A kind of reactor visual observation window cleaning device

CN224656751UActive Publication Date: 2026-08-21HUAIAN JILI EQUIPMENT CO LTD
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Patent Information

Application Number
CN202521280460.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-23
Publication Date
2026-08-21
Estimated Expiration
2035-06-23

AI Technical Summary

Technical Problem

[0003]在反应釜工作时,内部的化工产品容易吸附在观察窗上,导致不便于人员观察釜内情况,同时其内部的温度和湿度较高,而观察窗的外壁温度较低,导致水汽在观察窗内壁凝结形成雾气,这种现象会影响观察窗的透明度,从而影响对反应釜内部情况的观察

Benefits of technology

[0016] The beneficial effects of this utility model are as follows: the reciprocating liquid enters the second guide groove and drives the paddle to move and rotate the fixed rod. At this time, the first bearing moves through the guide groove and synchronously drives the positioning rod and brush roller to move. The brush roller cleans the material adsorbed on the inner wall of the observation window body. Then, the fan and dust removal mechanism are started. The dust removal mechanism sprays water to form a water curtain in the filter box. The fan draws outside air into the filter box through the air intake pipe. The air passes through the water curtain to achieve the purpose of filtration, preventing dust from entering the fan. The filtered air is transported by the fan to the first guide groove and blown onto the observation window body, thereby achieving the defogging effect and facilitating personnel to observe the situation inside the vessel.

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Abstract

The utility model discloses a kind of visual observation window cleaning devices of reaction kettle, it is related to reaction kettle technical field, including kettle body, the top of kettle body is provided with sealing cover, stirring mechanism is provided on sealing cover, the inner wall of kettle body is provided with observation window body, the inner wall of kettle body is provided with cleaning mechanism.The utility model has beneficial effect for:by reciprocating flow liquid, paddle drives fixed rod movement and autorotation, first bearing passes through guide groove and simultaneously drives positioning rod and brush roller to move at this time, to clean material on the inner wall of observation window body, then start fan and dust removal mechanism, a water curtain is sprayed in filter box by dust removal mechanism, fan inhales external air into filter box and is washed and filtered by water curtain, avoid dust into fan, filtered air is conveyed to first guide groove and blows to observation window body, to reach demisting effect, convenient for observing kettle situation.
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Description

Technical Field

[0001] This utility model relates to the field of reaction vessel technology, and in particular to a cleaning device for a visual observation window of a reaction vessel. Background Technology

[0002] Currently, reaction vessels are used in chemical production processes. Depending on the working state of the reaction vessel, the internal conditions are also different. For some chemical products being processed in the reaction vessel, it is necessary to observe the internal reaction at all times. Therefore, existing reaction vessels are generally equipped with transparent observation windows on the side of the reaction vessel, so that the staff can observe the internal reaction through the transparent observation windows.

[0003] When the reactor is in operation, the chemical products inside can easily adhere to the observation window, making it difficult for personnel to observe the situation inside the reactor. At the same time, the temperature and humidity inside the reactor are relatively high, while the temperature of the outer wall of the observation window is relatively low, causing water vapor to condense on the inner wall of the observation window and form fog. This phenomenon affects the transparency of the observation window, thereby affecting the observation of the situation inside the reactor. Utility Model Content

[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0006] A device for cleaning a visual observation window of a reaction vessel includes a vessel body, a sealing cover at the top of the vessel body, a stirring mechanism on the sealing cover, an observation window body on the inner wall of the vessel body, a cleaning mechanism on the inner wall of the vessel body, a fixing plate fixedly connected to one side of the vessel body, and a demisting mechanism and a dust removal mechanism respectively provided on the top of the fixing plate; the cleaning mechanism includes a paddle disposed on the inner wall of the vessel body, a fixing rod fixedly connected to the top of the paddle, a first bearing fixedly connected to the outer side of the fixing rod, a positioning rod fixedly connected to the top of the fixing rod, and a brush roller fixedly connected to the outer side of the positioning rod by screws; the demisting mechanism includes a first guide groove formed on the inner wall of the vessel body, a fan disposed on the top of the fixing plate, and the air outlet of the fan communicating with the inner wall of the first guide groove.

[0007] As a preferred embodiment of the cleaning device for the visual observation window of the reactor described in this utility model, the cleaning mechanism further includes a second guide groove and a guide groove respectively opened on the inner wall of the reactor body, the blade is located in the second guide groove, and the first bearing slides in the guide groove.

[0008] As a preferred embodiment of the cleaning device for the visual observation window of the reactor described in this utility model, the cleaning mechanism further includes a second bearing disposed at the top of the positioning rod, and the outer side of the second bearing is slidably connected to the inner wall of the reactor body.

[0009] As a preferred embodiment of the cleaning device for the visual observation window of the reactor described in this utility model, the demisting mechanism further includes a filter box connected to the air intake of the fan, and an air intake pipe is connected to one side of the filter box.

[0010] As a preferred embodiment of the cleaning device for the visual observation window of the reaction vessel described in this utility model, the stirring mechanism includes a housing disposed on the top of the sealing cover, a positive and negative motor disposed on one side of the housing, a drive wheel fixedly connected to the output end of the positive and negative motor, and a driven wheel meshing with the outer side of the drive wheel.

[0011] As a preferred embodiment of the cleaning device for the visual observation window of the reaction vessel described in this utility model, the stirring mechanism further includes a connecting shaft fixed to the inner ring of the driven wheel. The top of the connecting shaft is rotatably connected to the top of the inner cavity of the outer shell through a bearing seat, and the bottom end of the connecting shaft passes through the bottom of the sealing cover and is fixedly connected to a stirring blade.

[0012] As a preferred embodiment of the cleaning device for the visual observation window of the reaction vessel described in this utility model, the stirring mechanism further includes a connecting rod fixed to the outside of the connecting shaft, and a scraper is fixedly connected to the inner wall of the connecting rod by screws.

[0013] As a preferred embodiment of the cleaning device for the visual observation window of the reactor described in this utility model, the dust removal mechanism includes a water tank disposed on the top of the fixed plate, the bottom of the filter box is fixedly connected to the top of the water tank, a water pump is disposed on the top of the filter box, the water pump's pumping end is connected to the top of the water tank through a connecting pipe, the water pump's draining end is connected to a diversion pipe through a delivery pipe, and several nozzles are disposed on the outside of the diversion pipe.

[0014] As a preferred embodiment of the cleaning device for the visual observation window of the reactor described in this utility model, the dust removal mechanism further includes a reflux hole opened in the filter box and the inner wall of the water tank, and a filter screen is snapped into the inner wall of the water tank.

[0015] As a preferred embodiment of the cleaning device for the visual observation window of the reactor described in this utility model, the top of the fixing plate is provided with a protective shell, and a through hole is opened on one side of the protective shell.

[0016] The beneficial effects of this utility model are as follows: the reciprocating liquid enters the second guide groove and drives the paddle to move and rotate the fixed rod. At this time, the first bearing moves through the guide groove and synchronously drives the positioning rod and brush roller to move. The brush roller cleans the material adsorbed on the inner wall of the observation window body. Then, the fan and dust removal mechanism are started. The dust removal mechanism sprays water to form a water curtain in the filter box. The fan draws outside air into the filter box through the air intake pipe. The air passes through the water curtain to achieve the purpose of filtration, preventing dust from entering the fan. The filtered air is transported by the fan to the first guide groove and blown onto the observation window body, thereby achieving the defogging effect and facilitating personnel to observe the situation inside the vessel. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0018] Figure 1 This is an overall structural diagram of the cleaning device for the visual observation window of the reactor.

[0019] Figure 2 This is a schematic diagram showing a partial cross-section of the cleaning device for the visual observation window of the reactor.

[0020] Figure 3 for Figure 2 Enlarged schematic diagram of the structure at point A in the middle.

[0021] Figure 4 This is a schematic diagram of the cleaning mechanism in the visual observation window cleaning device for the reactor.

[0022] Figure 5 This is a schematic diagram of the demisting and dust removal mechanisms in the cleaning device for the visual observation window of the reactor.

[0023] The diagram shows the following components: 1. Kettle body; 2. Sealing cover; 3. Observation window body; 4. Stirring mechanism; 41. Outer shell; 42. Forward and reverse motors; 43. Drive wheel; 44. Driven wheel; 45. Connecting shaft; 46. Stirring blade; 47. Connecting rod; 48. Scraper; 5. Cleaning mechanism; 51. Paddle; 52. Fixing rod; 53. First bearing; 54. Positioning rod; 55. Brush roller; 56. Second guide channel; 57. Guide channel; 58. Second bearing; 6. Fixing plate; 7. Protective shell; 8. Demisting mechanism; 81. First guide channel; 82. Fan; 83. Filter box; 84. Suction pipe; 9. Dust removal mechanism; 91. Water tank; 92. Water pump; 93. Diverter pipe; 94. Nozzle; 95. Return hole; 96. Filter screen. Detailed Implementation

[0024] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0025] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0026] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0027] Example 1:

[0028] Reference Figures 1-5This is the first embodiment of the present invention, which provides a cleaning device for a visual observation window of a reaction vessel. The device includes a vessel body 1, with an inlet pipe and a outlet pipe connected to one side of the vessel body 1. A sealing cover 2 is provided on the top of the vessel body 1, and the sealing cover 2 is fixed to the vessel body 1 by bolts or other fixing methods. A stirring mechanism 4 is provided on the sealing cover 2. An observation window body 3 is provided on the inner wall of the vessel body 1, and a cleaning mechanism 5 is provided on the inner wall of the vessel body 1. A fixing plate 6 is fixedly connected to one side of the vessel body 1, and the top of the fixing plate 6 is respectively provided with… The demisting mechanism 8 and the dust removal mechanism 9 are included; the cleaning mechanism 5 includes a paddle 51 disposed on the inner wall of the vessel body 1, a fixed rod 52 is fixedly connected to the top of the paddle 51, a first bearing 53 is fixedly connected to the outside of the fixed rod 52, a positioning rod 54 is fixedly connected to the top of the fixed rod 52, and a brush roller 55 is fixedly connected to the outside of the positioning rod 54 by screws; the demisting mechanism 8 includes a first guide groove 81 opened on the inner wall of the vessel body 1, a fan 82 is disposed on the top of the fixed plate 6, and the air outlet of the fan 82 is connected to the inner wall of the first guide groove 81.

[0029] The cleaning mechanism 5 also includes a second guide groove 56 and a guide groove 57 respectively opened on the inner wall of the vessel body 1. The blade 51 is located in the second guide groove 56, and the first bearing 53 slides in the guide groove 57.

[0030] The cleaning mechanism 5 also includes a second bearing 58 disposed at the top of the positioning rod 54, the outer side of the second bearing 58 being slidably connected to the inner wall of the vessel body 1.

[0031] The defogging mechanism 8 also includes a filter box 83 connected to the air intake of the fan 82, and an air intake pipe 84 is connected to one side of the filter box 83.

[0032] A protective shell 7 is provided on the top of the fixing plate 6, and a through hole is provided on one side of the protective shell 7.

[0033] When the stirring mechanism 4 reciprocates to stir the material in the vessel 1, the liquid enters the second guide channel 56 and causes the blade 51 to move and rotate, thereby causing the fixed rod 52 to drive the first bearing 53 to move. The first bearing 53 moves through the guide channel 57 and simultaneously drives the positioning rod 54 and the brush roller 55 to move. The positioning rod 54 can move stably through the second bearing 58, and the brush roller 55 can clean the material adsorbed on the inner wall of the observation window body 3.

[0034] Then, the fan 82 and the dust removal mechanism 9 are started. The dust removal mechanism 9 sprays water to form a water curtain inside the filter box 83. The fan 82 draws outside air into the filter box 83 through the suction pipe. When the air passes through the water curtain, the water molecules in the water curtain collide and adsorb with the dust particles in the air, filtering out the dust and preventing it from entering the fan 82. Under the action of the fan 82, the air is transported to the first guide channel 81 and blown along the first guide channel 81 onto the observation window body 3, thereby removing the water vapor on the surface of the observation window body 3 and reducing the condensation of water vapor on the observation window, thus achieving the defogging effect.

[0035] Example 2:

[0036] This is the second embodiment of the present invention, which is based on the previous embodiment.

[0037] Specifically, the stirring mechanism 4 includes a housing 41 disposed on the top of the sealing cover 2, a positive and negative motor 42 disposed on one side of the housing 41, a drive wheel 43 fixedly connected to the output end of the positive and negative motor 42, and a driven wheel 44 meshing with the outer side of the drive wheel 43.

[0038] Specifically, the stirring mechanism 4 also includes a connecting shaft 45 fixed to the inner ring of the driven wheel 44. The top of the connecting shaft 45 is rotatably connected to the top of the inner cavity of the housing 41 through a bearing seat, and the bottom end of the connecting shaft 45 passes through the bottom of the sealing cover 2 and is fixedly connected to the stirring blade 46.

[0039] Specifically, the stirring mechanism 4 also includes a connecting rod 47 fixed to the outside of the connecting shaft 45, and a scraper 48 is fixedly connected to the inner wall of the connecting rod 47 by screws.

[0040] The forward and reverse motor 42 on one side of the outer casing 41 is started to rotate, thereby driving the drive wheel 43 to rotate forward and reverse. When the drive wheel 43 rotates forward and reverse, it can drive the driven wheel 44 to drive the connecting shaft 45 to rotate forward and reverse, thereby causing the stirring blade 46 to reciprocate to stir the material inside the vessel 1, improving the stirring efficiency. The rotation of the stirring blade 46 will generate a specific liquid flow pattern in the vessel 1, forming a pressure difference, which will guide some liquid into the second guide channel 56. The liquid entering the second guide channel 56 impacts the blade 51. During this process, the connecting rod 47 drives the scraper 48 to rotate synchronously with the connecting shaft 45. The scraper 48 can prevent the material from adhering to the inner wall of the vessel 1.

[0041] Example 3:

[0042] This is the third embodiment of the present invention, which is based on the first two embodiments.

[0043] Specifically, the dust removal mechanism 9 includes a water tank 91 located on the top of the fixed plate 6, a filter box 83 whose bottom is fixedly connected to the top of the water tank 91, a water pump 92 located on the top of the filter box 83, the pumping end of the water pump 92 being connected to the top of the water tank 91 via a connecting pipe, and the draining end of the water pump 92 being connected to a diversion pipe 93 via a delivery pipe, with several nozzles 94 located on the outside of the diversion pipe 93.

[0044] Specifically, the dust removal mechanism 9 also includes a return hole 95 opened on the inner wall of the filter box 83 and the water tank 91, and a filter screen 96 is snapped onto the inner wall of the water tank 91.

[0045] The water pump 92 is started to draw water from the water tank 91 and deliver it to the diversion pipe 93. Finally, the water is sprayed out from several nozzles 94 to form a water curtain. The water in the filter box 83 flows back to the water tank 91 through the return hole 95, and is filtered by the filter screen 96 before being drawn out by the water pump 92 again, thereby achieving the purpose of circulating spraying.

[0046] When in use, the reciprocating liquid enters the second guide groove 56 and drives the paddle 51 to move and rotate the fixed rod 52. At this time, the first bearing 53 moves through the guide groove 57 and synchronously drives the positioning rod 54 and the brush roller 55 to move. The brush roller 55 cleans the material adsorbed on the inner wall of the observation window body 3.

[0047] Next, the blower 82 and the dust removal mechanism 9 are started. The dust removal mechanism 9 sprays water to form a water curtain inside the filter box 83. The blower 82 draws outside air into the filter box 83 through the air intake pipe 84. The air passes through the water curtain to achieve the purpose of filtration, preventing dust from entering the blower 82. The filtered air is delivered by the blower 82 to the first guide channel 81 and blown onto the observation window body 3, thereby achieving the defogging effect and making it easier for personnel to observe the situation inside the vessel.

[0048] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A device for cleaning a visual observation window of a reaction vessel, comprising a vessel body (1), characterized in that: The top of the vessel body (1) is provided with a sealing cover (2), and a stirring mechanism (4) is provided on the sealing cover (2). The inner wall of the vessel body (1) is provided with an observation window body (3), and a cleaning mechanism (5) is provided on the inner wall of the vessel body (1). A fixing plate (6) is fixedly connected to one side of the vessel body (1), and a demisting mechanism (8) and a dust removal mechanism (9) are respectively provided on the top of the fixing plate (6). The cleaning mechanism (5) includes a paddle (51) disposed on the inner wall of the vessel body (1), a fixed rod (52) is fixedly connected to the top of the paddle (51), a first bearing (53) is fixedly connected to the outside of the fixed rod (52), a positioning rod (54) is fixedly connected to the top of the fixed rod (52), and a brush roller (55) is fixedly connected to the outside of the positioning rod (54) by screws; The demisting mechanism (8) includes a first guide groove (81) opened on the inner wall of the vessel body (1), and a fan (82) is provided on the top of the fixing plate (6). The air outlet of the fan (82) is connected to the inner wall of the first guide groove (81).

2. The reactor visualization observation window cleaning device as described in claim 1, characterized in that: The cleaning mechanism (5) further includes a second guide groove (56) and a guide groove (57) respectively opened on the inner wall of the vessel body (1), the blade (51) is located in the second guide groove (56), and the first bearing (53) slides in the guide groove (57).

3. The reactor visualization observation window cleaning device as described in claim 2, characterized in that: The cleaning mechanism (5) also includes a second bearing (58) disposed at the top of the positioning rod (54), the outer side of the second bearing (58) being slidably connected to the inner wall of the vessel body (1).

4. The reactor visualization observation window cleaning device as described in claim 1, characterized in that: The defogging mechanism (8) also includes a filter box (83) connected to the air inlet of the fan (82), and an air intake pipe (84) is connected to one side of the filter box (83).

5. The reactor visualization observation window cleaning device as described in claim 1, characterized in that: The stirring mechanism (4) includes a housing (41) disposed on the top of the sealing cover (2). A forward and reverse motor (42) is disposed on one side of the housing (41). A drive wheel (43) is fixedly connected to the output end of the forward and reverse motor (42). A driven wheel (44) is meshed with the outer side of the drive wheel (43).

6. The reactor visualization observation window cleaning device as described in claim 5, characterized in that: The stirring mechanism (4) also includes a connecting shaft (45) fixed to the inner ring of the driven wheel (44). The top of the connecting shaft (45) is rotatably connected to the top of the inner cavity of the outer shell (41) through a bearing seat. The bottom end of the connecting shaft (45) passes through the bottom of the sealing cover (2) and is fixedly connected to a stirring blade (46).

7. The reactor visualization observation window cleaning device as described in claim 6, characterized in that: The stirring mechanism (4) also includes a connecting rod (47) fixed to the outside of the connecting shaft (45), and a scraper (48) is fixedly connected to the inner wall of the connecting rod (47) by screws.

8. The reactor visualization observation window cleaning device as described in claim 4, characterized in that: The dust removal mechanism (9) includes a water tank (91) disposed on the top of the fixed plate (6), the bottom of the filter box (83) is fixedly connected to the top of the water tank (91), a water pump (92) is disposed on the top of the filter box (83), the pumping end of the water pump (92) is connected to the top of the water tank (91) through a connecting pipe, the draining end of the water pump (92) is connected to a diversion pipe (93) through a delivery pipe, and a number of nozzles (94) are disposed on the outside of the diversion pipe (93).

9. The reactor visualization observation window cleaning device as described in claim 8, characterized in that: The dust removal mechanism (9) also includes a return hole (95) opened on the inner wall of the filter box (83) and the water tank (91), and a filter screen (96) is snapped onto the inner wall of the water tank (91).

10. The reactor visualization observation window cleaning device as described in claim 8, characterized in that: The top of the fixing plate (6) is provided with a protective shell (7), and a through hole is provided on one side of the protective shell (7).