A new energy waste battery recycling device

CN224656899UActive Publication Date: 2026-08-21GANZHOU NENGXUAN TECHNOLOGY IND CO LTD
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Patent Information

Application Number
CN202521795701.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-22
Publication Date
2026-08-21
Estimated Expiration
2035-08-22

AI Technical Summary

Technical Problem

[0002]新能源汽车等设备在人们的生活中越来越常见,电池作为新能源的主要部分,发挥着至关重要的作用,在电池发生损坏或电池已经到达使用寿命后,需要对电池进行更换,因此会产生大量的废旧电池,因此需要使用处理装置对废旧电池进行处理,在对废旧电池处理过程中,往往需要对废旧电池进行破碎,从而实现对原料的回收,现有的处理装置一般通过切割或打碎的方式对电池进行处理,在电池被破碎后,可能碎块的大小不能满足回收的要求,因此需要将破碎后的碎块收集后重新加入破碎装置中,从而影响对电池的处理效率,当电池破碎完成后,对需要回收的碎块进行收集时,往往通过收集装置单独的出料口实现对废料的收集,当积累的废料较多时,单独的出料口容易被堵塞,从而影响对废料的收集

Benefits of technology

1、本实用新型通过设置中间箱和切割轮,当在对废旧电池进行首次处理时,将需要破碎的废旧电池放入中间箱内,通过第一电机带动切割轮上设置的第一转动柱转动,从而带动切割轮转动,通过切割轮上设置的切割刀对大块的电池等进行切割,从而便于对废旧电池的首次破碎,从而实现对电池的首次处理,便于对废旧电池的回收。

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Abstract

The utility model discloses a new energy waste battery recycling device, including intermediate box, the intermediate box upper end is provided with the mounting bracket, the intermediate box lower extreme is provided with the bottom plate, the bottom plate upper and lower extreme is provided with the support leg, the support leg is provided with a plurality, support leg and bottom plate fixedly connected, the side end of bottom plate is provided with the broken structure, realizes the secondary crushing to the battery raw material through the broken structure, the broken structure includes fixed box and broken roll, the side end fixed setting of bottom plate has the extension support, the fixed box sets up on the extension support, the broken roll sets up in the fixed box, the side end of intermediate box has established the discharge gate, the discharge gate and fixed box between each other cooperate, the discharge gate is provided with a plurality, to make the broken battery piece in the intermediate box enter the fixed box.
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Description

Technical Field

[0001] This utility model relates to the field of waste battery processing, and more specifically, it relates to a new energy waste battery recycling and processing device. Background Technology

[0002] New energy vehicles and other equipment are becoming increasingly common in people's lives. Batteries, as a major component of new energy, play a crucial role. When batteries are damaged or reach the end of their lifespan, they need to be replaced, resulting in a large number of waste batteries. Therefore, processing devices are needed to handle these waste batteries. In the process of processing waste batteries, they often need to be crushed to achieve the recycling of raw materials. Existing processing devices generally process batteries by cutting or crushing them. After the batteries are crushed, the size of the fragments may not meet the recycling requirements. Therefore, the crushed fragments need to be collected and added back to the crushing device, which affects the processing efficiency of the batteries. After the batteries are crushed, the fragments that need to be recycled are often collected through a separate discharge port of the collection device. When a large amount of waste accumulates, the separate discharge port is easily blocked, thus affecting the collection of waste. Utility Model Content

[0003] (a) Technical problems to be solved In view of the problems existing in the prior art, this utility model provides a new energy waste battery recycling and processing device to solve the technical problems mentioned in the background art.

[0004] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a new energy waste battery recycling and processing device, including an intermediate box, an installation frame at the upper end of the intermediate box, a bottom plate at the lower end of the intermediate box, support legs at the upper and lower ends of the bottom plate, multiple support legs, fixed connection between the support legs and the bottom plate, and a crushing structure at the side end of the bottom plate, through which secondary crushing of battery raw materials is achieved; The crushing structure includes a fixed box and a crushing roller. An extension frame is fixedly installed on the side of the bottom plate. The fixed box is installed on the extension frame. The crushing roller is installed inside the fixed box. A discharge port is opened on the side of the intermediate box. The discharge port and the fixed box cooperate with each other. Multiple discharge ports are provided to facilitate the entry of crushed battery fragments in the intermediate box into the fixed box.

[0005] The present invention is further configured such that a support frame is fixedly installed inside the intermediate box, a cutting wheel is provided between the support frame and the mounting frame, a cutting blade is provided on the cutting wheel, the cutting blade is fixedly connected to the cutting wheel, and multiple cutting blades are provided, so as to achieve the cutting and crushing of the battery by the cutting blades.

[0006] The present invention is further configured such that a first rotating column is fixedly provided at both ends of the cutting wheel, and a first rotating hole is provided on both the mounting frame and the support frame. The first rotating column and the first rotating hole cooperate with each other to facilitate the rotation of the cutting wheel.

[0007] The present invention is further configured such that the first rotating column is rotatably connected to the first rotating hole, and a first motor is fixedly mounted on the mounting bracket. The output end of the first motor is fixedly connected to the first rotating column, thereby driving the cutting wheel to rotate through the first motor.

[0008] The present invention is further configured such that an installation block is provided on the base plate, an installation hole is provided on the intermediate box, the installation hole and the installation column cooperate with each other, and a guide plate is provided on the base plate, the guide plate and the intermediate box cooperate with each other, thereby facilitating the connection between the base plate and the intermediate box.

[0009] The present invention is further configured such that a second rotating column is fixedly provided at the lower end of the guide plate, a second rotating hole is provided on the base plate, the second rotating column is rotatably connected to the second rotating hole, and a second motor is fixedly provided on the base plate, the output end of the second motor is fixedly connected to the second rotating column, thereby facilitating the rotation of the guide plate by the second motor.

[0010] The present invention is further configured such that the fixed box is provided with a top cover, the top cover is provided with a connecting cover, the connecting cover and the top cover are in communication, a guide plate is fixedly provided on the intermediate box at the opening position of the discharge port, and the crushing roller is rotatably connected to the fixed box, thereby constituting the entire crushing structure. The present invention is further configured such that the upper cover is bolted to the fixed box, the guide plate and the connecting cover cooperate with each other, the lower end of the fixed box is provided with a discharge pipe, the discharge pipe is connected to the fixed box, a third motor is fixedly installed on the fixed box, and the output end of the third motor is fixedly connected to the crushing roller, so that the crushed battery fragments can be easily released through the discharge pipe.

[0011] (III) Beneficial Effects Compared with the prior art, this utility model provides a recycling and processing device for waste new energy batteries, which has the following beneficial effects: 1. This utility model, by setting up an intermediate box and a cutting wheel, allows the waste batteries to be crushed to be placed in the intermediate box during the initial processing of waste batteries. The first motor drives the first rotating column on the cutting wheel to rotate, thereby driving the cutting wheel to rotate. The cutting blades on the cutting wheel cut large pieces of batteries, thus facilitating the initial crushing of waste batteries and realizing the initial processing of batteries, which is conducive to the recycling of waste batteries.

[0012] 2. This utility model, by setting up a guide tray and a guide plate, allows waste batteries to be cut into fragments by the cutting blade. The second motor drives the second rotating column to rotate, which in turn drives the guide tray to rotate. The rotation of the guide tray facilitates the movement of the fragments, which slide down the guide tray and out of the middle box. They then reach the guide plate and slide down from it. Through the cooperation of the guide plate and the connecting cover, they enter the fixed box, thus realizing the transfer of the crushed battery fragments and facilitating secondary crushing of the batteries, thereby simplifying the processing of the batteries.

[0013] 3. This utility model, by setting up a crushing structure, allows the crushed pieces to enter the fixed box. The third motor on the fixed box drives the crushing roller to rotate. Through the cooperation of the two crushing rollers, the crushed pieces are crushed and ground, thus making it easier to turn large battery fragments into smaller ones. The smaller battery fragments enter the fixed box and are discharged through the discharge pipe at the bottom of the fixed box. Thus, while crushing the battery fragments through multiple crushing structures, it is also convenient to collect the battery fragments. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of a new energy waste battery recycling and processing device. Figure 2 This is a schematic diagram of the mounting frame and intermediate box of a new energy waste battery recycling and processing device. Figure 3 This is a schematic diagram of the assembly structure of the intermediate box and the bottom plate of a new energy waste battery recycling and processing device; Figure 4 A schematic diagram of the base plate of a new energy waste battery recycling and processing device; Figure 5 This is a schematic diagram of the crushing structure of a new energy waste battery recycling and processing device.

[0015] In the diagram: 1. Intermediate box; 2. Mounting frame; 3. Base plate; 4. Support leg; 5. Fixed box; 6. Crushing roller; 7. Extension frame; 8. Discharge port; 9. Support frame; 10. Cutting wheel; 11. Cutting blade; 12. First rotating column; 13. First rotating hole; 14. First motor; 15. Mounting block; 16. Mounting hole; 17. Guide plate; 18. Second rotating column; 19. Second rotating hole; 20. Second motor; 21. Top cover; 22. Connecting cover; 23. Guide plate; 24. Discharge pipe; 25. Third motor. Detailed Implementation

[0016] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0017] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0018] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0019] Please see Figures 1-5 A new energy waste battery recycling and processing device includes an intermediate box 1, an installation frame 2 at the upper end of the intermediate box 1, a bottom plate 3 at the lower end of the intermediate box 1, support legs 4 at the upper and lower ends of the bottom plate 3, multiple support legs 4, and a fixed connection between the support legs 4 and the bottom plate 3. A crushing structure is provided on the side end of the bottom plate 3. The crushing structure includes a fixed box 5 and a crushing roller 6. An extension frame 7 is fixedly installed on the side of the bottom plate 3. The fixed box 5 is installed on the extension frame 7. The crushing roller 6 is installed inside the fixed box 5. A discharge port 8 is opened on the side of the intermediate box 1. The discharge port 8 and the fixed box 5 cooperate with each other. Multiple discharge ports 8 are provided.

[0020] In this embodiment, the main structure of the entire device is formed by the base plate 3, the intermediate box 1, and the fixed box 5.

[0021] More specifically, the battery raw materials are subjected to secondary crushing through the crushing structure, which facilitates the entry of the crushed battery fragments in the intermediate box 1 into the fixed box 5.

[0022] Please see Figures 1-5As one implementation of the entire device: a support frame 9 is fixedly installed inside the intermediate box 1. A cutting wheel 10 is installed between the support frame 9 and the mounting frame 2. A cutting blade 11 is installed on the cutting wheel 10 and is fixedly connected to the cutting wheel 10. Multiple cutting blades 11 are provided. A first rotating column 12 is fixedly installed at both ends of the cutting wheel 10. A first rotating hole 13 is opened on both the mounting frame 2 and the support frame 9. The first rotating column 12 and the first rotating hole 13 cooperate with each other and are rotatably connected. A first motor 14 is fixedly installed on the mounting frame 2. The output end of the first motor 14 is fixedly connected to the first rotating column 12. A mounting block 15 is provided on the bottom plate 3. A mounting hole 16 is opened on the intermediate box 1. The mounting hole 16 cooperates with the mounting column. A guide plate 17 is provided on the bottom plate 3 and is connected to the intermediate box. The components are designed to work together. A second rotating column 18 is fixedly installed at the lower end of the guide plate 17. A second rotating hole 19 is opened on the base plate 3. The second rotating column 18 and the second rotating hole 19 are rotatably connected. A second motor 20 is fixedly installed on the base plate 3. The output end of the second motor 20 is fixedly connected to the second rotating column 18. A top cover 21 is installed on the fixed box 5. A connecting cover 22 is installed on the top cover 21. The connecting cover 22 is connected to the top cover 21. A guide plate 23 is fixedly installed on the intermediate box 1 at the opening position of the discharge port 8. The crushing roller 6 is rotatably connected to the fixed box 5. The top cover 21 is bolted to the fixed box 5. The guide plate 23 and the connecting cover 22 work together. A discharge pipe 24 is installed at the lower end of the fixed box 5. The discharge pipe 24 is connected to the fixed box 5. A third motor 25 is fixedly installed on the fixed box 5. The output end of the third motor 25 is fixedly connected to the crushing roller 6. Specifically, during the initial processing of waste batteries, the waste batteries to be crushed are placed in the intermediate box 1. The first motor 14 drives the first rotating column 12 on the cutting wheel 10 to rotate, thereby driving the cutting wheel 10 to rotate. The cutting blades 11 on the cutting wheel 10 cut large pieces of batteries. After the waste batteries are cut by the cutting blades 11, they become fragments. The second motor 20 drives the second rotating column 18 to rotate, thereby driving the guide plate 17 to rotate. The rotation of the guide plate 17 facilitates the movement of the fragments, and the fragments move along the guide plate 17. The material slides down, leaving the intermediate box 1 through the discharge port 8 and reaching the guide plate 23. It slides down the guide plate 23 and enters the fixed box 5 through the cooperation of the guide plate 23 and the connecting cover 22, thereby realizing the transfer of the crushed battery fragments. After the fragments enter the fixed box 5, the third motor 25 set on the fixed box 5 drives the rotation of the crushing roller 6. Through the cooperation of the two crushing rollers 6, the fragments are crushed and crushed, which makes it easier to turn large battery fragments into small battery fragments. The small battery fragments enter the fixed box 5 and are discharged through the discharge pipe 24 set at the lower end of the fixed box 5.

[0023] In summary, when using it as a whole: When the waste batteries are processed for the first time, the waste batteries that need to be crushed are placed in the intermediate box 1. The first motor 14 drives the first rotating column 12 set on the cutting wheel 10 to rotate, thereby driving the cutting wheel 10 to rotate. The cutting blade 11 set on the cutting wheel 10 cuts large pieces of batteries, etc.

[0024] When the waste battery is cut by the cutting blade 11 into fragments, the second motor 20 drives the second rotating column 18 to rotate, which in turn drives the guide plate 17 to rotate. The rotation of the guide plate 17 facilitates the movement of the fragments. At the same time, the fragments slide down the guide plate 17, leaving the intermediate box 1 through the discharge port 8 and reaching the guide plate 23. They slide down the guide plate 23 and enter the fixed box 5 through the cooperation of the guide plate 23 and the connecting cover 22, thereby realizing the transfer of the crushed battery fragments.

[0025] When the fragments enter the fixed box 5, the third motor 25 installed on the fixed box 5 drives the crushing roller 6 to rotate. Through the cooperation of the two crushing rollers 6, the fragments are crushed and crushed, which makes it easier to turn large battery fragments into small battery fragments. The small battery fragments enter the fixed box 5 and are discharged through the discharge pipe 24 installed at the lower end of the fixed box 5.

[0026] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A new energy waste battery recycling and processing device, comprising an intermediate box (1), characterized in that: The upper end of the intermediate box (1) is provided with an installation frame (2), the lower end of the intermediate box (1) is provided with a base plate (3), the upper and lower ends of the base plate (3) are provided with support legs (4), there are multiple support legs (4), the support legs (4) are fixedly connected to the base plate (3), and the side end of the base plate (3) is provided with a crushing structure. The crushing structure includes a fixed box (5) and a crushing roller (6). An extension frame (7) is fixedly installed on the side of the bottom plate (3). The fixed box (5) is installed on the extension frame (7). The crushing roller (6) is installed inside the fixed box (5). A discharge port (8) is opened on the side of the intermediate box (1). The discharge port (8) and the fixed box (5) cooperate with each other. There are multiple discharge ports (8).

2. The new energy waste battery recycling and processing device according to claim 1, characterized in that: The intermediate box (1) is fixedly provided with a support frame (9), and a cutting wheel (10) is provided between the support frame (9) and the mounting frame (2). A cutting blade (11) is provided on the cutting wheel (10), and the cutting blade (11) is fixedly connected to the cutting wheel (10). Multiple cutting blades (11) are provided.

3. The new energy waste battery recycling and processing device according to claim 2, characterized in that: Both ends of the cutting wheel (10) are fixedly provided with first rotating columns (12), and the mounting frame (2) and the support frame (9) are provided with first rotating holes (13). The first rotating columns (12) and the first rotating holes (13) cooperate with each other.

4. The new energy waste battery recycling and processing device according to claim 3, characterized in that: The first rotating column (12) is rotatably connected to the first rotating hole (13), and the first motor (14) is fixedly installed on the mounting bracket (2). The output end of the first motor (14) is fixedly connected to the first rotating column (12).

5. The new energy waste battery recycling and processing device according to claim 1, characterized in that: The base plate (3) is provided with an installation block (15), the intermediate box (1) is provided with an installation hole (16), the installation hole (16) and the installation column cooperate with each other, the base plate (3) is provided with a guide plate (17), the guide plate (17) and the intermediate box (1) cooperate with each other.

6. The new energy waste battery recycling and processing device according to claim 5, characterized in that: The lower end of the guide plate (17) is fixedly provided with a second rotating column (18), and the bottom plate (3) is provided with a second rotating hole (19). The second rotating column (18) and the second rotating hole (19) are rotatably connected. The bottom plate (3) is fixedly provided with a second motor (20), and the output end of the second motor (20) is fixedly connected to the second rotating column (18).

7. The new energy waste battery recycling and processing device according to claim 1, characterized in that: The fixed box (5) is provided with a top cover (21), the top cover (21) is provided with a connecting cover (22), the connecting cover (22) is connected to the top cover (21), the intermediate box (1) is fixedly provided with a guide plate (23) at the opening position of the discharge port (8), and the crushing roller (6) is rotatably connected to the fixed box (5).

8. The new energy waste battery recycling and processing device according to claim 7, characterized in that: The upper cover (21) is bolted to the fixed box (5), the guide plate (23) and the connecting cover (22) cooperate with each other, the lower end of the fixed box (5) is provided with a discharge pipe (24), the discharge pipe (24) is connected to the fixed box (5), the fixed box (5) is fixedly provided with a third motor (25), and the output end of the third motor (25) is fixedly connected to the crushing roller (6).