water inlet pipe 24, and the fixing ring 23 is connected to a water outlet pipe 25. The reactor tank 7 is connected to a fixing ring 3 26 and a fixing ring 4 27. The fixing ring 3 26 is connected to a feed pipe 28, and the fixing ring 4 27 is connected to a discharge pipe 32.
[0027] like Figure 1 As shown, the scraper 11 is ring-shaped and is sleeved with the inner heating element 5. The scraper 11 is connected to a handle 29.
[0028] like Figures 1-4 As shown: The filling column 9 is connected to a locking block 30, and the inner heating element 5 is provided with a locking groove 31. The locking block 30 engages with the locking groove 31. The locking groove 31 is L-shaped, so that by rotating the locking block 30 after insertion, the filling column 9 can be locked and connected to the inner heating element 5, thereby improving the installation stability of the inner heating element 5.
[0029] The heating coil 10 is connected to an external power supply device (not shown in the figure) to provide electric heating drive for the heating coil 10; the water inlet pipe 24 is connected to an external water supply device (not shown in the figure), and the water outlet pipe 25 is connected to an external water pumping device (not shown in the figure) to supply water for heating; the feed pipe 28 is connected to a stabilizer raw material storage device (not shown in the figure), and the discharge pipe 32 is connected to an external receiving device (not shown in the figure) to store the heated stabilizer and improve production efficiency.
[0030] In use: Add water through the water inlet pipe 24 to a sufficient height of the outer heating box 3 and the inner heating tank 5, add stabilizer raw material through the feed pipe 28 to a sufficient height of the reaction vessel tank 7, connect the power supply to make the heating coil 10 heat the water, realize effective and uniform rapid heating of the stabilizer raw material, thereby improving the reaction progress of the stabilizer raw material and completing the production operation of heating stabilizer.
[0031] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A production equipment for a special stabilizer for decorative door panels, characterized in that, include Base (1), the base (1) is connected to a support frame (2); An external heating box (3) is connected to an external support rod (4), which is connected to a support frame (2). An inner heating element (5) is sleeved with an outer heating box (3). An inner support rod (6) is connected to the inner heating element (5). The inner support rod (6) is detachably connected to the support frame (2). The reactor vessel (7) is placed between the outer heating box (3) and the inner heating vessel (5). The reactor vessel (7) is connected to a connecting bracket (8), which is detachably connected to the support frame (2). A filling column (9) is placed inside the inner heating element (5), and the filling column (9) is detachably connected to the inner heating element (5). The central axes of the external heating box (3), the internal heating chamber (5), the reactor chamber (7), and the filling column (9) coincide; Heating coil (10), the outer heating box (3) and the inner heating tank (5) are both connected to heating coil (10), the heating coil (10) in the outer heating box (3) is arranged around the reactor tank (7), and the heating coil (10) in the inner heating tank (5) is arranged around the filling column (9); The scraper (11) is movably connected to the inner heating element (5).
2. The production equipment for a special stabilizer for decorative door panels according to claim 1, characterized in that, The support frame (2) is connected to a positioning seat (12), the positioning seat (12) is provided with a positioning groove (13), the outer support rod (4) is connected to a positioning block (14), the positioning block (14) is inserted into the positioning groove (13), and the positioning block (14) is bolted to the support frame (2).
3. The production equipment for a special stabilizer for decorative door panels according to claim 2, characterized in that, The positioning seat (12), the outer support rod (4) and the positioning block (14) are all provided in fours and are arranged symmetrically in pairs on the support frame (2).
4. The production equipment for a special stabilizer for decorative door panels according to claim 1, characterized in that, The support frame (2) is connected to a limiting groove 1 and a limiting groove 2, which are symmetrically arranged. The inner support rod (6) is connected to a lifting rod 1 (15) and a lifting rod 2 (16). Both the lifting rod 1 (15) and the lifting rod 2 (16) are connected to the inner heating element (5). The lifting rod 1 (15) is inserted into the limiting groove 1, and the lifting rod 2 (16) is inserted into the limiting groove 2. The support frame (2) is rotatably connected to a pressure block (17), and both the lifting rod 1 (15) and the lifting rod 2 (16) are movably connected to the pressure block (17).
5. The production equipment for a special stabilizer for decorative door panels according to claim 1, characterized in that, The support frame (2) is provided with a first mounting slot and a second mounting slot, which are arranged symmetrically. The connecting bracket (8) includes a first bracket (18) and a second bracket (19). Both the first bracket (18) and the second bracket (19) are connected to the reactor vessel (7). The first bracket (18) is inserted into the first mounting slot, and the second bracket (19) is inserted into the second mounting slot. The support frame (2) is connected with a limiting rod (20). Both the first bracket (18) and the second bracket (19) are provided with a limiting hole (21), and the limiting rod (20) is inserted into the limiting hole (21).
6. The production equipment for a special stabilizer for decorative door panels according to claim 1, characterized in that, The external heating box (3) and the internal heating tank (5) are both connected to a fixing ring one (22) and a fixing ring two (23). The fixing ring one (22) is connected to a water inlet pipe (24), and the fixing ring two (23) is connected to a water outlet pipe (25).
7. The production equipment for a special stabilizer for decorative door panels according to claim 1, characterized in that, The reactor vessel liner (7) is connected to a fixed ring three (26) and a fixed ring four (27). The fixed ring three (26) is connected to a feed pipe (28), and the fixed ring four (27) is connected to a discharge pipe (32).
8. The production equipment for a special stabilizer for decorative door panels according to claim 1, characterized in that, The scraper (11) is ring-shaped and is sleeved with the inner heating element (5). The scraper (11) is connected to a handle (29).
Citation Information
Patent Citations
Stabilizer production heating device
CN213791643U