A button stamping waste screening and recycling device
Patent Information
- Application Number
- CN202521686715.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-08
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-08-08
AI Technical Summary
[0004]为了弥补以上不足,本实用新型提供了一种钮扣冲压废料分筛回收装置,旨在改善现有技术中当需要筛分的废料中有各种不同的材料时无法将不同材料的废料分离出来,导致分离出的废料中含有不同的材料,使得工作人员需要再次将不同材料的分离挑出,延长了分离时间,降低了分离效率的问题
1、本实用新型中,向分离箱内部灌入分离液,倒入废料后,密度小的漂浮表面,密度大的下沉,下沉废料接触筛分网时,大颗粒被挡住,小颗粒通过并落到底板顶部。推动固定把,带动滑动板二和推动板移动,将漂浮废料推至滑动板一顶部,拉动滑动板一沿轨道内壁上滑带出上层废料另行筛分,再取出滑动板二,依次拉动拉把二和拉把一,即可将不同的废料分筛出来,且不会受到材料的限制,提高了设备的实用性。
Smart Images

Figure CN224656964U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of button technology, and in particular to a device for screening and recycling button stamping waste. Background Technology
[0002] With the continuous development of industries such as clothing and bags, the demand for buttons is increasing day by day. The scale and output of button manufacturing enterprises are also expanding. A large amount of waste is generated in the button stamping process. If this waste is not effectively treated, it will not only waste resources but also pollute the environment. In today's society, the awareness of resource recycling is receiving more and more attention. Button stamping waste often contains recyclable materials. Through screening and recycling devices, the useful materials in these wastes can be separated and recycled, realizing resource reuse, reducing production costs, and meeting the requirements of sustainable development.
[0003] A search revealed Chinese Patent Publication No. CN216858034U, which discloses a waste collection device for a sheet metal stamping machine. The device includes a processing box with two processing channels inside. The upper surface of the processing box has two inlets that cooperate with the processing channels. Both side walls of the processing box have movable channels corresponding to the collection box. Each of the two processing channels has a screen, and both inner walls of the two processing channels have movable grooves that cooperate with the screens. Movable rods are fixed in the movable grooves. This invention, by setting up a processing box, processing channel, screen, opening, and collection box, can classify waste materials using the processing box. Small-volume waste materials that are not worth recycling are collected in the collection box for centralized processing, while large-volume waste materials that are worth recycling remain on the upper surface of the screen and are recycled through the opening. The device has a simple structure, can classify materials, and has high practicality. However, this invention does not consider the situation where the waste materials to be screened contain various different materials, making it impossible to separate waste materials of different materials. This results in the separated waste materials containing different materials, requiring workers to separate and pick out the different materials again, prolonging the separation time and reducing the separation efficiency. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a button stamping waste screening and recycling device, which aims to improve the problem in the existing technology that when there are various different materials in the waste to be screened, it is impossible to separate the waste materials of different materials, resulting in the separated waste materials containing different materials, which requires the staff to separate and pick out the different materials again, prolonging the separation time and reducing the separation efficiency.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a button stamping waste screening and recycling device, comprising a separation box, wherein a screening mechanism is provided on the inner wall of the separation box for screening the button waste, and a collection mechanism is provided on the outer wall of the separation box for draining the screened waste. The screening mechanism includes a sliding plate, the outer wall of which is slidably connected to the inner wall of the separation box. Tracks are provided on the top left and right sides of the inner wall of the separation box. A pushing component is provided on the top of the separation box. A retrieval component is provided on the bottom of the inner wall of the separation box. A screening component is provided in the middle of the inner wall of the separation box.
[0006] Through the above technical solution: the screening mechanism can efficiently screen the button waste. The sliding plate is slidably connected to the separation box to ensure that the sliding process is smooth and without jamming. The track cooperates with the sliding plate to enable the sliding plate to slide stably in the vertical direction within the separation box along the track. The screening mechanism is responsible for effectively separating materials of different sizes and materials. The sliding plate ensures stability and accuracy during operation. The sliding plate is slidably connected to the separation box, which not only reduces friction but also improves screening efficiency. The track provides precise guidance for the movement of the sliding plate and ensures smoothness and reliability in the screening process. The retrieval component is responsible for collecting the materials that have been screened by the screening component. The retrieval component can quickly and accurately remove the materials from the screening area, ensuring that the entire screening process is not interrupted due to material accumulation. The screening component can effectively screen materials according to their size and material composition.
[0007] As a further description of the above technical solution: The collection mechanism includes two collection boxes 1. The outer walls of the two collection boxes 1 are fixedly connected to the left and right sides of the outer wall of the separation box. A collection box 2 is fixedly connected to the rear side of the outer wall of the separation box. A hollow shell is fixedly connected to the outer walls of both collection boxes 1 and 2. A drain plate is provided in the middle of the inner wall of the collection box 1. A vibration component is provided on the inner wall of the hollow shell. A flow guiding component is provided at the bottom of the inner walls of both collection boxes 1 and 2.
[0008] The above technical solutions ensure long-term stability, facilitate the centralized collection and discharge of waste, reduce overall weight while providing installation space for internal components, and ensure that the drain plate has evenly distributed strip-shaped drain grooves to ensure that the separated liquid is drained quickly.
[0009] As a further description of the above technical solution: The pushing component includes a second sliding plate, which is disposed on the top of the separation box. A fixed handle is fixedly connected to the top of the second sliding plate, and a pushing plate is fixedly connected to the bottom of the second sliding plate.
[0010] The above technical solution allows operators to apply force to push the material, and the push plate is fixed to the bottom of the sliding plate two, ensuring effective pushing of floating waste without damaging the waste.
[0011] As a further description of the above technical solution: The salvage assembly includes a base plate, the outer wall of which is slidably connected to the bottom of the inner wall of the separation box, and a pull handle is fixedly connected to the front and rear sides of the top of the base plate.
[0012] The above technical solution connects the bottom plate to the bottom of the inner wall of the separation box, which can buffer the impact of the falling waste to a certain extent. The handle is installed on the bottom plate, which makes it convenient for operators to remove the waste that has settled to the bottom of the separation box along with the bottom plate.
[0013] As a further description of the above technical solution: The screening assembly includes a screening screen, the outer wall of which is slidably connected to the middle of the inner wall of the separation box, and two handles are fixedly connected to the front and rear sides of the top of the screening screen.
[0014] The above technical solution ensures that the screening screen is stably installed in the separation box and is easy to disassemble and replace. Operators can pull the screening screen out of the separation box by pulling the second handle to clean up the intercepted large particles of waste.
[0015] As a further description of the above technical solution: The vibration assembly includes a motor, the outer wall of which is fixedly connected to the inner wall of the hollow shell, a rotating column fixedly connected to the output end of the motor, and an elliptical block fixedly connected to the outer wall of the rotating column.
[0016] The above technical solution avoids the seepage of the separation liquid into the motor. The output end of the motor is fixedly connected to a rotating column to ensure that it is not easily deformed during high-speed rotation and to prevent lateral movement during vibration. The elliptical block causes the drain plate to generate high-frequency micro-amplitude vibration in the vertical direction, which effectively promotes the rapid drainage of the separation liquid on the surface of the waste material, while avoiding waste splashing due to excessive vibration amplitude.
[0017] As a further description of the above technical solution: The flow guiding component includes a water outlet pipe, the top of which is connected to the bottom of the collection box one, and the inner wall of the collection box one is provided with a flow guiding groove.
[0018] Through the above technical solution: the flow guiding component plays the role of efficient collection and discharge of the separated liquid. An adjustable ball valve is set in the middle of the outlet pipe to facilitate control of the discharge speed and flow rate of the separated liquid. The bottom is connected to the external separated liquid recovery pipeline system. The flow guiding channel enables the separated liquid to quickly converge to the outlet pipe under the action of gravity, and can also avoid the accumulation of waste residue, further improving the flow speed of the separated liquid.
[0019] As a further description of the above technical solution: The bottom of the collection box is fixedly connected to a support column, and the bottom end of the support column is fixedly connected to the left and right sides of the bottom of the outer wall of the separation box.
[0020] The above technical solution ensures that the entire device will not shake during operation.
[0021] This utility model has the following beneficial effects: 1. In this utility model, a separation liquid is poured into the separation tank, and after the waste material is poured in, the less dense particles float to the surface, while the more dense particles sink. When the sinking waste material comes into contact with the screening screen, large particles are blocked, while small particles pass through and fall to the top of the bottom plate. Pushing the fixed handle moves the sliding plate two and the push plate, pushing the floating waste material to the top of the sliding plate one. Pulling the sliding plate one along the inner wall of the track carries out the upper layer of waste material for further screening. Then, the sliding plate two is removed, and the pull handle two and pull handle one are pulled in sequence to separate different waste materials. This method is not limited by materials and improves the practicality of the equipment.
[0022] 2. In this utility model, the waste material is laid on the top of the drain plate, the separation liquid flows into the outlet pipe along the guide channel and is discharged. The motor is started, which drives the rotating column and the elliptical block to rotate. The elliptical block pushes the drain plate to move up, and then the drain plate slides down by its own gravity. Different waste materials fall into the corresponding collection boxes, which can stir the waste material on the top back and forth, thereby speeding up the drying speed of the waste material, improving the drying efficiency, and facilitating the subsequent use of the waste material. Attached Figure Description
[0023] Figure 1 This is a perspective view of the front side of the separation box of a button stamping waste sorting and recycling device proposed in this utility model; Figure 2 This is a partial structural breakdown of the screening screen of a button stamping waste screening and recycling device proposed in this utility model; Figure 3 This is a partial structural diagram of the base plate of a button stamping waste screening and recycling device proposed in this utility model; Figure 4 This is a partial structural diagram of the collection box of a button stamping waste sorting and recycling device proposed in this utility model; Figure 5This is a partial structural diagram of the guide channel of a button stamping waste screening and recycling device proposed in this utility model.
[0024] Legend: 1. Separation box; 2. Screening mechanism; 201. Sliding plate one; 202. Track; 203. Pushing assembly; 2031. Sliding plate two; 2032. Fixing handle; 2033. Pushing plate; 204. Retrieval assembly; 2041. Base plate; 2042. Pull handle one; 205. Screening assembly; 2051. Screening screen; 2052. Pull handle two; 3. Collection mechanism; 301. Collection box one; 302. Collection box two; 303. Hollow shell; 304. Drain plate; 305. Vibration assembly; 3051. Motor; 3052. Rotating column; 3053. Elliptical block; 306. Flow guiding assembly; 3061. Water outlet pipe; 3062. Flow guiding channel; 4. Support column. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 The present invention provides an embodiment of a button stamping waste screening and recycling device, comprising a separation box 1, a screening mechanism 2 provided on the inner wall of the separation box 1 for screening the button waste, and a collection mechanism 3 provided on the outer wall of the separation box 1 for draining the screened waste. The screening mechanism 2 includes a sliding plate 201, the outer wall of which is slidably connected to the inner wall of the separation box 1. Tracks 202 are provided on the top left and right sides of the inner wall of the separation box 1. A pushing component 203 is provided on the top of the separation box 1. A retrieval component 204 is provided on the bottom of the inner wall of the separation box 1. A screening component 205 is provided in the middle of the inner wall of the separation box 1. The screening component 205 includes a screening screen 2051, the outer wall of which is slidably connected to the middle of the inner wall of the separation box 1. Pull handles 2052 are fixedly connected to the front and rear sides of the top of the screening screen 2051. Specifically, the screening mechanism 2 can efficiently screen the button waste. The sliding plate 201 is slidably connected to the separation box 1 to ensure that the sliding process is smooth and without jamming. The track 202 cooperates with the sliding plate 201, so that the sliding plate 201 can slide stably in the vertical direction along the track 202 in the separation box 1. The screening mechanism 2 is responsible for effectively separating materials of different sizes and materials. The sliding plate 201 ensures stability and accuracy during operation. The sliding plate 201 is slidably connected to the separation box 1, which not only reduces friction but also improves screening efficiency. The track 202 provides precise guidance for the movement of the sliding plate 201, ensuring smoothness and reliability in the screening process. The retrieval component 204 is responsible for collecting the materials that have been screened by the screening component 205. The retrieval component 204 can quickly and accurately remove the materials from the screening area, ensuring that the entire screening process is not interrupted due to material accumulation. The screening component 205 can effectively screen materials according to their size and material composition.
[0027] Please see the appendix Figure 1 Appendix Figure 4 and attached Figure 5 The collection mechanism 3 includes two collection boxes 301. The outer walls of the two collection boxes 301 are fixedly connected to the left and right sides of the outer wall of the separation box 1. A collection box 302 is fixedly connected to the rear side of the outer wall of the separation box 1. A hollow shell 303 is fixedly connected to the outer walls of both collection boxes 301 and 302. A drain plate 304 is provided in the middle of the inner wall of the collection box 301. A vibration component 305 is provided on the inner wall of the hollow shell 303. A flow guiding component 306 is provided at the bottom of the inner walls of both collection boxes 301 and 302. The pushing component 203 includes a sliding plate 2031. The sliding plate 2031 is located on the top of the separation box 1. A fixed handle 2032 is fixedly connected to the top of the sliding plate 2031. A pushing plate 2033 is fixedly connected to the bottom of the sliding plate 2031. Specifically, the collection box 301 is fixedly connected to the separation box 1, ensuring long-term stability. The collection box 301 facilitates the centralized collection and discharge of waste. The hollow shell 303 reduces the overall weight and provides installation space for internal components. The surface of the drain plate 304 is evenly distributed with strip-shaped drain grooves to ensure that the separated liquid is drained quickly. The motor 3051 drives the rotating column 3052 to rotate, periodically pushing the drain plate 304 to vibrate up and down, accelerating the dehydration of waste. The walls of the guide channel 3062 are smooth and inclined towards the outlet pipe 3061 to ensure that the separated liquid is quickly gathered. The outlet pipe 3061 is connected to the lowest point of the guide channel 3062 to realize the recycling of the separated liquid. The top of the sliding plate 2031 is fixedly connected to the fixed handle 2032, which makes it easy for the operator to push. The push plate 2033 increases the contact area with the floating waste, which can effectively gather the waste during the pushing process and avoid damaging the surface of the waste.
[0028] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3The salvage assembly 204 includes a base plate 2041, the outer wall of the base plate 2041 is slidably connected to the bottom of the inner wall of the separation box 1, and a pull handle 2042 is fixedly connected to the top front and rear sides of the base plate 2041. A support column 4 is fixedly connected to the bottom of the collection box 301, and the bottom end of the support column 4 is fixedly connected to the bottom left and right sides of the outer wall of the separation box 1. Specifically, the base plate 2041 prevents waste from slipping and accumulating, the separation box 1 effectively prevents the base plate 2041 from shifting in the horizontal direction, ensuring stability when retrieving waste, the handle 2042 provides a comfortable grip for the operator when lifting, and the handle 2042 is fixedly connected to the base plate 2041, further enhancing the connection strength and ensuring that the base plate 2041 will not break when lifted when fully loaded with waste, and the bottom end of the support column 4 is fixedly connected to the separation box 1 to ensure that the entire device will not shake during operation.
[0029] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 The vibration component 305 includes a motor 3051, the outer wall of the motor 3051 is fixedly connected to the inner wall of the hollow shell 303, the output end of the motor 3051 is fixedly connected to a rotating column 3052, and the outer wall of the rotating column 3052 is fixedly connected to an elliptical block 3053. The flow guiding component 306 includes a water outlet pipe 3061, the top of the water outlet pipe 3061 is connected to the bottom of the collection box 301, and the inner wall of the collection box 301 is provided with a flow guiding groove 3062. Specifically, the motor 3051 is fixedly connected to the hollow shell 303 to prevent the separated liquid from seeping into the motor 3051. The output end of the motor 3051 is fixedly connected to a rotating column 3052 to ensure that it is not easily deformed during high-speed rotation and to prevent lateral movement during vibration. The elliptical block 3053 causes the drain plate 304 to generate high-frequency micro-amplitude vibration in the vertical direction, which effectively promotes the rapid drainage of the separated liquid on the surface of the waste material, while avoiding waste splashing due to excessive vibration amplitude. The flow guiding component 306 plays the role of efficient collection and discharge of the separated liquid. An adjustable ball valve is set in the middle of the outlet pipe 3061 to facilitate control of the discharge speed and flow rate of the separated liquid. The bottom is connected to the external separated liquid recovery pipeline system. The flow guiding channel 3062 enables the separated liquid to quickly converge to the outlet pipe 3061 under the action of gravity, and can also avoid the accumulation of waste residue, further improving the flow speed of the separated liquid.
[0030] Working principle: Separation liquid is poured into the separation tank 1, and waste materials are poured into the separation liquid. Waste materials with a density less than that of the separation liquid will float on the surface of the separation liquid, while waste materials with a density greater than that of the separation liquid will sink. When the sinking waste materials come into contact with the screening screen 2051, larger waste particles will be blocked by the screening screen 2051, while smaller waste particles will continue to sink through the screening screen 2051 and fall onto the top of the bottom plate 2041. Then, the fixing handle 2032 is pushed, which will drive the sliding plate 2. 2031 and push plate 2033 move together, thereby pushing the floating waste to the top of sliding plate 201. Then, pull sliding plate 201 to make it slide upward along the inner wall of track 202, which can bring out the upper waste for screening. Then, take out sliding plate 2031 from the top of separation box 1, and pull handle 2052 and handle 2042 in sequence to separate different wastes. This is not limited by materials and improves the practicality of the equipment. Different types of waste are placed into different collection boxes. After the waste is spread on top of the drain plate 304, the separation liquid on the waste will enter the water outlet pipe 3061 along the guide channel 3062 and finally be discharged from the water outlet pipe 3061. At this time, the motor 3051 is started, which will drive the rotating column 3052 and the elliptical block 3053 to rotate. During the rotation, the elliptical block 3053 will push the drain plate 304 upward. The drain plate 304 then slides downward by its own gravity, which can stir the waste on top back and forth, thereby accelerating the drying speed of the waste, improving the drying efficiency, and facilitating the subsequent use of the waste.
[0031] Finally, it should be noted that the above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A device for screening and recycling waste from button stamping, comprising a separation box (1), characterized in that: The inner wall of the separation box (1) is provided with a screening mechanism (2), which is used to screen the waste button material. The outer wall of the separation box (1) is provided with a collection mechanism (3), which is used to drain the screened waste material. The screening mechanism (2) includes a sliding plate (201), the outer wall of which is slidably connected to the inner wall of the separation box (1), and the top left and right sides of the inner wall of the separation box (1) are provided with rails (202). The top of the separation box (1) is provided with a pushing component (203), the bottom of the inner wall of the separation box (1) is provided with a retrieval component (204), and the middle of the inner wall of the separation box (1) is provided with a screening component (205).
2. The button stamping waste screening and recycling device according to claim 1, characterized in that: The collection mechanism (3) includes two collection boxes (301). The outer walls of the two collection boxes (301) are fixedly connected to the left and right sides of the outer wall of the separation box (1). A collection box (302) is fixedly connected to the rear side of the outer wall of the separation box (1). A hollow shell (303) is fixedly connected to the outer walls of the collection boxes (301) and the collection boxes (302). A drain plate (304) is provided in the middle of the inner wall of the collection box (301). A vibration component (305) is provided on the inner wall of the hollow shell (303). A flow guiding component (306) is provided at the bottom of the inner walls of the collection boxes (301) and the collection boxes (302).
3. The button stamping waste screening and recycling device according to claim 1, characterized in that: The pushing component (203) includes a second sliding plate (2031), which is disposed on the top of the separation box (1). A fixed handle (2032) is fixedly connected to the top of the second sliding plate (2031), and a pushing plate (2033) is fixedly connected to the bottom of the second sliding plate (2031).
4. The button stamping waste screening and recycling device according to claim 1, characterized in that: The salvage assembly (204) includes a base plate (2041), the outer wall of which is slidably connected to the bottom of the inner wall of the separation box (1), and a pull handle (2042) is fixedly connected to the front and rear sides of the top of the base plate (2041).
5. The button stamping waste screening and recycling device according to claim 1, characterized in that: The screening assembly (205) includes a screening screen (2051), the outer wall of which is slidably connected to the middle of the inner wall of the separation box (1), and a pull handle (2052) is fixedly connected to the front and rear sides of the top of the screening screen (2051).
6. The button stamping waste screening and recycling device according to claim 2, characterized in that: The vibration assembly (305) includes a motor (3051), the outer wall of the motor (3051) is fixedly connected to the inner wall of the hollow shell (303), the output end of the motor (3051) is fixedly connected to a rotating column (3052), and the outer wall of the rotating column (3052) is fixedly connected to an elliptical block (3053).
7. The button stamping waste screening and recycling device according to claim 2, characterized in that: The flow guiding component (306) includes a water outlet pipe (3061), the top of which is connected to the bottom of the first collection box (301), and the inner wall of the first collection box (301) is provided with a flow guiding groove (3062).
8. The button stamping waste screening and recycling device according to claim 2, characterized in that: The bottom of the collection box (301) is fixedly connected to a support column (4), and the bottom end of the support column (4) is fixedly connected to the left and right sides of the bottom of the outer wall of the separation box (1).
Citation Information
Patent Citations
Waste collecting device of sheet metal punching machine
CN216858034U