A vertical reaction kettle for lubricating oil and brake fluid processing

Abstract

The utility model discloses a kind of lubricating oil, vertical reaction kettle for brake fluid processing, it is related to lubricating oil, brake fluid processing reaction kettle technical field, including the reaction kettle of three-chamber structure and the fixed platform of reaction kettle bottom end matching, reaction kettle bottom end middle part intercommunication is equipped with electronic valve, and reaction kettle three-chamber structure is sequentially divided into vacuum chamber, heating chamber and reaction chamber from outside to inside;Reaction kettle top surface one side intercommunication is equipped with feed pipe, and reaction kettle is equipped with stirring cleaning component and temperature control pressure relief component;In the utility model, through the cooperation of H-shaped scraper and reaction chamber inner side wall, the cleaning effect to reaction chamber side wall is played, the problem that subsequent processing is affected by material residue is solved, and the cleaning efficiency and processing precision of reaction kettle are improved;Through the cooperation of stepping motor and advancing type stirring paddle, turbine type stirrer, dispersion disc, anchor paddle, the problem that material is not uniformly mixed is solved, and the fullness and product quality of material reaction are improved.

Description

Technical Field

[0001] This utility model relates to the field of reaction vessel technology for processing lubricating oil and brake fluid, and in particular to a vertical reaction vessel for processing lubricating oil and brake fluid. Background Technology

[0002] In the processing of lubricating oil and brake fluid, vertical reactors are key equipment for realizing material mixing, reaction and heating processes. However, traditional vertical reactors have many shortcomings in practical applications and are difficult to meet the production requirements of high precision and high efficiency.

[0003] Existing reaction vessels often employ relatively simple stirring structures, typically using only a single type of stirring component for material mixing. Due to the complex composition of raw materials for lubricating oil and brake fluid, with some materials exhibiting high viscosity, a single stirring method is insufficient to achieve adequate contact and mixing, easily leading to uneven mixing in certain areas. This not only results in incomplete reactions, affecting product performance indicators, but may also produce substandard products due to inconsistent reaction rates, increasing production costs. Furthermore, during the reaction process, materials tend to adhere to the side walls and bottom of the reaction chamber. Traditional reaction vessels lack effective cleaning and auxiliary flow structures, leading to significant material residue problems. Among these issues, uneven material mixing is the core problem affecting product quality. Due to insufficient mixing, the active ingredients in the materials cannot fully react, making it difficult to meet key indicators such as purity and stability of the final product. This severely restricts the production efficiency and quality improvement of lubricating oil and brake fluid. Therefore, these problems need to be addressed. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a vertical reaction vessel for processing lubricating oil and brake fluid.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a vertical reaction vessel for processing lubricating oil and brake fluid, comprising a three-chamber reaction vessel and a fixed platform at the bottom of the reaction vessel, wherein an electronic valve is installed at the discharge port in the middle of the bottom of the reaction vessel, and the three-chamber structure of the reaction vessel is divided into a vacuum chamber, a heating chamber and a reaction chamber from the outside to the inside; a feed pipe is installed on one side of the top surface of the reaction vessel, and a stirring and cleaning assembly and a temperature control and pressure relief assembly are installed inside the reaction vessel.

[0006] Preferably, the stirring and cleaning assembly includes a stepper motor mounted on the axis of the top surface of the reactor and multiple equidistant vibration modules mounted at the lower end of the vacuum chamber. The vibration modules are mounted on the bottom surface of the outer side of the reactor chamber. An H-shaped scraper is mounted on the upper end of the stepper motor drive end via a pin, and the outer side of the H-shaped scraper is in contact with the inner wall of the reactor chamber.

[0007] Preferably, the stepper motor drive end is equipped with a propeller-type agitator, a turbine agitator, a dispersion disc, and an anchor grout in sequence from top to bottom via multiple couplings, and the anchor grout abuts against the bottom surface of the reaction chamber.

[0008] Preferably, the temperature control and pressure relief assembly includes a pressure measuring platform installed on the other side of the top surface of the reactor, and a pressure gauge is installed inside the pressure measuring platform.

[0009] Preferably, a pressure relief platform and a temperature measuring platform are respectively installed at the front and rear ends of the top of the reactor. A spring-driven one-way ball valve is installed inside the pressure relief platform, and the one-way end of the pressure relief platform is inside the reaction chamber opened by the reactor. A temperature sensor is installed inside the temperature measuring platform.

[0010] Preferably, an electromagnetic heating coil is wound inside the heating chamber of the reactor.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: In this utility model, the H-shaped scraper, in conjunction with the inner wall of the reaction chamber, effectively cleans the side wall of the reaction chamber, solving the problem of material residue affecting subsequent processing and improving the cleaning efficiency and processing accuracy of the reactor; the stepper motor, in conjunction with the propeller-type stirring paddle, turbine-type agitator, dispersion disc, and anchoring slurry, achieves multi-level and all-round stirring of the materials in the reaction chamber, solving the problem of uneven material mixing and improving the sufficiency of material reaction and product quality; the pressure measuring platform and pressure relief platform, in conjunction with the reactor, enable real-time monitoring of the pressure inside the reactor and timely pressure relief, solving the problem of excessive pressure inside the reactor posing safety hazards and improving the safety of equipment operation; the microwave temperature sensor, in conjunction with the temperature measuring platform, enables accurate monitoring of the temperature inside the reactor, solving the problem of inaccurate temperature monitoring affecting the reaction process and improving the timeliness and effectiveness of temperature control; the vibration module, in conjunction with the reaction chamber, assists material flow and prevents material deposition, solving the problem of material accumulation at the bottom of the reaction chamber and improving material utilization. Attached Figure Description

[0012] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0013] Figure 1 This is a schematic diagram of the overall structure proposed in this utility model;

[0014] Figure 2 This is a horizontal half-sectional view of the overall structure proposed in this utility model;

[0015] Figure 3This is a longitudinal half-sectional view of the overall structure proposed in this utility model;

[0016] Figure 4 The present utility model proposes Figure 2 Enlarged diagram of part A in the middle.

[0017] The following are the components listed in the diagram: 1. Reactor; 2. Fixed platform; 3. Electronic valve; 4. Vacuum chamber; 5. Heating chamber; 6. Reaction chamber; 7. Stepper motor; 8. Feed pipe; 9. Propeller agitator; 10. Turbine agitator; 11. Dispersion disc; 12. Anchor grout; 13. Temperature measuring platform; 14. Pressure measuring platform; 15. Pressure relief platform; 16. Pressure gauge; 17. Temperature sensor; 18. Electromagnetic heating coil; 19. Vibration module; 20. H-shaped scraper. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0019] Example: See Figures 1 to 4 This utility model discloses a vertical reaction vessel for processing lubricating oil and brake fluid, comprising a three-chamber reaction vessel 1 and a fixed platform 2 at the bottom of the reaction vessel 1. The reaction vessel 1 facilitates the reaction of lubricating oil and brake fluid raw materials. An electronic valve 3 is installed at the discharge port in the middle of the bottom of the reaction vessel 1, which facilitates the connection between an external collection device and the reaction chamber 6 of the reaction vessel 1. The three-chamber structure of the reaction vessel 1 is divided into a vacuum chamber 4, a heating chamber 5, and a reaction chamber 6 from the outside to the inside. The vacuum chamber 4 helps to reduce heat loss from the reaction chamber 6 inside the reaction vessel 1. The heating chamber 5 facilitates the heating of the reaction chamber 6. The reaction chamber 6 facilitates the entry of lubricating oil or brake fluid raw materials. A feed pipe 8 is installed on one side of the top surface of the reaction vessel 1, which facilitates the pumping of lubricating oil or brake fluid raw materials into the reaction chamber 6 via an external pump. Furthermore, the reactor 1 is equipped with a stirring and cleaning assembly and a temperature control and pressure relief assembly. The stirring and cleaning assembly includes a stepper motor 7 mounted on the top axis of the reactor 1 and multiple equidistant vibration modules 19 mounted at the lower end of the vacuum chamber 4. The stepper motor 7 facilitates the rotation of the H-shaped scraper 20, the propeller-type stirring paddle 9, the turbine-type agitator 10, the dispersion disc 11, and the anchor 12. The vibration modules 19 assist the H-shaped scraper 20 to reduce the amount of raw material adhering to the wall inside the reaction chamber 6. The vibration module 19 is model SW1801P and is mounted on the bottom outer side of the reaction chamber 6. The upper end of the stepper motor 7 is equipped with an H-shaped scraper 20 via a pin. The outer side of the H-shaped scraper 20 is in contact with the inner wall of the reaction chamber 6. The H-shaped scraper 20 facilitates the scraping off of lubricating oil or brake fluid adhering to the inner wall of the reaction chamber 6 and placing it into the reaction chamber 6 for accumulation.

[0020] In this invention, the stepper motor 7 is driven by multiple couplings, from top to bottom, to install a propeller-type stirring paddle 9, a turbine-type agitator 10, a dispersion disc 11, and an anchor 12. The anchor 12 abuts against the bottom surface of the reaction chamber 6. The propeller-type stirring paddle 9 facilitates the downward pushing of the upper layer of material through axial thrust, while simultaneously causing the lower layer of material to tumble upward. The turbine-type agitator 10 facilitates the dispersing of small agglomerates in the raw materials. The dispersion disc 11 facilitates the high-speed shearing of the raw materials through its serrated edges, ensuring uniform distribution of functional components. The anchor 12 facilitates auxiliary stirring. The temperature control and pressure relief assembly includes a pressure measuring platform 14 installed on the other side of the top surface of the reactor 1. The pressure measuring platform 14 facilitates the installation of a pressure gauge 16. The pressure measuring platform 14 contains... A pressure gauge 16 is installed to facilitate the detection of gas pressure in the reaction chamber 6. A pressure relief platform 15 and a temperature measuring platform 13 are installed at the front and rear ends of the top of the reactor 1, respectively. A spring-driven one-way ball valve is installed in the pressure relief platform 15, and the one-way end of the pressure relief platform 15 is inside the reaction chamber 6 of the reactor 1. The pressure relief platform 15 facilitates the automatic discharge of high-pressure gas in the reaction chamber 6. A temperature sensor 17 is installed inside the temperature measuring platform 13 to facilitate the detection of the temperature of the reactants in the reaction chamber 6. The temperature sensor 17 is model FST600-408. An electromagnetic heating coil 18 is wound inside the heating chamber 5 of the reactor 1 to facilitate the heating of the reaction chamber 6.

[0021] Working principle: When using this utility model, the reaction vessel 1 is placed on the base surface of the process design through the fixed platform 2, the feed pipe 8 is connected to the external raw material vessel, the temperature sensor 17 is installed in the temperature measuring platform 13, the pressure gauge 16 is installed in the pressure measuring platform 14, the pressure relief platform 15 is connected to the purifier, and the electronic valve 3 is connected to the collection vessel. At this time, the preliminary preparation work is completed.

[0022] Then, the equipment is powered on, and the electromagnetic heating coil 18 and stepper motor 7 installed in the heating chamber 5 are started (the vacuum chamber 4 will slow down the heat loss in the reaction chamber 6). Then, the raw materials in the raw material vessel are pumped into the reaction chamber 6 through the feed pipe 8 by the pump installed in the external raw material vessel. The raw materials are stirred by the propeller-type stirring paddle 9, turbine-type stirring device 10, dispersion disc 11, anchor 12 and H-shaped scraper 20, which can solve most of the problems of the synthetic raw materials hanging on the inner wall of the reaction chamber 6. However, due to long-term use, the above stirring equipment will wear down and reduce efficiency. At this time, the vibration module 19 will be turned on throughout the reaction process and storage process to reduce the situation of raw materials or finished products hanging on the inner side of the reaction chamber 6. The high-pressure exhaust gas generated during the reaction process will be automatically discharged when the pressure in the reaction chamber 6 reaches the pressure relief platform 15 against the pressure of the one-way ball valve spring, thereby preventing damage to the reaction chamber 6. When the finished product needs to be collected, the electronic valve 3 is opened and the product is collected by the external pump.

[0023] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A vertical reaction vessel for processing lubricating oil and brake fluid, comprising a three-chamber reaction vessel (1) and a fixed platform (2) at the bottom of the reaction vessel (1), characterized in that: An electronic valve (3) is installed at the bottom center of the reactor (1), and the reactor (1) has a three-chamber structure that is divided into a vacuum chamber (4), a heating chamber (5) and a reaction chamber (6) from the outside to the inside; a feed pipe (8) is installed on one side of the top surface of the reactor (1), and a stirring and cleaning assembly and a temperature control and pressure relief assembly are installed inside the reactor (1).

2. The vertical reaction vessel for processing lubricating oil and brake fluid according to claim 1, characterized in that: The stirring and cleaning assembly includes a stepper motor (7) mounted on the top axis of the reactor (1) and multiple equidistant vibration modules (19) mounted on the lower end of the vacuum chamber (4). The vibration modules (19) are mounted on the bottom surface of the outer side of the reaction chamber (6). An H-shaped scraper (20) is mounted on the upper end of the drive end of the stepper motor (7) through a pin. The outer side of the H-shaped scraper (20) is in contact with the inner wall of the reaction chamber (6).

3. The vertical reaction vessel for processing lubricating oil and brake fluid according to claim 2, characterized in that: The stepper motor (7) is driven by multiple couplings and is equipped with a propulsion agitator (9), a turbine agitator (10), a dispersion disc (11) and an anchor (12) in sequence from top to bottom. The anchor (12) abuts against the bottom surface of the reaction chamber (6).

4. The vertical reaction vessel for processing lubricating oil and brake fluid according to claim 1, characterized in that: The temperature control and pressure relief assembly includes a pressure measuring platform (14) installed on the other side of the top surface of the reactor (1), and a pressure gauge (16) is installed inside the pressure measuring platform (14).

5. A vertical reaction vessel for processing lubricating oil and brake fluid according to claim 4, characterized in that: The front and rear ends of the reactor (1) are respectively equipped with a pressure relief platform (15) and a temperature measuring platform (13). A spring-driven one-way ball valve is installed in the pressure relief platform (15), and the one-way end of the pressure relief platform (15) is inside the reaction chamber (6) opened by the reactor (1). A temperature sensor (17) is installed on the inner side of the temperature measuring platform (13).

6. The vertical reaction vessel for processing lubricating oil and brake fluid according to claim 1, characterized in that: An electromagnetic heating coil (18) is wound inside the heating chamber (5) of the reactor (1).

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