A turbine worm oil compound agent ball mill type dispersion device

Abstract

The utility model discloses a turbine worm oil compound agent ball mill type dispersion device, especially relates to lubricating oil processing technical field, including jar body, the jar body bottom fixedly connected with the discharge pipe, the discharge pipe outside is installed with butterfly valve, the jar body top clamps the top cover, the top cover inboard fixedly connected with the feed hopper, the top cover and jar body inboard screw thread connection has a plurality of screws, and the jar body inboard is provided with multistage ball mill mechanism, multistage ball mill mechanism includes a plurality of locating seat, and the locating seat outside is fixedly connected with jar body inboard. The utility model utilizes a plurality of dispersion column to carry out preliminary dispersion to turbine worm oil compound agent, adopts grinding ball one and grinding ball two to carry out grading ball mill and realizes gradient crushing, and the primary coarse grinding fast crushing agglomerate, and the secondary fine grinding fine dispersion, and simultaneously through the cylinder and promote jar body deflection make grinding ball two and positioning frame break symmetry flow field, produce stronger shearing and cavity effect to improve dispersion efficiency, energy utilization and dispersion intensity.

Description

Technical Field

[0001] This utility model relates to the field of lubricating oil processing technology, and more specifically, to a ball mill dispersion device for turbine worm gear oil composite agents. Background Technology

[0002] Lubrication has a crucial impact on worm gear drives. It can reduce friction, reduce wear, and improve the efficiency and service life of worm gear pairs. People have gradually realized that "lubricating oil" is also an indispensable "part" in a worm gear drive device. In the process of processing and compounding lubricating oil, the worm gear oil compound needs to be dispersed by ball milling in a ball mill jar.

[0003] In practical applications, the traditional ball milling jar for mixing turbine oil composites uses grinding balls of a single diameter to disperse the composites. However, this process results in low grinding efficiency and agglomeration of the composites, leading to reduced grinding dispersion efficiency and uniformity. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a ball mill dispersion device for turbine worm oil composite agent to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A ball mill dispersion device for a turbine oil compound includes a tank. A discharge pipe is fixedly connected to the bottom of the tank, and a butterfly valve is installed on the outside of the discharge pipe. A top cover is snapped onto the top of the tank, and a feed hopper is fixedly connected to the inside of the top cover. Multiple screws are threadedly connected to the top cover and the inside of the tank. A multi-stage ball milling mechanism is provided inside the tank. The multi-stage ball milling mechanism includes multiple positioning seats, the outer sides of which are fixedly connected to the inside of the tank. A first filter plate and two second filter plates are provided inside the tank. The outer sides of the first and second filter plates are snapped onto the inner sides of the positioning seats. Multiple dispersion columns are fixedly connected to the upper surface of the first filter plate. Multiple first grinding balls are arranged above one second filter plate, and multiple second grinding balls are arranged above the other second filter plate. A deflection mechanism is provided on the outside of the tank.

[0006] By adopting the above technical solution: using filter plate one and multiple dispersion columns to initially disperse the turbine worm gear oil compound, and using two filter plates two to separate the grinding balls two and the positioning frame, the multiple grinding balls two and the positioning frame can perform graded ball milling dispersion of the turbine worm gear oil compound, thereby improving the accuracy of ball milling dispersion of the turbine worm gear oil compound.

[0007] As a further description of the above technical solution: the deflection mechanism includes a positioning frame, the inner side of which is rotatably connected to the outer side of the tank body. Two servo motors are fixedly connected to the outer side of the positioning frame, and gears are fixedly connected to the output ends of the servo motors. Two rotating shafts are rotatably connected to the inner side of the positioning frame, and brackets are fixedly connected to the outer sides of the rotating shafts. A chassis is fixedly connected to the bottom end of the brackets. Two cylinders are hinged to the outer side of the chassis. A connecting seat is hinged to one end of each cylinder. One side of the connecting seat is fixedly connected to the outer side of the positioning frame. Two rotating rings are fixedly connected to the outer side of the tank body. The lower surface of each rotating ring is rotatably connected to the inner side of the positioning frame. Multiple tooth grooves are formed on the outer side of each rotating ring, and the inner side of each tooth groove meshes with the outer side of the servo motor.

[0008] By adopting the above technical solution: using two cylinders and connecting seats to reciprocate and deflect the positioning frame, the positioning frame drives the tank to deflect, thereby increasing the shear force of multiple grinding balls and the positioning frame on the turbine worm oil compound inside the tank, and making the flow field of the grinding balls and the positioning frame on the turbine worm oil compound in an asymmetrical state.

[0009] The technical effects and advantages of this utility model are as follows: 1. By setting up a multi-stage ball milling mechanism, compared with the existing technology, multiple dispersion columns are used to initially disperse the turbine worm gear oil compound, and multiple grinding balls one and two are combined to perform graded ball milling dispersion of the turbine worm gear oil compound. This achieves rapid crushing of agglomerates in the initial coarse grinding and fine dispersion in the subsequent fine grinding, realizing gradient crushing and dispersion of the turbine worm gear oil compound and improving dispersion efficiency. 2. By setting up a deflection mechanism, compared with the existing technology, the two cylinders push and deflect the tank, causing the grinding ball and the positioning frame to break the symmetrical turbine oil composite flow field, generating stronger shear and cavitation effects, and improving energy utilization efficiency and dispersion intensity. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0011] Figure 2 This is a partial schematic diagram of the connection between the tank body and the positioning frame of this utility model.

[0012] Figure 3 This is a schematic diagram of the cross-sectional structure of the tank body of this utility model.

[0013] Figure 4 This is a partial schematic diagram of the connection between the top cover and the feed hopper of this utility model.

[0014] Figure 5 This is a partial schematic diagram of the connection between the positioning frame and the rotating shaft of this utility model.

[0015] Figure 6For the present utility model Figure 3 Enlarged diagram of A in the middle.

[0016] The attached diagram is labeled as follows: 1. Tank body; 2. Discharge pipe; 3. Butterfly valve; 4. Top cover; 5. Feed hopper; 6. Screw; 7. Positioning seat; 8. Filter plate one; 9. Dispersion column; 10. Filter plate two; 11. Grinding ball one; 12. Grinding ball two; 13. Positioning frame; 14. Servo motor; 15. Gear; 16. Rotating shaft; 17. Support; 18. Chassis; 19. Cylinder; 20. Connecting seat; 21. Rotating ring; 22. Gear groove. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] The embodiments disclosed in this application are as follows: Figure 1-6 The device shown is a ball mill dispersion device for a turbine worm gear oil compound, comprising a tank body 1, a discharge pipe 2 fixedly connected to the bottom of the tank body 1, a butterfly valve 3 installed on the outside of the discharge pipe 2, a top cover 4 snapped onto the top of the tank body 1, a feed hopper 5 fixedly connected to the inside of the top cover 4, and multiple screws 6 threadedly connecting the top cover 4 and the inside of the tank body 1. A multi-stage ball mill mechanism is arranged inside the tank body 1; the multi-stage ball mill mechanism includes multiple positioning seats 7, the outside of which is fixedly connected to the inside of the tank body 1. A first filter plate 8 and two second filter plates 10 are arranged inside the tank body 1, the outside of which is fixedly connected to the positioning seats 7. The inner side of the seat 7 is snapped in place. Multiple dispersion columns 9 are fixedly connected to the upper surface of the filter plate 1 8. Multiple grinding balls 11 are set above one of the filter plates 2 10, and multiple grinding balls 22 are set above the other filter plate 2 10. A deflection mechanism is set on the outside of the tank body 1. The filter plate 1 8 and the two dispersion columns 9 are snapped in place with the multiple positioning seats 7 inside the tank body 1, so that the filter plate 1 8 and the two filter plates 2 10 can be assembled. Then, the multiple grinding balls 2 12 and the positioning frame 13 are used to perform graded ball milling of the turbine worm gear oil compound, thereby improving the ball milling accuracy of the turbine worm gear oil compound.

[0019] Reference Figure 1 and Figure 5As shown, the deflection mechanism includes a positioning frame 13, the inner side of which is rotatably connected to the outer side of the tank 1. Two servo motors 14 are fixedly connected to the outer side of the positioning frame 13, and gears 15 are fixedly connected to the output ends of the servo motors 14. Two rotating shafts 16 are rotatably connected to the inner side of the positioning frame 13, and a bracket 17 is fixedly connected to the outer side of the rotating shafts 16. A chassis 18 is fixedly connected to the bottom end of the bracket 17. Two cylinders 19 are hinged to the outer side of the chassis 18. A connecting seat 20 is hinged to one end of each cylinder 19. One side of the connecting seat 20 is fixedly connected to the outer side of the positioning frame 13. Two rotating rings 21 are fixedly connected to the outer side of the tank 1. The lower surface of the rotating rings 21 is rotatably connected to the inner side of the positioning frame 13. Multiple tooth grooves 22 are opened on the outer side of the rotating rings 21. The inner side of the tooth grooves 22 meshes with the outer side of the servo motors 14. The two cylinders 19 deflect and push the connecting seat 20 and the positioning frame 13, so that the tank 1 can reciprocate and deflect, thereby improving the ball milling efficiency of the grinding balls 12 and the positioning frame 13 for the worm gear oil compound.

[0020] The working principle of this utility model is as follows: When ball milling and dispersing the worm gear oil compound, the worm gear oil compound is first placed into the tank 1 from the feed hopper 5. Two positioning frames 13 are activated, driving the servo motor 14 to engage the two rotating rings 21 and toothed grooves 22 on the outside of the tank 1. This causes the rotating rings 21 and toothed grooves 22 to rotate the tank 1 inside the positioning frames 13. The rotation of the tank 1 agitates the worm gear oil compound entering above the first filter plate 8 with multiple dispersion columns 9. The agitated worm gear oil compound then falls through the first filter plate 8 onto the first filter plate 10. With the rotation of the tank 1, multiple grinding balls 11 and 12 above the two filter plates 10 agitate inside the tank 1, allowing the grinding balls 11 to perform initial coarse grinding and dispersion of the worm gear oil compound. After the grinding balls 11 have performed coarse grinding and dispersion of the worm gear oil compound... The coarsely ground turbine oil compound is passed through the first filter plate 210 and falls above the second filter plate 210. Then, multiple grinding balls 212 finely grind the turbine oil compound, ensuring that the turbine oil compound is fully dispersed by ball milling. At the same time, two cylinders 19 push the connecting seat 20 to push the positioning frame 13, causing the positioning frame 13 to deflect outside the two rotating shafts 16. This allows the tank 1 to deflect while rotating, enabling multiple grinding balls 11 and 22 to perform multi-dimensional ball milling of the turbine oil compound. Finally, when cleaning the inside of the tank 1, multiple screws 6 can be unscrewed from the inside of the tank 1 and the top cover 4. The top cover 4 and the feed hopper 5 can be removed from the top of the tank 1. The first filter plate 8 and the two second filter plates 210 can be removed from the multiple positioning seats 7 inside the tank 1 in sequence. The multiple grinding balls 22 and the positioning frame 13 inside the tank 1 can then be cleaned and replaced.

[0021] All contents not described in detail in the specification are existing technologies known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited; conventional equipment can be used. Electrical control components not mentioned in this technical solution are not shown in the figures because they are existing technologies, and will not be described here.

[0022] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A ball mill dispersion device for turbine worm gear oil composite agent, comprising a tank (1), characterized in that: The bottom of the tank (1) is fixedly connected to a discharge pipe (2), a butterfly valve (3) is installed on the outside of the discharge pipe (2), a top cover (4) is snapped onto the top of the tank (1), a feed hopper (5) is fixedly connected to the inside of the top cover (4), and multiple screws (6) are threadedly connected to the inside of the top cover (4) and the tank (1). A multi-stage ball mill mechanism is provided inside the tank (1). The multi-stage ball mill mechanism includes multiple positioning seats (7), the outer side of the positioning seat (7) is fixedly connected to the inner side of the tank (1), and the inner side of the tank (1) is provided with a filter plate one (8) and two filter plates two (10), the outer side of the filter plate one (8) and the filter plate two (10) are engaged with the inner side of the positioning seat (7); Multiple dispersion columns (9) are fixedly connected to the upper surface of the filter plate one (8), and multiple grinding balls one (11) are arranged above one of the filter plates two (10), and multiple grinding balls two (12) are arranged above the other filter plate two (10). A deflection mechanism is provided on the outside of the tank (1); The deflection mechanism includes a positioning frame (13), the inner side of which is rotatably connected to the outer side of the tank (1), and two servo motors (14) are fixedly connected to the outer side of the positioning frame (13), and a gear (15) is fixedly connected to the output end of the servo motor (14).

2. The ball mill dispersion device for turbine worm gear oil composite agent according to claim 1, characterized in that: The positioning frame (13) has two rotating shafts (16) rotatably connected to its inner side, and a bracket (17) is fixedly connected to the outer side of the rotating shafts (16).

3. The ball mill dispersion device for turbine worm gear oil composite agent according to claim 2, characterized in that: The bottom end of the bracket (17) is fixedly connected to the chassis (18), and two cylinders (19) are hinged to the outside of the chassis (18).

4. The ball mill dispersion device for turbine worm gear oil composite agent according to claim 3, characterized in that: One end of the cylinder (19) is hinged to a connecting seat (20), and one side of the connecting seat (20) is fixedly connected to the outside of the positioning frame (13).

5. The ball mill dispersion device for turbine worm gear oil composite agent according to claim 1, characterized in that: Two rotating rings (21) are fixedly connected to the outside of the tank body (1). The lower surface of the rotating ring (21) is rotatably connected to the inside of the positioning frame (13). Multiple tooth grooves (22) are opened on the outside of the rotating ring (21). The inside of the tooth grooves (22) meshes with the outside of the servo motor (14).

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