A raw material crushing device for insulating brick production
Patent Information
- Application Number
- CN202522107852.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-30
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-30
AI Technical Summary
但该装置仅具备粉碎功能,而没有对粉碎后的原料进行筛选的环节,这使得粉碎后的原料直接进入下一生产工序,无法保证原料的质量一致性
[0015] 1. The raw material crushing device for the production of thermal insulation bricks adopts a reciprocating motion structure composed of crankshaft, crank, hinge frame and reciprocating rod, etc., to drive the screening plate to reciprocate left and right. This reciprocating screening method can make the raw material roll and jump fully on the screening plate, improve the screening efficiency, and ensure that the raw material that meets the particle size requirements can pass through the screening plate smoothly, while the large particles that do not pass are screened out.
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Figure CN224656864U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of thermal insulation brick production technology, specifically a raw material crushing device for thermal insulation brick production. Background Technology
[0002] Thermal insulation bricks, as an important building material, play a crucial role in building energy conservation. With the increasing global emphasis on energy conservation, emission reduction, and green building, the market demand for thermal insulation bricks continues to grow. They are widely used in exterior wall insulation and heat insulation projects for various buildings, effectively reducing building energy consumption, improving energy efficiency, and meeting the requirements of sustainable development.
[0003] According to announcement number CN 221907524 U, a raw material crushing device for permeable brick production includes a grinding box and a support set at the bottom of the grinding box. The grinding box is provided with a grinding groove, a grinding plate is provided above the grinding groove, and a discharge pipe is provided on the grinding box.
[0004] This device uses a limiting mechanism to restrict the rotation of the baffle plate, thereby blocking the discharge pipe and preventing uncrushed raw materials from entering the discharge pipe. This blockage prevents the discharge pipe from conveying the ground raw materials out of the grinding chamber, affecting the production of permeable bricks. By energizing the exhaust fan and electromagnet, the electromagnet attracts an iron block, which in turn compresses the spring of the baffle block, releasing the baffle plate's restriction. The exhaust fan then rotates the baffle plate using airflow, allowing the powder in the grinding chamber to be discharged from the discharge pipe. After power is cut off, the spring returns to its original position, causing the baffle block to continue restricting the baffle plate and preventing subsequent uncrushed raw materials from entering the discharge pipe and causing blockage. However, this device only has a pulverizing function and lacks a screening process for the pulverized raw materials. This allows the pulverized raw materials to directly enter the next production process, making it impossible to guarantee the consistency of raw material quality. Utility Model Content
[0005] The purpose of this utility model is to provide a raw material crushing device for the production of thermal insulation bricks, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a raw material crushing device for the production of thermal insulation bricks, comprising a box body, a feeding cylinder fixedly connected to the top of the box body, a discharging cylinder fixedly connected to the bottom of the box body, support legs symmetrically fixedly connected to the bottom of the box body, a screening mechanism provided at the bottom right side of the box body, and a crushing mechanism provided at the top right side of the box body.
[0007] The screening mechanism includes a fixed frame, which is fixedly connected to the bottom right side of the housing. A first motor is fixedly connected to the right side of the fixed frame near the right side. A crankshaft is fixedly connected to the output end of the first motor. Cranks are symmetrically connected to the surface of the crankshaft. A hinge frame is hinged to the other end of the two cranks. A reciprocating rod is fixedly connected to the left side of the hinge frame. Fixed rods are symmetrically fixedly connected to the left and right sides of the inner wall of the housing near the bottom. Slider blocks are symmetrically slidably connected to the surfaces of the two fixed rods. A screening plate is fixedly connected to one side of each slider.
[0008] Preferably, the other end of the crankshaft is rotatably connected to the back of the inner wall of the fixed frame near the right side, and the other end of the reciprocating rod is fixedly connected to the right side of the screening plate.
[0009] Preferably, the right side of the housing near the bottom has a hole that matches the reciprocating rod, and the surface of the reciprocating rod passes through and slides left and right in the hole, so that the reciprocating rod can move left and right stably.
[0010] Preferably, a groove is provided on the left side of the box near the bottom, and the left end of the screening plate is located in the groove, so that raw materials that fail to pass the screening are discharged from the groove.
[0011] Preferably, the crushing mechanism includes a housing, which is fixedly connected to the right side of the box near the top. A second motor is fixedly connected to the right side of the housing near the front. A first crushing roller is rotatably connected to the left side of the inner wall of the box near the top of the front. A second crushing roller is rotatably connected to the left side of the inner wall of the box near the top of the back. A first gear is fixedly connected to the surface of the first crushing roller near the right end. A second gear is fixedly connected to the surface of the second crushing roller near the right end.
[0012] Preferably, the right side of the box body has holes on the front and rear sides near the top that match the first crushing roller and the second crushing roller, and the surfaces of the first crushing roller and the second crushing roller are respectively penetrated and rotatably connected in the holes.
[0013] Preferably, the first crushing roller and the second crushing roller are symmetrically distributed front and back, the first gear meshes with the second gear, and both the first gear and the second gear are located inside the housing.
[0014] Compared with the prior art, this utility model provides a raw material crushing device for the production of thermal insulation bricks, which has the following beneficial effects:
[0015] 1. The raw material crushing device for the production of thermal insulation bricks adopts a reciprocating motion structure composed of crankshaft, crank, hinge frame and reciprocating rod, etc., to drive the screening plate to reciprocate left and right. This reciprocating screening method can make the raw material roll and jump fully on the screening plate, improve the screening efficiency, and ensure that the raw material that meets the particle size requirements can pass through the screening plate smoothly, while the large particles that do not pass are screened out.
[0016] 2. This raw material crushing device for producing thermal insulation bricks, driven by a second motor, works in conjunction with the relative rotation of the first and second crushing rollers, and the meshing transmission of the first and second gears to achieve powerful compression and shearing crushing of the raw materials by the two rollers. This crushing method can quickly break the raw materials into the required particle size, greatly improving the crushing efficiency. Compared with traditional single-roller crushing equipment, the amount of raw material processed per unit time is significantly increased. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model;
[0019] Figure 2 This is a three-dimensional sectional view of the front of the structural box of this utility model;
[0020] Figure 3 This is a three-dimensional schematic diagram of the crankshaft and reciprocating rod of this utility model;
[0021] Figure 4 This is a three-dimensional schematic diagram of the structural housing and the second motor of this utility model;
[0022] Figure 5 This is a three-dimensional schematic diagram of the first and second crushing rollers of this utility model.
[0023] In the diagram: 1. Housing; 2. Feed cylinder; 3. Discharge cylinder; 4. Support leg; 5. Screening mechanism; 51. Fixing frame; 52. First motor; 53. Crankshaft; 54. Crank; 55. Hinge frame; 56. Reciprocating rod; 57. Fixing rod; 58. Sliding block; 59. Screening plate; 6. Crushing mechanism; 61. Housing; 62. Second motor; 63. First crushing roller; 64. Second crushing roller; 65. First gear; 66. Second gear. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0026] This utility model provides the following technical solution:
[0027] Example 1
[0028] Please see Figure 1-3 This utility model provides a technical solution: a raw material crushing device for the production of thermal insulation bricks, including a box body 1, a feeding cylinder 2 fixedly connected to the top of the box body 1, a discharging cylinder 3 fixedly connected to the bottom of the box body 1, support legs 4 symmetrically fixedly connected to the bottom of the box body 1, a screening mechanism 5 provided at the bottom right side of the box body 1, and a crushing mechanism 6 provided at the top right side of the box body 1.
[0029] The screening mechanism 5 includes a fixed frame 51, which is fixedly connected to the bottom right side of the housing 1. A first motor 52 is fixedly connected to the right side of the fixed frame 51 near the right side. A crankshaft 53 is fixedly connected to the output end of the first motor 52. Cranks 54 are symmetrically connected to the surface of the crankshaft 53. A hinge frame 55 is hinged to the other end of the two cranks 54. A reciprocating rod 56 is fixedly connected to the left side of the hinge frame 55. Fixed rods 57 are symmetrically fixedly connected to the bottom on both sides of the inner wall of the housing 1. Slider 58 is symmetrically connected to the surface of the two fixed rods 57. A screening plate 59 is fixedly connected to one side of the slider 58.
[0030] The other end of the crankshaft 53 is rotatably connected to the back of the inner wall of the fixed frame 51 near the right side, and the other end of the reciprocating rod 56 is fixedly connected to the right side of the screening plate 59.
[0031] The right side of the housing 1 near the bottom has a hole that matches the reciprocating rod 56, and the surface of the reciprocating rod 56 is penetrated and slidably connected to the hole, so that the reciprocating rod 56 can move stably left and right.
[0032] A groove is provided on the left side of the box 1 near the bottom, and the left end of the screening plate 59 is located in the groove, so that the raw materials that fail to pass the screening are discharged from the groove.
[0033] Example 2
[0034] Please see Figure 4-5 Furthermore, based on Example 1, a crushing mechanism 6 was obtained.
[0035] The crushing mechanism 6 includes a housing 61, which is fixedly connected to the right side of the box 1 near the top. A second motor 62 is fixedly connected to the right side of the housing 61 near the front. A first crushing roller 63 is rotatably connected to the left side of the inner wall of the box 1 near the top of the front. A second crushing roller 64 is rotatably connected to the left side of the inner wall of the box 1 near the top of the back. A first gear 65 is fixedly connected to the surface of the first crushing roller 63 near the right end. A second gear 66 is fixedly connected to the surface of the second crushing roller 64 near the right end.
[0036] Holes matching the first crushing roller 63 and the second crushing roller 64 are provided on the front and rear sides of the right side of the housing 1 near the top, and the surfaces of the first crushing roller 63 and the second crushing roller 64 are respectively penetrated and rotatably connected in the holes.
[0037] The first crushing roller 63 and the second crushing roller 64 are symmetrically distributed front and rear. The first gear 65 meshes with the second gear 66. Both the first gear 65 and the second gear 66 are located inside the housing 61.
[0038] In actual operation, when this device is in use, the raw materials for producing thermal insulation bricks are fed into the device through the feed cylinder 2 fixedly connected to the top of the housing 1. The feed cylinder 2 guides the raw materials to accurately enter the housing 1. The second motor 62 starts, and the output end of the second motor 62 rotates, driving the first crushing roller 63 connected to it to rotate. Since the first crushing roller 63 has a first gear 65 fixedly connected to its surface near the right end, and the second crushing roller 64 has a second gear 66 fixedly connected to its surface near the right end, and the first gear 65 and the second gear 66 mesh, the rotation of the first gear 65 will drive the second gear 66 to rotate in the opposite direction, thus... The second crushing roller 64 rotates in the opposite direction to the first crushing roller 63. When the raw material enters the housing 1 from the feed cylinder 2, it will fall between the two relatively rotating first crushing rollers 63 and second crushing rollers 64. The special structure on the surface of the first crushing rollers 63 and second crushing rollers 64 will exert a squeezing, shearing and grinding effect on the raw material, breaking large pieces of raw material into smaller particles. The first gear 65 and the second gear 66 are both located inside the housing 61. The housing 61 protects the gears and prevents dust, impurities and other contaminants from entering the gear meshing parts and affecting the normal transmission of the gears, ensuring that the crushing mechanism 6 can operate continuously and stably.
[0039] The crushed raw material falls onto the screening plate 59 at the bottom of the housing 1. At this time, the first motor 52 in the screening mechanism 5 at the bottom right side of the device starts, and the output end of the first motor 52 drives the crankshaft 53 to rotate. The other end of the crankshaft 53 is rotatably connected to the back of the inner wall of the fixed frame 51 near the right side, ensuring the stability of the crankshaft 53's rotation. The surface of the crankshaft 53 is symmetrically connected to cranks 54, and the rotation of the crankshaft 53 will cause the cranks 54 to make circular motion. The other ends of the two cranks 54 are hinged to a hinge frame 55. The circular motion of the cranks 54 is converted into the left and right reciprocating motion of the hinge frame 55 through the hinge frame 55. The left side of the hinge frame 55 is fixedly connected to a reciprocating rod 56, and the other end of the reciprocating rod 56 is fixedly connected to the right side of the screening plate 59. The right side of the housing 1 near the bottom has a hole that matches the reciprocating rod 56. The surface of the reciprocating rod 56 passes through and slides left and right in the hole, so that the hinge... The reciprocating motion of the receiving frame 55 can be transmitted to the screening plate 59 through the reciprocating rod 56, causing the screening plate 59 to reciprocate left and right. During the reciprocating motion of the screening plate 59, fine raw materials with the required particle size will fall through the holes on the screening plate 59 and finally be discharged from the discharge cylinder 3 fixedly connected to the bottom of the box 1, and enter the next production stage. A groove is opened on the left side of the box 1 near the bottom, and the left end of the screening plate 59 is located in the groove. Larger particles that do not meet the required particle size will gradually move to the left during the reciprocating motion of the screening plate 59 and eventually be discharged from the device from the groove. These unqualified raw materials can be crushed again to improve the utilization rate of raw materials.
[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A raw material crushing device for producing thermal insulation bricks, comprising a housing (1), characterized in that: The top of the box (1) is fixedly connected to a feed cylinder (2), the bottom of the box (1) is fixedly connected to a discharge cylinder (3), the bottom of the box (1) is symmetrically connected to support legs (4), the bottom right side of the box (1) is provided with a screening mechanism (5), and the top right side of the box (1) is provided with a crushing mechanism (6). The screening mechanism (5) includes a fixed frame (51), which is fixedly connected to the bottom right side of the box (1). A first motor (52) is fixedly connected to the right side of the fixed frame (51) near the right side. A crankshaft (53) is fixedly connected to the output end of the first motor (52). A crank (54) is symmetrically connected to the surface of the crankshaft (53) in a front-to-back rotation. A hinge frame (55) is hinged to the other end of the two cranks (54). A reciprocating rod (56) is fixedly connected to the left side of the hinge frame (55). Fixed rods (57) are symmetrically fixedly connected to the bottom on both sides of the inner wall of the box (1) in a front-to-back manner. A slider (58) is symmetrically connected to the surface of the two fixed rods (57) in a left-to-right sliding manner. A screening plate (59) is fixedly connected to one side of the slider (58).
2. The raw material crushing device for producing thermal insulation bricks according to claim 1, characterized in that: The other end of the crankshaft (53) is rotatably connected to the back of the inner wall of the fixed frame (51) near the right side, and the other end of the reciprocating rod (56) is fixedly connected to the right side of the screening plate (59).
3. The raw material crushing device for producing thermal insulation bricks according to claim 1, characterized in that: The right side of the housing (1) near the bottom has a hole that matches the reciprocating rod (56), and the surface of the reciprocating rod (56) is penetrated and slidably connected to the hole.
4. The raw material crushing device for producing thermal insulation bricks according to claim 1, characterized in that: The box (1) has a groove on its left side near the bottom, and the left end of the screening plate (59) is located in the groove.
5. The raw material crushing device for producing thermal insulation bricks according to claim 1, characterized in that: The crushing mechanism (6) includes a housing (61), which is fixedly connected to the right side of the box (1) near the top. A second motor (62) is fixedly connected to the right side of the housing (61) near the front. A first crushing roller (63) is rotatably connected to the left side of the inner wall of the box (1) near the top of the front. A second crushing roller (64) is rotatably connected to the left side of the inner wall of the box (1) near the top of the back. A first gear (65) is fixedly connected to the surface of the first crushing roller (63) near the right end. A second gear (66) is fixedly connected to the surface of the second crushing roller (64) near the right end.
6. The raw material crushing device for producing thermal insulation bricks according to claim 5, characterized in that: The box body (1) has holes on the front and back sides near the top on the right side that match the first crushing roller (63) and the second crushing roller (64), and the surfaces of the first crushing roller (63) and the second crushing roller (64) are respectively connected to the holes through and rotated.
7. The raw material crushing device for producing thermal insulation bricks according to claim 5, characterized in that: The first crushing roller (63) and the second crushing roller (64) are symmetrically distributed front and back. The first gear (65) meshes with the second gear (66). Both the first gear (65) and the second gear (66) are located inside the housing (61).
Citation Information
Patent Citations
Raw material crushing device for water permeable brick production
CN221907524U