A drum screen recovery device applied to potassium nitrate production
Patent Information
- Application Number
- CN202522001422.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-17
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-17
AI Technical Summary
[0005]本实用新型的目的在于提供一种应用于硝酸钾生产的滚筒筛回收装置,以解决上述背景技术中提出对物料的回收处理不能做到完全自动化,工作效率较低的问题
该一种应用于硝酸钾生产的滚筒筛回收装置,通过设置控制面板,控制按钮,伺服电机,小型转机和转机,工作人员通过控制面板启动伺服电机,伺服电机带动活动丝杆开始转动,随着活动丝杆的转动,移动块带动安装板向上移动,安装板带动回收盒向上移动直至其离开回收箱,最后工作人员通过控制面板启动小型转机,小型转机带动转动杆开始转动,随着转动杆的转动回收盒开始向着进物口倾斜使得其中的物料进入进物口中被破碎滚筒再次破碎处理,处理好的物料落到收集箱中,工作人员向外拉动第三把手对物料进行收集,对物料回收处理做到完全自动化,提高了装置的工作效率。
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Figure CN224656856U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of potassium nitrate production technology, specifically to a drum screen recovery device used in potassium nitrate production. Background Technology
[0002] Potassium nitrate is an industrial material, an inorganic compound, also known as caustic soda. It is used in many industrial production processes such as agriculture, gunpowder, medicine, and glass, and is a very important industrial raw material. In its production process, it needs to be dried using a vibrating fluidized bed, and then screened using a drum screen. Unqualified large particles need to be sent to a remelting kettle to be dissolved with steam and then recrystallized and dried, which increases the production cost of enterprises.
[0003] As disclosed in CN218901953U, a rotary drum screen recovery device for potassium nitrate production includes a shell. A first crushing roller is rotatably connected to the top of the inner wall of the shell. A first motor is fixedly connected to the top of the outer side of the shell. A second crushing roller is arranged on one side of the first crushing roller. A filter screen is arranged in the middle of the inner wall of the shell. A second motor is fixedly connected to the top of the return cylinder. The output end of the second motor is fixedly connected to the top of the auger. The other end of the return pipe is located above the first crushing roller. In this invention, the potassium nitrate particles can be crushed by starting the first motor. Large potassium nitrate particles can enter the return cylinder through the filter screen. The potassium nitrate particles can be fed back into the shell for crushing by starting the second motor, ensuring that the final particles are all of the same size and avoiding reheating and crushing.
[0004] However, the existing technology CN218901953U describes a drum screen recycling device used in potassium nitrate production, which cannot achieve full automation in material recycling and processing, resulting in low working efficiency. Utility Model Content
[0005] The purpose of this invention is to provide a rotary drum screen recovery device for potassium nitrate production, in order to solve the problem mentioned in the background art that the material recovery and processing cannot be fully automated and the working efficiency is low.
[0006] To achieve the above objectives, this utility model provides the following technical solution: It includes a box body, the top of which has a first sliding groove. A slider is movably connected inside the first sliding groove. A U-shaped baffle is fixedly connected to the top of the slider. An inclined plate is fixedly connected inside the U-shaped baffle. A first handle is fixedly connected to one end of the U-shaped baffle. Symmetrical inserts are fixedly connected to the other end away from the first handle. An inlet is opened at the end away from the U-shaped baffle. A vertical plate is fixedly connected to one end of the inlet. Symmetrical slots are opened at one end of the vertical plate. A recycling bin is fixedly connected to one end of the box body. A servo motor is fixedly connected to the top of the recycling bin. A lifting mechanism is movably connected to the output end of the servo motor. The lifting mechanism includes a movable lead screw, and a stabilizing rod is fixedly connected to the end away from the movable lead screw. The movable lead screw, the stabilizing rod, and the moving block are sleeved together. A mounting plate is fixedly connected to one end of the moving block.
[0007] Preferably, a mounting base is fixedly connected to the top of the mounting plate, a small rotating mechanism is fixedly connected to one end of the mounting base, a rotating rod is movably connected to the output end of the small rotating mechanism, and a recycling box is fixedly connected to the top of the rotating rod. By setting up the small rotating mechanism, the rotating rod and the recycling box, the small rotating mechanism drives the rotating rod to start rotating. As the rotating rod rotates, the recycling box begins to tilt towards the inlet, allowing the material inside to enter the inlet and be crushed again by the crushing roller, thereby achieving the purpose of conveying substandard materials. Preferably, a rotating mechanism is fixedly connected to one end of the housing, and a first rotating ring is movably connected to the output end of the rotating mechanism. The first rotating ring is sleeved with a belt, and the other end of the belt is sleeved with a second rotating ring. A fixing block is fixedly connected to one end of the second rotating ring, and a crushing drum is fixedly connected to the top of the second rotating ring. By setting up the rotating mechanism, the first rotating ring, and the belt, the operator starts the rotating mechanism through the control panel. The rotating mechanism drives the first rotating ring to rotate, and the first rotating ring drives the belt to start rotating. Under the action of the belt, the second rotating ring starts to rotate, and the first and second rotating rings drive the crushing drum to start rotating, thereby achieving the purpose of crushing materials. Preferably, the servo motor, the small rotating machine, and the control panel are electrically connected, and symmetrical control buttons are movably connected at both ends away from the control panel. By setting the control panel and control buttons, the operator can start and control the servo motor, the small rotating machine, and the rotating machine through the control panel and control buttons, thereby achieving the purpose of starting and controlling the servo motor, the small rotating machine, and the rotating machine. Preferably, an inclined chute and a second chute are respectively provided at the other end away from the turntable. A filter plate and a collection box are movably connected inside the inclined chute and the second chute, respectively. A second handle and a third handle are fixedly connected to one end of the filter plate and the collection box, respectively. By setting up the filter plate and the collection box, the processed material falls onto the filter plate, qualified material falls into the collection box through the filter plate, and unqualified material is transported to the recycling box above the filter plate, thereby achieving the purpose of filtering and collecting materials. Preferably, a standing platform is fixedly connected to one end of the box, an anti-slip mat is fixedly connected to the top of the standing platform, and symmetrical support rods are fixedly connected to the bottom of the standing platform and the box. Anti-slip sleeves are fixedly connected to the bottom of the support rods. By setting up the standing platform, anti-slip mat, support rods and anti-slip sleeves, the staff can place the device in the required position using the support rods, and the staff can stand on the standing platform to start working, thereby achieving the purpose of supporting the device and the staff.
[0008] Compared with the prior art, the beneficial effects of this utility model are: This rotary screen recovery device, applied to potassium nitrate production, features a control panel, control buttons, a servo motor, a small rotating mechanism, and a rotary drum. Operators activate the servo motor via the control panel, which drives a movable lead screw to rotate. As the lead screw rotates, a moving block moves the mounting plate upwards, which in turn moves the recovery box upwards until it leaves the recovery bin. Finally, operators activate the small rotating mechanism via the control panel, which drives a rotating rod to rotate. As the rotating rod rotates, the recovery box tilts towards the inlet, allowing the material to enter and be further crushed by the crushing drum. The processed material falls into a collection box, where operators pull the third handle to collect it. This fully automated material recovery process significantly improves the device's efficiency.
[0009] This rotary drum screen recovery device for potassium nitrate production features a removable filter plate. When the filter plate needs cleaning, the operator can simply pull it out of the inclined trough using the second handle. Installation is also straightforward; simply hold the second handle and align the filter plate with the inclined trough to install it, thus improving the device's practicality. Attached Figure Description
[0010] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the rotating connection structure of this utility model; Figure 3 This is a schematic diagram of the filter plate of this utility model; Figure 4 This is a schematic diagram of the internal structure of the recycling bin of this utility model.
[0011] In the diagram: 1. Box body; 2. First chute; 3. Slider; 4. U-shaped baffle; 5. Inclined plate; 6. First handle; 7. Insert block; 8. Inlet; 9. Vertical plate; 10. Slot; 11. Recycling bin; 12. Servo motor; 13. Mounting base; 14. Small rotating mechanism; 15. Rotating rod; 16. Recycling box; 17. Rotating mechanism; 18. First rotating ring; 19. Belt; 20. Second rotating ring; 21. Fixed block; 22. Crushing drum; 23. Control panel; 24. Control button; 25. Inclined chute; 26. Second chute; 27. Filter plate; 28. Collection bin; 29. Second handle; 30. Third handle; 31. Standing platform; 32. Anti-slip mat; 33. Support rod; 34. Anti-slip sleeve; 101. Movable lead screw; 102. Stabilizing rod; 103. Moving block; 104. Mounting plate. Detailed Implementation
[0012] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0013] Please see Figures 1-4 As shown, this utility model provides a technical solution: A rotary drum screen recovery device for potassium nitrate production includes a housing 1. A first chute 2 is provided at the top of the housing 1. A slider 3 is movably connected inside the first chute 2. A U-shaped baffle 4 is fixedly connected to the top of the slider 3. An inclined plate 5 is fixedly connected inside the U-shaped baffle 4. A first handle 6 is fixedly connected to one end of the U-shaped baffle 4. Symmetrical inserts 7 are fixedly connected to the other end away from the first handle 6. An inlet 8 is provided at the end away from the U-shaped baffle 4. A vertical plate 9 is fixedly connected to one end of the inlet 8. Symmetrical slots 10 are provided at one end of the vertical plate 9. A recovery box 11 is fixedly connected to one end of the housing 1. A servo motor 12 is fixedly connected to the top of the recovery box 11. A lifting mechanism is movably connected to the output end of the servo motor 12. The lifting mechanism includes a movable lead screw 101, and a stabilizing rod 102 is fixedly connected to the end away from the movable lead screw 101. The movable lead screw 101, the stabilizing rod 102 and the moving block 103 are sleeved together. One end of the moving block 103 is fixedly connected to a mounting plate 104. In this embodiment, preferably, the top end of the mounting plate 104 is fixedly connected to the mounting base 13, one end of the mounting base 13 is fixedly connected to the small rotating mechanism 14, the output end of the small rotating mechanism 14 is movably connected to the rotating rod 15, and the top end of the rotating rod 15 is fixedly connected to the recycling box 16. Through the above scheme, by setting up a small rotating machine 14, a rotating rod 15 and a recycling box 16, the small rotating machine 14 drives the rotating rod 15 to start rotating. As the rotating rod 15 rotates, the recycling box 16 begins to tilt towards the inlet 8, so that the material inside enters the inlet 8 and is crushed again by the crushing roller 22, thereby achieving the purpose of conveying substandard materials. In this embodiment, preferably, a rotating mechanism 17 is fixedly connected to one end of the housing 1, a first rotating ring 18 is movably connected to the output end of the rotating mechanism 17, the first rotating ring 18 is sleeved with a belt 19, the other end of the belt 19 is sleeved with a second rotating ring 20, a fixing block 21 is fixedly connected to one end of the second rotating ring 20, and a crushing drum 22 is fixedly connected to the top end of the second rotating ring 20 of the first rotating ring 18. Through the above scheme, by setting up a rotating machine 17, a first rotating ring 18, and a belt 19, the operator starts the rotating machine 17 through the control panel 23. The rotating machine 17 drives the first rotating ring 18 to rotate, the first rotating ring 18 drives the belt 19 to start rotating, and the second rotating ring 20 starts rotating under the action of the belt 19. The first rotating ring 18 and the second rotating ring 20 drive the crushing drum 22 to start rotating, thereby achieving the purpose of crushing materials. In this embodiment, preferably, the servo motor 12, the small rotating machine 14 and the rotating machine 17 are electrically connected to the control panel 23, and symmetrical control buttons 24 are movably connected at both ends away from the control panel 23. Through the above scheme, by setting up control panel 23 and control button 24, the staff can start and control servo motor 12, small rotating machine 14 and rotating machine 17 through control panel 23 and control button 24, thereby achieving the purpose of starting and controlling servo motor 12, small rotating machine 14 and rotating machine 17. In this embodiment, preferably, a sloping groove 25 and a second sliding groove 26 are respectively provided at the other end away from the rotating machine 17. A filter plate 27 and a collection box 28 are movably connected inside the sloping groove 25 and the second sliding groove 26, respectively. A second handle 29 and a third handle 30 are respectively fixedly connected to one end of the filter plate 27 and the collection box 28. Through the above scheme, by setting up a filter plate 27 and a collection box 28, the processed material falls onto the filter plate 27, qualified material falls into the collection box 28 through the filter plate 27, and unqualified material is transported to the recycling box 16 above the filter plate 27, thereby achieving the purpose of filtering and collecting materials. In this embodiment, preferably, a standing platform 31 is fixedly connected to one end of the box body 1, an anti-slip pad 32 is fixedly connected to the top of the standing platform 31, and symmetrical support rods 33 are fixedly connected to the bottom of the standing platform 31 and the box body 1, with an anti-slip sleeve 34 fixedly connected to the bottom of the support rods 33. The above solution, by setting up a standing platform 31, an anti-slip mat 32, a support rod 33, and an anti-slip sleeve 34, allows workers to place the device in the required position using the support rod 33, and then stand on the standing platform 31 to start working, thus achieving the purpose of supporting both the device and the workers.
[0014] In this embodiment, a rotary drum screen recovery device applied to potassium nitrate production is used. The operator places the device in the desired position using the support rod 33. The operator then pushes the U-shaped baffle 4 forward using the first handle 6, causing it to move towards the vertical plate 9 in the first chute 2, allowing the insert block 7 to enter the slot 10. The U-shaped baffle 4 and the vertical plate 9 are fixed together to form a retaining ring, reducing the possibility of material spillage during feeding. The operator stands on the standing platform 31 and starts the rotating machine 17 via the control panel 23. The rotating machine 17 drives the first rotating ring 18 to rotate, which in turn drives the belt 19 to rotate. Under the action of the belt 19, the second rotating ring 20 begins to rotate. The first and second rotating rings 18 and 20 drive the crushing drum 22 to rotate. The material is then poured into the housing 1 from the inlet 8. The crushing drum 22 crushes the material, and the processed material falls onto the filter plate. On plate 27, qualified materials fall into collection box 28 through filter plate 27, while unqualified materials are collected and transported to recycling box 16 above filter plate 27. The operator starts servo motor 12 through control panel 23. Servo motor 12 drives movable screw 101 to start rotating. As movable screw 101 rotates, moving block 103 drives mounting plate 104 to move upward. Mounting plate 104 drives recycling box 16 to move upward until it leaves recycling box 11. Finally, the operator starts small rotating machine 14 through control panel 23. Small rotating machine 14 drives rotating rod 15 to start rotating. As rotating rod 15 rotates, recycling box 16 begins to tilt towards inlet 8, allowing the material inside to enter inlet 8 and be crushed again by crushing roller 22. The processed material falls into collection box 28. The operator pulls the third handle 30 to collect the material.
[0015] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A drum screen recovery device for potassium nitrate production, characterized in that: The device includes a box body (1), a first slide groove (2) is provided at the top of the box body (1), a slider (3) is movably connected inside the first slide groove (2), a U-shaped baffle (4) is fixedly connected at the top of the slider (3), an inclined plate (5) is fixedly connected inside the U-shaped baffle (4), a first handle (6) is fixedly connected at one end of the U-shaped baffle (4), symmetrical inserts (7) are fixedly connected at the other end away from the first handle (6), an inlet (8) is provided at one end away from the U-shaped baffle (4), a vertical plate (9) is fixedly connected at one end of the inlet (8), symmetrical slots (10) are provided at one end of the vertical plate (9), a recycling bin (11) is fixedly connected at one end of the box body (1), a servo motor (12) is fixedly connected at the top of the recycling bin (11), and a lifting mechanism is movably connected to the output end of the servo motor (12). The lifting mechanism includes a movable lead screw (101), and a stabilizing rod (102) is fixedly connected to one end away from the movable lead screw (101). The movable lead screw (101), the stabilizing rod (102), and the moving block (103) are sleeved together. One end of the moving block (103) is fixedly connected to an mounting plate (104).
2. The rotary drum screen recovery device for potassium nitrate production according to claim 1, characterized in that: The top of the mounting plate (104) is fixedly connected to the mounting base (13), one end of the mounting base (13) is fixedly connected to the small rotating mechanism (14), the output end of the small rotating mechanism (14) is movably connected to the rotating rod (15), and the top of the rotating rod (15) is fixedly connected to the recycling box (16).
3. The rotary drum screen recovery device for potassium nitrate production according to claim 1, characterized in that: One end of the housing (1) is fixedly connected to a rotating mechanism (17), and the output end of the rotating mechanism (17) is movably connected to a first rotating ring (18). The first rotating ring (18) is sleeved with a belt (19), and the other end of the belt (19) is sleeved with a second rotating ring (20). One end of the second rotating ring (20) is fixedly connected to a fixing block (21), and the top end of the second rotating ring (20) of the first rotating ring (18) is fixedly connected to a crushing drum (22).
4. The rotary drum screen recovery device for potassium nitrate production according to claim 1, characterized in that: The servo motor (12), the small rotating machine (14) and the rotating machine (17) are electrically connected to the control panel (23), and symmetrical control buttons (24) are movably connected at both ends away from the control panel (23).
5. A drum screen recovery device for potassium nitrate production according to claim 3, characterized in that: An inclined groove (25) and a second slide groove (26) are respectively provided at the other end away from the turntable (17). A filter plate (27) and a collection box (28) are movably connected inside the inclined groove (25) and the second slide groove (26). A second handle (29) and a third handle (30) are respectively fixedly connected to one end of the filter plate (27) and the collection box (28).
6. A drum screen recovery device for potassium nitrate production according to claim 1, characterized in that: One end of the box (1) is fixedly connected to a standing platform (31), the top of the standing platform (31) is fixedly connected to an anti-slip pad (32), the bottom of the standing platform (31) and the box (1) are fixedly connected to symmetrical support rods (33), and the bottom of the support rods (33) is fixedly connected to an anti-slip sleeve (34).
Citation Information
Patent Citations
Rotary screen recovery device applied to potassium nitrate production
CN218901953U