Exposure lamp tube base breaking and recycling device

Abstract

The utility model relates to the field of exposure lamp processing discloses a kind of exposure lamp tube base breaking and dismantling recycling device, including base plate, crushing mechanism, crushing mechanism includes the assembly seat of being installed on base plate, the stop head of being set at the top one end of assembly seat, slidingly set on the moving block of assembly seat, the extrusion plate is fixedly installed in the top of the side wall opposite to moving block and stop head, multiple arc grooves are opened on extrusion plate, and the radian of each arc groove is not identical.The utility model is opened multiple arc grooves on extrusion plate, arc groove can be wrapped to the outside of base, so that it can avoid debris splashing when crushing, and the design of multiple radian arc grooves can adapt to different specifications of base and extrude crushing.

Description

Technical Field

[0001] This utility model relates to the field of exposure lamp processing, and in particular to an exposure lamp tube base dismantling and recycling device. Background Technology

[0002] Exposure lamps are ultraviolet light sources used in industrial equipment. During production, the base of the lamp tube is usually made of ceramic. Defective products often occur during assembly. The cost of the base is relatively low, while the cost of the lamp tube is relatively high. It would be wasteful to scrap them all. Therefore, factories crush the ceramic base so that the lamp tube can be processed and reused. Traditional crushing requires workers to manually swing hammers carefully, which may damage the lamp tube. Modern factories also use iron blocks that can move in opposite directions to crush the ceramic base using clamping force. These iron blocks are usually flat, while the ceramic base usually has a certain curvature. Therefore, when crushed, ceramic fragments fly everywhere, and the broken ceramic fragments remain inside the equipment and are difficult to clean. Utility Model Content

[0003] The technical problem to be solved by this utility model is: in order to solve the problem that the ceramic base of the exposure lamp is prone to flying debris when it is quickly removed, this utility model provides an exposure lamp base breaking and recycling device that can avoid the flying debris when breaking the ceramic base of the exposure lamp and can easily collect and process the subsequent fragments.

[0004] The technical solution adopted by this utility model to solve its technical problem is: a device for breaking and recycling the base of an exposure lamp tube, comprising a base plate, the top of which is equipped with a crushing mechanism; the crushing mechanism includes an assembly seat mounted on the base plate, a stop head disposed at one end of the top of the assembly seat, and a movable block slidably disposed on the assembly seat, with a pressing plate fixedly installed on the top of the side wall opposite to the stop head of the movable block; an arc-shaped groove is formed on the end face of the pressing plate away from the stop head or the movable block, and multiple arc-shaped grooves are formed, each with a different curvature. By forming multiple arc-shaped grooves on the pressing plate, the arc-shaped grooves can wrap around the outside of the base, thereby preventing debris from flying during crushing, and the design of multiple arc-shaped grooves with different curvatures can adapt to the crushing of bases of different specifications.

[0005] Furthermore, in order to enable the base plate to be installed and removed on the workbench as needed, the bottom of the base plate is provided with an L-shaped locking rod. The end of the locking rod is provided with a first threaded hole, and a first lead screw is threaded through the first threaded hole. A top head is fixedly installed at the end of the first lead screw.

[0006] Furthermore, in order to facilitate quick and manual adjustment of the first lead screw, a first handle is installed at the end of the first lead screw away from the top end.

[0007] Furthermore, in order to enable the base plate to be assembled and disassembled on the mounting base, the base plate is provided with several assembly holes, and the outer wall of the mounting base is provided with assembly ears.

[0008] Furthermore, in order to enable the two extrusion plates to press against each other, a protrusion is provided at the top of the mounting base away from the stop. A second threaded hole is provided on the protrusion, and a second lead screw is threaded through the second threaded hole. One end of the second lead screw is rotatably mounted on the moving block.

[0009] Furthermore, to facilitate manual adjustment of the second lead screw, a second handle is installed at the end of the second lead screw away from the moving block.

[0010] Furthermore, in order to enable the movable block to move and adjust stably on the mounting base, a groove is provided on the top of the mounting base, and a slider is provided on the bottom of the movable block that is slidably disposed in the groove.

[0011] Furthermore, in order to collect the broken fragments, the assembly base is also provided with a receiving plate near the stop. The thickness of the extrusion plate along the moving direction of the moving block is set to H, and the length of the receiving plate along the moving direction of the moving block is set to M, then M≤2H.

[0012] Furthermore, in order to enable the arc-shaped groove to better crush the base, a number of raised strips are provided on the inner wall of the arc-shaped groove, and the raised strips are distributed along the length direction of the arc-shaped groove.

[0013] Furthermore, in order to ensure that the receiving plate can be stably installed on the assembly base for collecting ceramic fragments, the assembly base is provided with a slot, the bottom of the receiving plate is provided with a retaining strip, and the top of the receiving plate is provided with a groove.

[0014] The beneficial effects of this utility model are that the two extrusion plates can be placed close to each other. When the ceramic base of the exposure lamp is placed between the two extrusion plates, the base can be crushed by the extrusion plates. The crushed ceramic fragments can be collected through the receiving plate below for convenient subsequent unified processing. At the same time, multiple arc-shaped grooves with different curvatures are opened on the outer wall of the extrusion plates. The relatively arranged arc-shaped grooves can better adapt to the shape of the base. The arc-shaped grooves with different curvatures can be used to crush bases of different specifications. The design of the arc-shaped grooves can also avoid the fragments from flying when crushing the base. The raised strips inside the arc-shaped grooves can play an auxiliary role in crushing and improving the crushing efficiency. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0016] Figure 1 This is a schematic diagram of the optimal embodiment of the exposure lamp tube base dismantling and recycling device of this utility model.

[0017] Figure 2 This is a schematic diagram of the base plate in the exposure lamp tube base dismantling and recycling device of this utility model.

[0018] Figure 3 This is a schematic diagram of the crushing mechanism in a device for breaking down and recycling the base of an exposure lamp tube according to this utility model.

[0019] Figure 4 This is a structural diagram of the assembly base in the dismantling and recycling device for the base of an exposure lamp tube according to this utility model.

[0020] Figure 5 This is a schematic diagram of the moving block of the exposure lamp tube base dismantling and recycling device of this utility model.

[0021] Figure 6 This is a schematic diagram of the extrusion plate of a dismantling and recycling device for an exposure lamp tube base according to this utility model.

[0022] Figure 7 This is a schematic diagram of the receiving plate of the exposure lamp tube base dismantling and recycling device of this utility model.

[0023] In the figure: 1. Base plate; 101. Locking rod; 102. First threaded hole; 103. First lead screw; 104. First handle rod; 105. Top head; 106. Assembly hole;

[0024] 2. Crushing mechanism; 201. Assembly base; 2011. Slide groove; 2012. Slot;

[0025] 202. Assembly ear; 203. Stop;

[0026] 204. Moving block; 2041. Slider;

[0027] 205. Extruded plate; 2051. Arc groove; 2052. Raised strip;

[0028] 206. Protrusion; 207. Second threaded hole; 208. Second lead screw; 209. Second handle; 210. Receiving plate; 211. Groove; 212. Locking strip. Detailed Implementation

[0029] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.

[0030] like Figure 1 The figure shown is the preferred embodiment of this utility model, a device for breaking down and recycling the base of an exposure lamp tube, including a base plate 1, a crushing mechanism 2 assembled on the top of the base plate 1, the base plate 1 being fixed on the workbench, the ceramic base of the processed exposure lamp defective product being placed in the crushing mechanism 2, the ceramic base being crushed by the crushing mechanism 2, and the lamp tube being removed for recycling and reuse.

[0031] like Figure 2 As shown, a locking rod 101 is fixedly installed on one side of the bottom of the base plate 1. The locking rod 101 is L-shaped, and a first threaded hole 102 is opened at the end of the locking rod 101 away from the base plate 1. A first lead screw 103 is installed through the first threaded hole 102 and screwed into the first threaded hole 102. A top head 105 is fixedly installed at the end of the first lead screw 103 near the base plate 1. By manually rotating the first lead screw 103 with external force, the first lead screw 103 can move relative to the locking rod 101 through the first threaded hole 102, placing the base plate 1 on the end side of the workbench. When the first lead screw 103 moves toward the base plate 1, the top head 105 contacts the bottom of the workbench, thus positioning the base plate 1.

[0032] A first handle 104 is fixedly installed at the end of the first lead screw 103 away from the top head 105. The first handle 104 allows for easy rotation of the first lead screw 103.

[0033] Several mounting holes 106 are provided on the top end face of the base plate 1. The bottom outer side of the crushing mechanism 2 is fixed to the base plate 1 by mounting screws. The mounting screws can be used to fix the crushing mechanism 2 in place with the mounting holes 106.

[0034] like Figures 3 to 5 As shown, the crushing mechanism 2 includes an assembly base 201 mounted on the top of the base plate 1. An assembly ear 202 is integrally formed on the bottom of the outer wall of the assembly base 201. Assembly screws pass through the assembly ear 202 and are installed in corresponding assembly holes 106, allowing for stable installation of the assembly base 201. A stop head 203 is integrally formed at one top end of the assembly base 201. A movable block 204, sliding along its length, is also mounted on the top of the assembly base 201. Extrusion plates 205 are fixedly mounted on the top of the side wall of the movable block 204 opposite to the stop head 203. A pushing force is applied to the movable block 204 towards the stop head 203, while the ceramic lamp holder of the exposure lamp to be crushed is placed between the two extrusion plates 205. As the gap between the two extrusion plates 205 gradually decreases until they exert a squeezing effect on the lamp holder, the extrusion force can be used to crush the ceramic lamp holder, thereby removing the lamp tube.

[0035] A protrusion 206 is integrally provided at the top end of the mounting base 201 away from the stop head 203. A second threaded hole 207 is formed on the top of the protrusion 206 along the moving direction of the moving block 204. A second lead screw 208 passes through the second threaded hole 207 and is screwed into the second threaded hole 207. The second lead screw 208 is rotatably mounted on the moving block 204 at one end facing it. Similarly, when the second lead screw 208 is rotated by external force, it moves along its length through the second threaded hole 207. This movement of the second lead screw 208 rotates relative to the moving block 204, simultaneously causing the moving block 204 to move, thereby adjusting the distance between the two extrusion plates 205.

[0036] A second handle 209 is fixedly installed at the end of the second lead screw 208 away from the moving block 204. The second lead screw 208 can be manually rotated through the second handle 209 to adjust the position of the moving block 204.

[0037] The top center of the mounting base 201 has a slide groove 2011 that runs along its length, and the bottom of the moving block 204 has an integrally formed slider 2041 that is slidably installed in the slide groove 2011. The arrangement of the slide groove 2011 and the slider 2041 ensures that the moving block 204 is more stable when it moves and adjusts on the top of the mounting base 201.

[0038] A receiving plate 210 is also installed on the top of the assembly base 201. The receiving plate 210 is located close to the stop head 203, and the side wall of the receiving plate 210 away from the stop head 203 protrudes from the outer wall of the extrusion plate 205 installed on the stop head 203. Assuming the thickness of the extrusion plate 205 along the moving direction of the moving block 204 is H, and the length of the receiving plate 210 along the moving direction of the moving block 204 is M, and M≤2H. The receiving plate 210 can receive the broken ceramic lamp holders, and the setting of the receiving plate 210 does not affect the normal extrusion of the lamp holders by the extrusion plate 205, which facilitates the subsequent collection and processing of the broken lamp holders.

[0039] like Figure 6 As shown, an arc-shaped groove 2051 is formed on the end face of the extrusion plate 205 away from the stop head 203 or the moving block 204. Multiple arc-shaped grooves 2051 are formed, and the curvature of each arc-shaped groove 2051 is different. The arc-shaped grooves 2051 with different curvatures can be used for extrusion positioning of ceramic lamp holders of different sizes. This ensures, to a certain extent, that the outer wall of the lamp holder contacts the outer wall of the extrusion plate 205 as much as possible during the extrusion process, improving the extrusion and crushing effect, while also preventing fragments from the lamp holder from flying during extrusion.

[0040] Several raised strips 2052 are integrally formed on the inner wall of the arc-shaped groove 2051, and the raised strips 2052 are distributed along the length direction of the arc-shaped groove 2051. The raised strips 2052 can concentrate the force of the extrusion plate 205 on the lamp holder onto the outer wall of the raised strips 2052. Thus, the multiple raised strips 2052 work together to extrude force on the outer wall of the lamp holder in the axial direction, thereby achieving a better crushing effect.

[0041] like Figure 4 and Figure 7 As shown, the top of the assembly base 201 has a slot 2012 extending along its width, and the bottom of the receiving plate 210 has an integrally formed retaining strip 212. When the receiving plate 210 is placed on the assembly base 201, the retaining strip 212 is engaged in the slot 2012. The receiving plate 210 can be slidably inserted into the assembly base 201 along its width by the retaining strip 212, thereby ensuring the stability of the receiving plate 210. When it is necessary to clean the base debris, it can be pulled out in the same direction.

[0042] The top of the receiving plate 210 is provided with a groove 211, which can collect the ceramic fragments after extrusion and crushing, making it convenient for subsequent unified processing.

[0043] Working principle: Place the base plate 1 on the side of the workbench as needed. At this time, the bottom end of the locking lever 101 is below the workbench. Manually rotate the first handle 104, which will drive the first lead screw 103 to rotate. The rotation of the first lead screw 103 will move through the first threaded hole 102 until the top head 105 is tightly against the bottom end face of the workbench. This achieves the fixed installation of the base plate 1. Then, place the lamp holder to be broken and removed into the arc-shaped groove 2051 with a suitable curvature on the outer wall of the pressing plate 205 on the stop head 203. Then, control the second handle 209 to rotate with the other hand. The second handle 209 will synchronously drive the second lead screw 208 to rotate. Similarly, the second lead screw 208 will move through the second threaded hole 102. The threaded hole 207 drives the moving block 204 to move. The moving block 204 moves along the slide groove 2011 on the top of the mounting base 201 via the slider 2041 at its bottom until the arc groove 2051 on the extrusion plate 205 on the moving block 204 contacts the lamp holder. The combined action of the two extrusion plates 205 causes the two opposing arc grooves 2051 to move closer to each other. The protrusion strip 2052 on the inner wall of the arc groove 2051 applies force to crush the lamp holder. Then, the second lead screw 208 is rotated in the opposite direction, and the moving block 204 is reset and moved. The crushed ceramic fragments will fall into the groove 211 on the top of the receiving plate 210 below, which is convenient for subsequent unified collection and processing. After the ceramic fragments fall, the lamp tube can be taken out for recycling and reuse.

[0044] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A device for dismantling and recycling the base of an exposure lamp tube, comprising a base plate (1), characterized in that: The base plate (1) is equipped with a crushing mechanism (2) on its top; The crushing mechanism (2) includes an assembly seat (201) mounted on a base plate (1), a stop (203) located at one end of the top of the assembly seat (201), and a moving block (204) slidably mounted on the assembly seat (201). The top of the side wall of the moving block (204) opposite to the stop (203) is fixedly equipped with a pressing plate (205). An arc-shaped groove (2051) is provided on one end face of the extrusion plate (205) away from the stop (203) or the moving block (204). Multiple arc-shaped grooves (2051) are provided, and the curvature of each arc-shaped groove (2051) is different.

2. The device for dismantling and recycling the base of an exposure lamp tube as described in claim 1, characterized in that: The bottom of the base plate (1) is provided with an L-shaped locking rod (101). The end of the locking rod (101) is provided with a first threaded hole (102). A first lead screw (103) is threaded through the first threaded hole (102). A top head (105) is fixedly installed at the end of the first lead screw (103).

3. The device for dismantling and recycling the base of an exposure lamp tube as described in claim 2, characterized in that: The first screw (103) is equipped with a first handle (104) at the end away from the top head (105).

4. The device for dismantling and recycling the base of an exposure lamp tube as described in claim 1, characterized in that: The base plate (1) has a plurality of assembly holes (106), and the outer wall of the assembly seat (201) is provided with assembly ears (202).

5. The device for dismantling and recycling the base of an exposure lamp tube as described in claim 1, characterized in that: The top of the mounting base (201) away from the stop (203) is also provided with a protrusion (206), and a second threaded hole (207) is provided on the protrusion (206). A second lead screw (208) is threaded through the second threaded hole (207), and one end of the second lead screw (208) is rotatably mounted on the moving block (204).

6. The device for dismantling and recycling the base of an exposure lamp tube as described in claim 5, characterized in that: The second lead screw (208) is equipped with a second handle (209) at the end away from the moving block (204).

7. The device for dismantling and recycling the base of an exposure lamp tube as described in claim 1, characterized in that: The top of the mounting base (201) is provided with a sliding groove (2011), and the bottom of the moving block (204) is provided with a slider (2041) that is slidably disposed in the sliding groove (2011).

8. The device for dismantling and recycling the base of an exposure lamp tube as described in claim 1, characterized in that: The assembly base (201) is also provided with a receiving plate (210) near the stop (203). The thickness of the extrusion plate (205) along the moving direction of the moving block (204) is set to H, and the length of the receiving plate (210) along the moving direction of the moving block (204) is set to M, and M≤2H.

9. The device for dismantling and recycling the base of an exposure lamp tube as described in claim 1, characterized in that: The inner wall of the arc-shaped groove (2051) is provided with a plurality of raised strips (2052), which are distributed along the length direction of the arc-shaped groove (2051).

10. The exposure lamp tube base dismantling and recycling device as described in claim 8, characterized in that: The assembly base (201) has a slot (2012), the bottom of the receiving plate (210) has a strip (212), and the top of the receiving plate (210) has a groove (211).

Images