A uniform coating apparatus for metal surfaces
Patent Information
- Application Number
- CN202521004178.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-21
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-05-21
AI Technical Summary
[0004]本实用新型的目的在于提供一种用于金属表面的均匀涂装设备,以解决上述背景技术提出的现有市场上的设备并未设置工件夹持机构,在实际使用过程中,对于管状工件加工时很难保证其匀速转动,导致工件表面喷涂厚度不一致,影响后期加工的问题
[0017]1、喷头采用雾化喷头,能使涂料更均匀地分散在金属表面,提高涂装质量,同时,在承载架上设置可调节的工件固定装置,方便固定不同形状和尺寸的金属工件,提高设备的通用性;
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Figure CN224657061U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal surface coating technology, specifically to a uniform coating device for metal surfaces. Background Technology
[0002] Uniform coating equipment for metal surfaces is specialized equipment used to coat metal surfaces with paint to form a uniform coating. It is widely used in many fields such as automotive manufacturing, machining, and aerospace. However, existing uniform coating equipment for metal surfaces still has some shortcomings, such as:
[0003] The automated metal surface coating processing device described in Announcement No. CN221558809U has a problem: because the device does not have a workpiece clamping mechanism, it is difficult to ensure uniform rotation when processing tubular workpieces in actual use, resulting in inconsistent coating thickness on the workpiece surface and affecting subsequent processing. Utility Model Content
[0004] The purpose of this invention is to provide a uniform coating device for metal surfaces, in order to solve the problem mentioned in the background art that the existing equipment on the market does not have a workpiece clamping mechanism. In actual use, it is difficult to ensure uniform rotation when processing tubular workpieces, resulting in inconsistent coating thickness on the workpiece surface and affecting subsequent processing.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a uniform coating device for metal surfaces, comprising a support frame, a spraying spindle, an exhaust pipe, a first motor, and a second spring;
[0006] An exhaust pipe is installed above the support frame;
[0007] A spraying spindle is mounted on the side of the support frame. A spray nozzle, a first motor, an eccentric disc, and an adjusting rail are arranged on the side of the spraying spindle. A transmission rod is arranged at the center line of the support frame. A limit ring, a second connecting rod, a rubber cone, a third connecting rod, and a second spring are installed above the transmission rod. A first spring and an extension block are installed on the side of the rubber cone. A second motor, a first gear, an adjusting pedal, and a first connecting rod are installed below the transmission rod.
[0008] As a preferred technical solution of this utility model, the exhaust pipe is fixedly connected at the bisecting position of the support frame. The exhaust pipe has a hexagonal structure, and a ring of threaded holes is evenly opened at the outlet position of the exhaust pipe. The air inlet of the exhaust pipe is conical, and the opening of the exhaust pipe has an inclined structure from bottom to top.
[0009] The above technical solution features a threaded interface at one end of the spraying spindle for connection to external spraying equipment, facilitating integration with the paint supply system. The spray nozzle employs an atomizing nozzle, enabling more uniform dispersion of paint on the metal surface and improving coating quality. Simultaneously, an adjustable workpiece fixing device is installed on the support frame to easily fix metal workpieces of different shapes and sizes, enhancing the equipment's versatility.
[0010] As a preferred technical solution of this utility model, the side of the support frame is rotatably connected to the spraying spindle, one end of the spraying spindle is provided with a threaded interface and connected to an external spraying device, the spray nozzle is fixedly connected to the midpoint of the spraying spindle, and the other end of the spraying spindle is fixedly connected to the adjustment rail, the side of the adjustment rail is slidably connected to the eccentric disk, the eccentric disk is fixedly connected to the output shaft of the first motor, and a bracket is provided below the first motor and connected to the support frame;
[0011] Using the above technical solution, the other end of the spraying spindle is fixedly connected to an adjustment rail, and the side of the adjustment rail is slidably connected to an eccentric disk. The eccentric disk is fixedly connected to the output shaft of the first motor. A bracket is set below the first motor and connected to the support frame. When the first motor is started, the eccentric disk rotates, driving the adjustment rail and the spray head to reciprocate, so that the spray head can evenly spray the metal surface and ensure that the coating thickness is uniform.
[0012] As a preferred technical solution of this utility model, a transmission rod is slidably connected inside the support frame, a gear is fixed below the center line of the transmission rod, a first connecting rod is fitted at the bottom of the transmission rod, an adjusting pedal is rotatably connected at the bottom of the first connecting rod, one end of the adjusting pedal is rotatably connected to the support frame, a first gear is meshed with the side of the transmission rod, and the first gear is fixedly connected to the output shaft of the second motor at the top, and the first gear is a long gear structure;
[0013] Using the above technical solution, a transmission rod is set at the center line of the support frame. A limit ring, a second connecting rod, a rubber cone, a third connecting rod, and a second spring are installed above the transmission rod. A first spring and an extension block are installed on the side of the rubber cone. A second motor, a first gear, an adjusting pedal, and a first connecting rod are installed below the transmission rod. The transmission rod is slidably connected inside the support frame. A gear is fixed below the center line of the transmission rod. The first connecting rod is fitted at the bottom of the transmission rod. The bottom of the first connecting rod is rotatably connected to the adjusting pedal. One end of the adjusting pedal is rotatably connected to the support frame. When the operator steps on the adjusting pedal, the transmission rod moves up and down through the first connecting rod. The first gear is meshed with the side of the transmission rod. The first gear is fixedly connected to the output shaft of the second motor. The first gear is a long gear structure. When the second motor is started, the first gear rotates, which can drive the transmission rod to move up and down, thereby adjusting the distance between the nozzle and the metal surface to meet the coating needs of metal workpieces of different sizes.
[0014] As a preferred embodiment of this utility model, a limiting ring is slidably connected above the transmission rod, and a second connecting rod is rotatably connected to the side of the limiting ring. There are three second connecting rods arranged in a circle. An extension block is rotatably connected above the second connecting rod, and a rubber cone is slidably connected to the side of the extension block. A first spring is sandwiched between the rubber cone and the extension block. One end of the third connecting rod is rotatably connected above the extension block, and the other end of the third connecting rod is rotatably connected to the transmission rod.
[0015] Using the above technical solution, a limiting ring is slidably connected above the transmission rod, and a second connecting rod is rotatably connected to the side of the limiting ring. Three second connecting rods are arranged in a circle. An extension block is rotatably connected above the second connecting rod, and a rubber cone is slidably connected to the side of the extension block. A first spring is sandwiched between the rubber cone and the extension block. The extension block is rotatably connected to one end of a third connecting rod, and the other end of the third connecting rod is rotatably connected to the transmission rod. When the transmission rod moves up and down, it drives the extension block to move through the third connecting rod. The extension block slides on the rubber cone, and the first spring acts as a buffer and adjuster, allowing the rubber cone to better adapt to the surfaces of metal workpieces of different shapes, further ensuring the uniformity of the coating.
[0016] Compared with the prior art, the beneficial effects of this utility model are:
[0017] 1. The spray nozzle adopts an atomizing nozzle, which can make the paint more evenly dispersed on the metal surface and improve the coating quality. At the same time, an adjustable workpiece fixing device is set on the support frame to facilitate the fixing of metal workpieces of different shapes and sizes, thereby improving the versatility of the equipment.
[0018] 2. The equipment uses a first motor to drive an eccentric disc to make the spray head reciprocate, ensuring uniform coating. The rubber cone and extension block structures can better fit and fix the workpiece, further improving the coating uniformity. Attached Figure Description
[0019] Figure 1 This is a side view of the structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the spraying spindle and exhaust pipe structure of this utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the second motor and the first gear of this utility model;
[0022] Figure 4 This is a schematic diagram of the transmission rod and the first connecting rod of this utility model;
[0023] Figure 5 This is a schematic diagram of the eccentric disc and adjusting rail structure of this utility model;
[0024] Figure 6 This is a schematic diagram of the first spring and extension block structure of this utility model.
[0025] In the diagram: 1. Support frame; 2. Spraying spindle; 3. Exhaust pipe; 4. First motor; 5. Adjusting pedal; 6. Transmission rod; 7. First connecting rod; 8. Second motor; 9. First gear; 10. First spring; 11. Extension block; 12. Eccentric disc; 13. Adjusting rail; 14. Spray nozzle; 15. Limiting ring; 16. Second connecting rod; 17. Rubber cone; 18. Third connecting rod; 19. Second spring. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figure 1 - Figure 6 The present invention provides a uniform coating device for metal surfaces, comprising a support frame 1, a spraying spindle 2, an exhaust pipe 3, a first motor 4, an adjusting pedal 5, a transmission rod 6, a first connecting rod 7, a second motor 8, a first gear 9, a first spring 10, an extension block 11, an eccentric disc 12, an adjusting rail 13, a spray nozzle 14, a limiting ring 15, a second connecting rod 16, a rubber cone 17, a third connecting rod 18, and a second spring 19.
[0028] An exhaust pipe 3 is installed above the support frame 1;
[0029] The support frame 1 is equipped with a spraying spindle 2 on its side. The support frame 1 is fixedly connected to the exhaust pipe 3 at the bisecting position. The exhaust pipe 3 has a hexagonal structure and a ring of threaded holes is evenly opened at the outlet position. The air intake of the exhaust pipe 3 is conical, and the opening of the exhaust pipe 3 has a sloping structure from bottom to top. One end of the spraying spindle 2 has a threaded interface and is connected to an external spraying equipment for easy access to the paint supply system. The nozzle 14 is an atomizing nozzle 14, which can make the paint more evenly dispersed on the metal surface and improve the coating quality. Meanwhile, an adjustable workpiece fixing device is set on the support frame 1 to facilitate the fixing of metal workpieces of different shapes and sizes, improving the versatility of the equipment. The spraying spindle 2 is equipped with a spray head 14, a first motor 4, an eccentric disk 12, and an adjusting rail 13 on its side. The spraying spindle 2 is rotatably connected to the side of the support frame 1. One end of the spraying spindle 2 has a threaded interface and is connected to an external spraying device. The spray head 14 is fixedly connected to the midpoint of the spraying spindle 2, and the other end of the spraying spindle 2 is fixedly connected to the adjusting rail 13. The eccentric disk 12 is slidably connected to the side of the adjusting rail 13. The eccentric disk 12 is fixedly connected to the output shaft of the first motor 4, and a bracket is set below the first motor 4. Connected to the support frame 1, the other end of the spraying spindle 2 is fixedly connected to the adjusting rail 13. The side of the adjusting rail 13 is slidably connected to the eccentric disk 12, which is fixedly connected to the output shaft of the first motor 4. A bracket is set below the first motor 4 and connected to the support frame 1. When the first motor 4 is started, the eccentric disk 12 rotates, driving the adjusting rail 13 and the spray head 14 to reciprocate, so that the spray head 14 can evenly spray the metal surface and ensure uniform coating thickness. A transmission rod 6 is set at the center of the support frame 1. A limit ring 15, a second connecting rod 16, a rubber cone 17, a third connecting rod 18, and a second spring 19 are installed above the transmission rod 6. The support frame 1 slides inside the transmission rod 1. A connecting rod 6 is connected to a gear fixed below its centerline. A first connecting rod 7 is mounted on the bottom of the connecting rod 6. The bottom of the first connecting rod 7 is rotatably connected to an adjusting pedal 5. One end of the adjusting pedal 5 is rotatably connected to the support frame 1. A first gear 9 is meshed with the side of the connecting rod 6. The top of the first gear 9 is fixedly connected to the output shaft of the second motor 8. The first gear 9 is a long gear structure. The connecting rod 6 is located at the centerline of the support frame 1. A limit ring 15, a second connecting rod 16, a rubber cone 17, a third connecting rod 18, and a second spring 19 are installed on the top of the connecting rod 6. A first spring 10 and an extension block 11 are installed on the side of the rubber cone 17. A connecting rod 6 is installed below the connecting rod 6. The device includes a second motor 8, a first gear 9, an adjusting pedal 5, and a first connecting rod 7. A transmission rod 6 is slidably connected inside the support frame 1. A gear is fixed below the centerline of the transmission rod 6. The first connecting rod 7 is fitted onto the bottom of the transmission rod 6. The bottom of the first connecting rod 7 is rotatably connected to the adjusting pedal 5. One end of the adjusting pedal 5 is rotatably connected to the support frame 1. When the operator steps on the adjusting pedal 5, the transmission rod 6 moves up and down via the first connecting rod 7. The first gear 9 is meshed with the side of the transmission rod 6. The top of the first gear 9 is fixedly connected to the output shaft of the second motor 8. The first gear 9 is a long gear structure. When the second motor 8 is started, the first gear 9 rotates, which drives the transmission rod 6 to move up and down.This adjusts the distance between the nozzle 14 and the metal surface to meet the coating needs of metal workpieces of different sizes. A first spring 10 and an extension block 11 are mounted on the side of the rubber cone 17. A second motor 8, a first gear 9, an adjusting pedal 5, and a first connecting rod 7 are mounted below the transmission rod 6. A limiting ring 15 is slidably connected above the transmission rod 6. The limiting ring 15 is rotatably connected to a second connecting rod 16 on its side. There are three second connecting rods 16 arranged in a circle. The extension block 11 is rotatably connected above the second connecting rod 16. The rubber cone 17 is slidably connected to the side of the extension block 11. A first spring 10 is sandwiched between the rubber cone 17 and the extension block 11. One end of the third connecting rod 18 is rotatably connected to the top of the extension block 11. The other end of the third connecting rod 18 is rotatably connected to the transmission rod 6. A limiting ring 15 is slidably connected above the 6th link. The limiting ring 15 is rotatably connected to a second connecting rod 16 on its side. Three second connecting rods 16 are arranged in a circle. An extension block 11 is rotatably connected above the second connecting rod 16. A rubber cone 17 is slidably connected to the side of the extension block 11. A first spring 10 is sandwiched between the rubber cone 17 and the extension block 11. One end of a third connecting rod 18 is rotatably connected to the top of the extension block 11. The other end of the third connecting rod 18 is rotatably connected to the transmission rod 6. When the transmission rod 6 moves up and down, it drives the extension block 11 to move through the third connecting rod 18. The extension block 11 slides on the rubber cone 17. The first spring 10 acts as a buffer and adjuster, allowing the rubber cone 17 to better adapt to the surfaces of metal workpieces of different shapes, further ensuring the uniformity of the coating.
[0030] Working principle: When using a uniform coating device for metal surfaces, firstly, the metal workpiece is fixed in a suitable position on the support frame 1. Then, the adjusting pedal 5 is pressed down, which drives the transmission rod 6 downward through the first connecting rod 7. At the same time as the transmission rod 6 moves, the second connecting rod 16 and the third connecting rod 18 are squeezed and expanded to both sides. The rubber cone 17 presses against the inner wall of the workpiece and is buffered and fixed by the first spring 10. Then, the second motor 8 is started, and the first gear 9 rotates, which drives the transmission rod 6 to rotate. Then, the first motor 4 is started, and the eccentric disk 12 rotates, which drives the adjusting rail 13 and the nozzle 14 to reciprocate, and the spraying operation begins. During the spraying process, the paint is evenly sprayed onto the metal surface through the nozzle 14.
[0031] This completes a series of tasks. The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A uniform coating device for metal surfaces, comprising a support frame (1), a spraying spindle (2), an exhaust pipe (3), a first motor (4), and a second spring (19); An exhaust pipe (3) is installed above the support frame (1); Its features are: The support frame (1) is equipped with a spraying spindle (2) on its side. The spraying spindle (2) is equipped with a nozzle (14), a first motor (4), an eccentric disc (12) and an adjusting rail (13) on its side. A transmission rod (6) is located at the center line of the support frame (1). A limit ring (15), a second connecting rod (16), a rubber cone (17), a third connecting rod (18) and a second spring (19) are installed above the transmission rod (6). A first spring (10) and an extension block (11) are installed on the side of the rubber cone (17). A second motor (8), a first gear (9), an adjusting pedal (5) and a first connecting rod (7) are installed below the transmission rod (6).
2. The uniform coating equipment for metal surfaces according to claim 1, characterized in that, The support frame (1) is fixedly connected to the exhaust pipe (3) at the bisecting position. The exhaust pipe (3) has a hexagonal structure and a ring of threaded holes is evenly opened at the outlet position of the exhaust pipe (3). The air intake of the exhaust pipe (3) is conical, and the opening of the exhaust pipe (3) is a sloping structure from bottom to top.
3. The uniform coating equipment for metal surfaces according to claim 2, characterized in that, The support frame (1) is rotatably connected to the spraying spindle (2) on its side. One end of the spraying spindle (2) is provided with a threaded interface and connected to an external spraying device. The spray nozzle (14) is fixedly connected at the midpoint of the spraying spindle (2), and the other end of the spraying spindle (2) is fixedly connected to the adjusting rail (13). The adjusting rail (13) is slidably connected to the eccentric disk (12) on its side. The eccentric disk (12) is fixedly connected to the output shaft of the first motor (4), and a bracket is provided below the first motor (4) and connected to the support frame (1).
4. The uniform coating equipment for metal surfaces according to claim 3, characterized in that, The transmission rod (6) is slidably connected inside the support frame (1). A gear is fixed below the center line of the transmission rod (6). A first connecting rod (7) is fitted at the bottom of the transmission rod (6). An adjusting pedal (5) is rotatably connected at the bottom of the first connecting rod (7). One end of the adjusting pedal (5) is rotatably connected to the support frame (1). A first gear (9) is meshed with the side of the transmission rod (6). The first gear (9) is fixedly connected to the output shaft of the second motor (8) at the top. The first gear (9) is a long gear structure.
5. A uniform coating device for metal surfaces according to claim 4, characterized in that, A limiting ring (15) is slidably connected above the transmission rod (6). The limiting ring (15) is rotatably connected to the second connecting rod (16) on its side. There are three second connecting rods (16) arranged in a circle. An extension block (11) is rotatably connected above the second connecting rod (16). A rubber cone (17) is slidably connected to the side of the extension block (11). A first spring (10) is sandwiched between the rubber cone (17) and the extension block (11). The extension block (11) is rotatably connected to one end of a third connecting rod (18) on its top. The other end of the third connecting rod (18) is rotatably connected to the transmission rod (6).
Citation Information
Patent Citations
Automatic metal surface coating processing device
CN221558809U