Integrated pork mincing and discharging device

Abstract

The utility model relates to food processing technical field, and disclose an integrated pork mincing and discharging device, including support frame, motor structure, mincing structure, transmission structure, export cylinder and rotation structure, the antiskid foot pad of support frame bottom strengthens stability, the rational layout of each component is designed to high and low layer, motor structure provides power, drives mincing pork through transmission structure mincing knife shaft, the inclined feed hopper is convenient for feeding, mincing box adopts stainless steel material, and the health is easy to clean, and the minced pork enters the export cylinder through the discharge port, and the export auger is driven by the export motor in the rotation structure, realizes the export of pork, and its advantage lies in integrated design, improves processing efficiency, the whole closed system, guarantees food safety, accurate control mincing effect, makes pork granule even, the device effectively solves the deficiency of traditional equipment, satisfies different scale food processing demand, improves the overall quality and efficiency of food processing.

Description

Technical Field

[0001] This utility model relates to the field of food processing technology, specifically to an integrated pork chopping and unloading device. Background Technology

[0002] In the food processing industry, pork is a common ingredient, and its fine processing is extremely crucial. Mincing pork is a basic step in many food production processes, such as making minced pork for dumplings and buns, and making diced pork for cooking various dishes. In large-scale food processing scenarios, manual mincing of pork is inefficient and cannot meet the market's demand for food supply. Therefore, there is a need for an efficient pork mincing and unloading device to improve processing efficiency and ensure the smooth progress of food production.

[0003] Traditional pork mincing equipment has a relatively simple function, often only having the function of mincing and lacking an integrated discharge structure. After mincing, the minced pork needs to be manually transferred out of the equipment, which not only increases labor costs but also easily causes secondary contamination of the pork, affecting food safety. Moreover, the structural design of these traditional equipment is not reasonable enough, resulting in inconsistent mincing effects and often producing pork pieces of different sizes. This has a negative impact on the quality of subsequent food processing, leading to unstable product quality and making it difficult to meet consumers' high requirements for food quality. To address this, we have proposed an integrated pork mincing and discharge device. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides an integrated pork mincing and exporting device, which solves the aforementioned problems.

[0006] (II) Technical Solution

[0007] To achieve the above-mentioned objectives, this utility model provides the following technical solution: an integrated pork chopping and discharging device, comprising a support frame, four anti-slip pads fixedly installed at the bottom of the support frame, the support frame being divided into high and low layers, a motor structure being provided at the top of the low layer of the support frame, a fixed bearing seat being fixedly installed on one side of the top of the high layer of the support frame, a set of parallel chopping box fixing seats being fixedly installed at the top of the high layer of the support frame, a chopping structure being provided at the top of the chopping box fixing seats, a fixing frame being fixedly installed on the side of the support frame, a fixing plate being fixedly installed at the top of the fixing frame, a rotating structure being provided on the outer side wall of the fixing plate, and a discharge cylinder being fixedly installed between the two fixing plates.

[0008] Preferably, the motor structure includes a motor mounting base and a motor, with the motor mounting base fixedly installed on the top of the lower layer of the support frame, and the motor fixedly installed on the top of the motor mounting base.

[0009] Preferably, the chopping structure includes a meat grinder shaft, a feeding hopper, and a chopping box. The chopping box is fixedly installed on the top of the chopping box fixing seat. The meat grinder shaft is rotatably installed inside the chopping box. The feeding hopper is fixedly installed on the top of the chopping box. The inner wall of the feeding hopper is inclined. A transmission structure is provided at the end face of the meat grinder shaft on the other side of the chopping box.

[0010] Preferably, the transmission structure includes a small pulley, a belt, and a large pulley. The small pulley is fixedly installed at the end of the motor output shaft, and the large pulley is fixedly installed at the end of the meat grinder shaft. The surfaces of the large pulley and the small pulley are connected by a belt.

[0011] Preferably, the discharge tube is cylindrical, with a discharge tube inlet on one side of the top of the discharge tube and a discharge auger on the other side of the bottom of the discharge tube corresponding to the discharge tube inlet.

[0012] Preferably, the rotating structure includes a discharge motor and a discharge auger. The discharge motor is fixedly installed on the outer side wall of the fixed plate, and the output shaft of the discharge motor is fixedly connected to the discharge auger.

[0013] (III) Beneficial Effects

[0014] Compared with the prior art, this utility model provides an integrated pork mincing and discharging device, which has the following beneficial effects:

[0015] 1. This integrated pork chopping and discharging device uses a motor to drive the meat grinder shaft to rotate at high speed, which can quickly chop the pork placed in the feed hopper. The chopped pork enters the discharge cylinder directly through the discharge port. The discharge motor drives the discharge auger to transport the pork from the inlet of the discharge cylinder to the outlet. The whole process is completed in one go.

[0016] 2. This integrated pork chopping and discharge device adopts a fully enclosed chopping and discharge system. After the pork enters the chopping box from the feed hopper, the chopping process is completed in a relatively enclosed space. Then, it directly enters the discharge cylinder through the discharge port, reducing the contact with the external environment. The discharge cylinder is sealed, and the discharge auger transports the pork inside. It only comes into contact with the outside environment at the discharge port. Moreover, the design of the discharge port can effectively prevent external contaminants from entering.

[0017] 3. This integrated pork chopping and unloading device features a meat grinder shaft that rotates stably at high speed under the drive of a motor. Combined with the inclined inner wall of the feed hopper, the pork is evenly stressed within the chopping box, resulting in better chopping. Through the cooperation of large and small pulleys and belts in the transmission structure, the rotation speed of the meat grinder shaft can be precisely controlled, ensuring that the size of the chopped pork particles is consistent each time. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the large pulley of this utility model;

[0020] Figure 3 This is a schematic diagram of the auger for this utility model;

[0021] Figure 4 This is a schematic diagram of the outlet of this utility model.

[0022] In the diagram: 1. Support frame; 2. Motor mounting base; 3. Motor; 4. Small pulley; 5. Belt; 6. Fixed bearing seat; 7. Meat grinder shaft; 8. Large pulley; 9. Feed hopper; 10. Chopping box mounting base; 11. Chopping box; 12. Fixing frame; 13. Fixing plate; 14. Discharge cylinder; 15. Discharge cylinder inlet; 16. Discharge motor; 17. Discharge auger; 18. Discharge port. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-4 An integrated pork chopping and discharging device includes a support frame 1. Four anti-slip pads are fixedly installed at the bottom of the support frame 1. The support frame 1 is divided into high and low layers. A motor structure is set on the top of the low layer of the support frame 1. A fixed bearing seat 6 is fixedly installed on one side of the top of the high layer of the support frame 1. A set of parallel chopping box fixing seats 10 is fixedly installed on the top of the high layer of the support frame 1. A chopping structure is set on the top of the chopping box fixing seats 10. A fixing frame 12 is fixedly installed on the side of the support frame 1. A fixing plate 13 is fixedly installed on the top of the fixing frame 12. A rotating structure is set on the outer side wall of the fixing plate 13. A discharge cylinder 14 is fixedly installed between the two fixing plates 13.

[0025] Furthermore, the motor structure includes a motor mounting base 2 and a motor 3. The motor mounting base 2 is fixedly installed on the top of the lower layer of the support frame 1, and the motor 3 is fixedly installed on the top of the motor mounting base 2. The motor mounting base 2 not only stabilizes the motor 3, but also effectively reduces the transmission of vibration generated by the motor 3 during operation to the support frame 1. Its special structural design, such as the use of rubber shock-absorbing pads or the addition of a buffer structure, can reduce the overall vibration amplitude of the equipment, prevent the equipment from shifting due to excessive vibration, and ensure the stability of the device operation. As the core power source, the power of the motor 3 directly affects the chopping efficiency. Motors 3 of different power can be selected to meet the needs of pork processing of different scales. In small food processing plants, lower power motors can meet the daily chopping of small amounts of pork, while in large food processing plants, high power motors can achieve efficient and fast pork chopping operations.

[0026] Furthermore, the chopping structure includes a meat grinder shaft 7, a feed hopper 9, and a chopping box 11. The chopping box 11 is fixedly installed on the top of the chopping box fixing base 10. The meat grinder shaft 7 is rotatably installed inside the chopping box 11. The feed hopper 9 is fixedly installed on the top of the chopping box 11. The inner wall of the feed hopper 9 is inclined. A transmission structure is provided at the end face of the meat grinder shaft 7 on the other side of the chopping box 11. The chopping box 11 is made of stainless steel, which is not only sturdy and durable, but also has good hygiene performance, making it easy to clean and disinfect, preventing the pork from being contaminated during the chopping process. Its smooth internal surface design can reduce pork residue and avoid bacterial growth. The blades on the meat grinder shaft 7 have a unique design. The shape, number, and arrangement of the blades have been carefully considered. For example, the use of spirally arranged serrated blades can chop the pork from multiple angles when rotating, making the chopping effect more uniform and improving the chopping efficiency.

[0027] Furthermore, the transmission structure includes a small pulley 4, a belt 5, and a large pulley 8. The small pulley 4 is fixedly installed at the end of the output shaft of the motor 3, and the large pulley 8 is fixedly installed at the end of the meat grinder shaft 7. The surfaces of the large pulley 8 and the small pulley 4 are connected by the belt 5. The belt 5 is made of high-strength, wear-resistant rubber material, which has good flexibility and tensile strength, and can maintain a stable transmission effect during long-term transmission, reducing slippage. At the same time, the surface of the belt 5 has a special texture design, which increases the friction between the large and small pulleys, further improving the transmission efficiency. The diameter ratio of the large and small pulleys is precisely calculated and determined according to the speed of the motor 3 and the required speed of the meat grinder shaft 7 to achieve optimal power transmission. For example, if it is necessary to increase the speed of the meat grinder shaft 7, the diameter ratio of the large and small pulleys can be appropriately adjusted, making the small pulley diameter smaller and the large pulley diameter larger, so that the meat grinder shaft 7 can obtain a higher speed and improve the chopping efficiency.

[0028] Furthermore, the discharge cylinder 14 is cylindrical, with a discharge cylinder inlet 15 on one side of the top and a discharge outlet 18 on the other side of the bottom corresponding to the discharge cylinder inlet 15. The inner wall of the discharge cylinder 15 is specially treated with a smooth coating to reduce the friction of the minced pork during the conveying process, allowing the pork to move more smoothly from the discharge cylinder inlet 15 to the discharge outlet 18. The design of the discharge outlet 18 is also crucial, as its size can be adjusted according to actual needs. If the feed inlet of the subsequent processing equipment is small, the discharge outlet 18 can be appropriately reduced to ensure that the pork can accurately enter the next processing stage. If rapid discharge is required, the discharge outlet 18 can be enlarged. At the same time, the discharge outlet 18 can be equipped with a valve or sealing device to effectively prevent external contaminants from entering the discharge cylinder 15 when discharge is not required, ensuring the hygiene and safety of the minced pork.

[0029] Furthermore, the rotating structure includes an output motor 16 and an output auger 17. The output motor 16 is fixedly installed on the outer wall of the fixed plate 14, and the output shaft of the output motor 16 is fixedly connected to the output auger 17. The output motor 16 can be a variable frequency motor. By adjusting the speed of the motor, the rotation speed of the output auger 17 can be flexibly controlled, thereby adjusting the output speed of the minced pork according to actual production needs. When the processing speed of subsequent stages is fast, the speed of the output motor 16 can be increased to speed up the output of the minced pork. Conversely, the speed can be reduced to avoid the accumulation of minced pork. The blade spacing and spiral angle of the output auger 17 are optimized to ensure sufficient pushing force on the minced pork while preventing excessive compression of the pork, ensuring that the shape and texture of the pork are not damaged, and meeting the requirements of different food processing for the state of pork.

[0030] Structural Description:

[0031] Support frame 1: Support frame 1 is the support structure of the device. It is equipped with four anti-slip pads at the bottom and the components are arranged in high and low layers to provide stable support for the device.

[0032] Motor mounting bracket 2: Motor mounting bracket 2 is used to fix motor 3. Its special structure can reduce the transmission of vibration during the operation of motor 3 and stabilize the position of motor.

[0033] Motor 3: Motor 3 is the power source of the device. It is installed on the motor mounting base 2. Its power affects the chopping efficiency and drives the device to operate.

[0034] Small pulley 4: The small pulley 4 is fixed at the end of the output shaft of the motor 3, and transmits power to the meat grinder shaft 7 through the belt 5 and the large pulley 8.

[0035] Belt 5: Belt 5 is made of high-strength rubber with a textured surface. It connects pulleys of different sizes to reduce slippage and improve transmission efficiency.

[0036] Fixed bearing housing 6: Fixed bearing housing 6 is installed on one side of the top of the upper layer of the support frame 1 to support the meat grinder shaft 7 and ensure its stable rotation;

[0037] Meat grinder shaft 7: The meat grinder shaft 7 is installed inside the chopping box 11. The blade has a unique design and is used to chop pork under the drive of a motor.

[0038] Large pulley 8: The large pulley 8 is fixed at the end of the meat grinder shaft 7 and cooperates with the small pulley 4 to drive the meat grinder shaft 7 to rotate;

[0039] Feed hopper 9: Feed hopper 9 is fixed to the top of the chopping box 11, and its inner wall is inclined to facilitate the smooth sliding of pork into the chopping box 11;

[0040] Chopping box fixing seat 10: The chopping box fixing seat 10 is located at the top of the upper layer of the support frame 1, fixing the chopping box 11 and keeping it stable;

[0041] Chopping box 11: The chopping box 11 is made of stainless steel and contains a meat grinder shaft 7 for chopping pork. It is hygienic and easy to clean.

[0042] Fixing frame 12: The fixing frame 12 is installed on the side of the support frame 1, and the fixing plate 13 is installed on the top, which serves as support and connection;

[0043] Fixed plate 13: Fixed plate 13 is installed on the top of fixed frame 12, and the outer wall is equipped with a guide motor 16. The guide cylinder 14 is fixed between the two fixed plates.

[0044] Outlet tube 14: The outlet tube 14 is cylindrical, with an outlet tube inlet 15 at the top and an outlet 18 at the bottom, used to convey chopped pork;

[0045] Export tube inlet 15: The export tube inlet 15 is located on the top side of the export tube 14 and is the channel through which the chopped pork enters the export tube 14;

[0046] Export motor 16: Export motor 16 is fixed to the outer wall of fixed plate 13 and drives export auger 17 to rotate, so as to export pork.

[0047] Outlet auger 17: Outlet auger 17 is connected to the output shaft of outlet motor 16 and rotates inside outlet cylinder 14 to push minced pork to guide outlet 18;

[0048] Outlet 18: The outlet 18 is located at the bottom of the outlet cylinder 14. It is the outlet for minced pork. The size is adjustable and can prevent external contamination.

[0049] Working Principle: When the device starts, motor 3 begins to work first. Motor 3 is mounted on motor mounting base 2, which is fixed to the top of the lower layer of support frame 1. After motor 3 starts, its output shaft drives the small pulley 4 at the end to rotate at high speed. The small pulley 4 and the large pulley 8 are connected by a belt 5. This transmission structure allows the power of motor 3 to be transmitted to the meat grinder shaft 7. The large pulley 8 is fixedly mounted at the end of the meat grinder shaft 7. Driven by the small pulley 4, the large pulley 8 begins to rotate, which in turn drives the meat grinder shaft 7 to rotate synchronously. At this time, the pork to be chopped is put into the feed hopper 9, which is fixedly mounted on the top of the chopping box 11. Its inner wall is inclined, which helps the pork to be smoothly chopped under the action of gravity. The pork slides into the chopping box 11 to prevent it from piling up in the feed hopper 9 and ensure smooth feeding. The chopping box 11 is fixed on the chopping box fixing base 10. The meat grinder shaft 7, which is rotatably installed inside, rotates at high speed under the drive of the motor 3. The high-speed rotating meat grinder shaft 7 chops the pork entering the chopping box 11. The chopped pork is discharged through the discharge port 12 on the side of the chopping box 11. The chopped pork enters the discharge cylinder 15 through the discharge port 12. The discharge cylinder 15 is cylindrical, with a discharge cylinder inlet 15 on one side of the top and a discharge port 18 on the other side of the bottom. During the conveying process of the discharge cylinder 15, the discharge motor 16 plays a key role. The discharge motor 16 is fixedly installed on the outside of the fixing plate 14. The output shaft of the device is fixedly connected to the discharge auger 17 on the side wall. After the discharge motor 16 starts, the output shaft drives the discharge auger 17 to rotate inside the discharge cylinder 15. The rotating discharge auger 17 transports the minced pork that enters from the discharge cylinder inlet 15 along the internal space of the discharge cylinder 15 to the discharge outlet 18. Through the coordinated work of the above components, this device achieves integrated and efficient operation from mincing pork to discharge. Compared with traditional pork mincing equipment, this device shows obvious advantages in several aspects. First, the integrated design makes the entire processing process seamless, greatly improving processing efficiency. In the past, after the traditional equipment minced pork, it was necessary to manually transfer it, which consumed a lot of time and manpower. This device automatically completes the discharge process, reducing the need for manual transfer. Firstly, the system reduces human intervention and improves production efficiency. Secondly, the fully enclosed chopping and unloading system effectively reduces the risk of pork contamination. In traditional equipment, manual transfer of pork can easily cause secondary contamination, affecting food safety. In this device, pork is chopped and unloaded in a relatively enclosed environment, reducing contact with the external environment. The design of the unloading port also prevents external contaminants from entering, ensuring food safety. Thirdly, precise chopping control improves product quality. Through the cooperation of large and small pulleys and belts in the transmission structure, the rotation speed of the meat grinder shaft can be precisely controlled, so that the pork is evenly stressed in the chopping box. The chopped pork particles are of uniform size, meeting the strict requirements of subsequent food processing for pork quality and improving the overall quality of the food.

[0050] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An integrated pork mincing and discharging device, comprising a support frame (1), characterized in that: The bottom of the support frame (1) is fixedly installed with four anti-slip pads. The support frame (1) is divided into high and low layers. The top of the low layer of the support frame (1) is provided with a motor structure. The top of the high layer of the support frame (1) is fixedly installed with a fixed bearing seat (6). The top of the high layer of the support frame (1) is fixedly installed with a set of parallel chopping box fixing seats (10). The top of the chopping box fixing seat (10) is provided with a chopping structure. The side of the support frame (1) is fixedly installed with a fixing frame (12). The top of the fixing frame (12) is fixedly installed with a fixing plate (13). The outer side wall of the fixing plate (13) is provided with a rotating structure. The two fixing plates (13) are fixedly installed with an outlet cylinder (14).

2. The integrated pork mincing and discharging device according to claim 1, characterized in that: The motor structure includes a motor mounting base (2) and a motor (3). The motor mounting base (2) is fixedly installed on the top of the lower layer of the support frame (1), and the motor (3) is fixedly installed on the top of the motor mounting base (2).

3. The integrated pork mincing and discharging device according to claim 1, characterized in that: The chopping structure includes a meat grinder shaft (7), a feed hopper (9), and a chopping box (11). The chopping box (11) is fixedly installed on the top of the chopping box fixing seat (10). The meat grinder shaft (7) is rotatably installed inside the chopping box (11). The feed hopper (9) is fixedly installed on the top of the chopping box (11). The inner wall of the feed hopper (9) is inclined. A transmission structure is provided at the end face of the meat grinder shaft (7) on the other side of the chopping box (11).

4. The integrated pork mincing and discharging device according to claim 3, characterized in that: The transmission structure includes a small pulley (4), a belt (5), and a large pulley (8). The small pulley (4) is fixedly installed at the end of the output shaft of the motor (3), and the large pulley (8) is fixedly installed at the end of the meat grinder shaft (7). The surfaces of the large pulley (8) and the small pulley (4) are connected by a belt (5).

5. The integrated pork mincing and discharging device according to claim 1, characterized in that: The discharge tube (14) is cylindrical, and a discharge tube inlet (15) is provided on one side of the top of the discharge tube (14). A discharge auger (17) is provided on the other side of the bottom of the discharge tube (14) corresponding to the discharge tube inlet (15).

6. The integrated pork mincing and discharging device according to claim 1, characterized in that: The rotating structure includes a discharge motor (16) and a discharge auger (17). The discharge motor (16) is fixedly installed on the outer side wall of the fixed plate (13), and the output shaft of the discharge motor (16) is fixedly connected to the discharge auger (17).

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