An automatic spraying device for aluminum profile
Patent Information
- Application Number
- CN202522095208.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-29
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-29
AI Technical Summary
[0004]本实用新型的目的在于一种铝型材自动喷涂装置,解决所述装置在喷涂作业时,因喷涂机构启动瞬间缺乏有效的预控与导流结构,易出现涂料滴漏、飞溅的漏液问题,不仅造成涂料物料浪费,还需额外补充涂料,长期使用会显著增加生产耗材成本的问题
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Figure CN224657146U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of automatic spraying devices for aluminum profiles, specifically an automatic spraying device for aluminum profiles. Background Technology
[0002] In modern industry, aluminum profiles are widely used in building curtain walls, rail transportation, electronics, furniture manufacturing and other fields due to their lightweight, high strength, corrosion resistance and easy processing. Surface spraying is a key process to improve their weather resistance, decoration and protection performance. The level of technology directly affects the competitiveness of products, and the market is constantly increasing its requirements for the appearance quality, coating uniformity and production efficiency of aluminum profiles.
[0003] Application number "CN202221653649.X" discloses an automated aluminum profile spraying device, including a support device. The support device includes a base plate, and support frames are fixedly connected to the top right side of the base plate near the front and rear edges, respectively. A clamping device is provided between the two support frames. The automated aluminum profile spraying device provided by this utility model involves placing the aluminum profile between the two clamping plates, turning on the first motor, and rotating the output shaft of the first motor to drive the lead screw to rotate. When the two clamping plates clamp the aluminum profile, the first motor is turned off, and the second motor is started, with the output shaft of the second motor driving... The right wheel of the drive sprocket and the rotating shaft rotate to the left, which drives the entire clamping device to rotate to the left. The lower half of the two clamping columns rotates into the lower semicircular groove, and the second motor is turned off. At this time, spraying can begin. This design automates manual labor and makes aluminum profile spraying more convenient. However, the device has a drawback: during the spraying operation, due to the lack of effective pre-control and flow guiding structure at the moment of start-up of the spraying mechanism, paint dripping and splashing are prone to occur. This not only wastes paint materials but also requires additional paint replenishment. Long-term use will significantly increase the cost of production consumables. Utility Model Content
[0004] The purpose of this utility model is to provide an automatic aluminum profile spraying device to solve the problem that when the device is in operation, the lack of effective pre-control and flow guiding structure at the moment of start-up of the spraying mechanism easily leads to paint dripping and splashing, which not only wastes paint materials but also requires additional paint replenishment, and will significantly increase the cost of production consumables in the long term.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model is an automatic spraying device for aluminum profiles, including a moving component. A liquid storage tank component is fixedly installed on the top of the moving component. An angle braking component is connected to one side of the liquid storage tank component. A recycling component is connected to one side of the top of the liquid storage tank component. The bottom of the recycling component is correspondingly arranged on the bottom side of the end of the angle braking component. The bottom of the angle braking component is installed on the front top of the moving component through a hinge. The recycling assembly includes a leakage receiving funnel, and a recycling pipe is fixedly installed at the bottom of the leakage receiving funnel.
[0006] Furthermore, the movable component includes a mounting base plate, a push rod is fixedly mounted on the top rear side of the mounting base plate, and movable wheels are fixedly mounted diagonally on the bottom of the mounting base plate.
[0007] Furthermore, the liquid storage tank assembly includes a storage tank, with a feed inlet on one side of the top of the storage tank, and a brake motor fixedly installed in the middle of the top of the storage tank. A stirring device is fixedly installed at the bottom of the brake motor, and the stirring device is correspondingly arranged inside the storage tank.
[0008] Furthermore, the angle braking assembly includes a transmission pump, which is fixedly installed on the top of the mounting base plate. One end of the transmission pump is connected to the outer wall of the storage tank via a pipe. A transmission pipe is fixedly installed on the top of the transmission pump, and a spray pipe is connected to the end of the transmission pipe. One end of the spray pipe is hinged to the top of the pneumatic strut, and the bottom of the pneumatic strut is hinged to the top of the mounting base plate.
[0009] Furthermore, the spray pipe includes a pneumatic telescopic pipe, with a spraying device fixedly installed at the end of the pneumatic telescopic pipe, and a blower fixedly installed at the top of the pneumatic telescopic pipe via a bracket.
[0010] Furthermore, the leakage receiving funnel is fixedly installed at the bottom of the spray pipe end by a bracket, and the other end of the recovery pipe is fixedly connected to the inside of the storage tank.
[0011] This utility model has the following beneficial effects: (1) By installing a recycling component on the device, the present invention enables the device to collect and recycle excess liquid material during spraying, thereby avoiding waste of resources.
[0012] (2) By installing an angle braking spraying component on the device, the present invention allows for more flexible adjustment of the spraying work when using the device, and the internal blowing device allows the device to spray over a greater distance.
[0013] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the overall structure of the device; Figure 2 This is a schematic diagram of the angle braking component and the recovery component in the device; Figure 3 This is a cross-sectional view of the liquid storage tank assembly in the device; Figure 4 This is a schematic diagram of the structure at the end of the spray pipe in the device; The attached diagram lists the components represented by each number as follows: In the diagram: 1. Moving component; 2. Liquid storage tank component; 3. Angle braking component; 4. Recovery component; 101. Mounting base plate; 102. Hand push rod; 103. Moving wheels; 201. Storage tank; 202. Feed inlet; 203. Brake motor; 204. Stirring device; 301. Transfer pump; 302. Transfer pipeline; 303. Spray pipe; 304. Pneumatic support rod; 401. Leakage receiving funnel; 402. Recovery pipeline; 3031. Pneumatic telescopic pipeline; 3032. Blowing device; 3033. Spraying device. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figures 1-4 As shown, this utility model is an automatic aluminum profile spraying device, including a moving component 1. A liquid storage tank component 2 is fixedly installed on the top of the moving component 1. An angle braking component 3 is connected to one side of the liquid storage tank component 2. A recycling component 4 is connected to one side of the top of the liquid storage tank component 2. The bottom of the recycling component 4 is correspondingly set on the bottom side of the end of the angle braking component 3. The bottom of the angle braking component 3 is connected to the top front side of the moving component 1 by a hinge. The recycling component 4 includes a leakage receiving funnel 401, and a recycling pipe 402 is fixedly installed at the bottom of the leakage receiving funnel 401.
[0018] By installing a recycling component 4 on the device, when using the device, excess leaked material can be collected and recycled during spraying, thus avoiding resource waste.
[0019] The mobile assembly 1 includes a mounting base plate 101. A push rod 102 is fixedly mounted on the top rear side of the mounting base plate 101, and casters 103 are fixedly mounted diagonally on the bottom of the mounting base plate 101. The mounting base plate 101 of the mobile assembly 1 provides a fixed base for all components. The push rod 102, together with the casters 103 at the bottom diagonally, can push the entire device to move, improving operational flexibility.
[0020] The liquid storage tank assembly 2 includes a storage tank 201. A feed inlet 202 is provided on one side of the top of the storage tank 201, and a brake motor 203 is fixedly installed in the middle of the top of the storage tank 201. A stirring device 204 is fixedly installed at the bottom of the brake motor 203. The stirring device 204 is correspondingly arranged inside the storage tank 201. The storage tank 201 of the liquid storage tank assembly 2 is used to store paint. The brake motor 203 drives the stirring device 204 to rotate to prevent paint from settling.
[0021] The angle braking assembly 3 includes a transfer pump 301, which is fixedly installed on the top of the mounting base plate 101. One end of the transfer pump 301 is connected to the outer wall of the storage tank 201 through a pipe. At the same time, a transfer pipe 302 is fixedly installed on the top of the transfer pump 301. A spray pipe 303 is connected to the end of the transfer pipe 302. One end of the spray pipe 303 is hinged to the top of the pneumatic support rod 304. The bottom of the pneumatic support rod 304 is hinged to the top of the mounting base plate 101. The transfer pump 301 of the angle braking assembly 3 draws paint from the storage tank 201 through the pipe and delivers it to the spray pipe 303 through the transfer pipe 302, forming a material supply chain of "storage-mixing-transportation". At the same time, the pneumatic support rod 304 of the angle braking assembly 3 supports the spray pipe 303 through the hinge to adjust the tilt angle.
[0022] The spray pipe 303 includes a pneumatic telescopic pipe 3031, a spraying device 3033 is fixedly installed at the end of the pneumatic telescopic pipe 3031, and a blower 3032 is fixedly installed at the top of the pneumatic telescopic pipe 3031 via a bracket. The spraying distance of the pneumatic telescopic pipe 3031 of the spray pipe 303 can be adjusted. The spraying device 3033 at the end realizes the atomization spraying of the paint, and the blower 3032 at the top assists the paint to dry quickly.
[0023] The leakage receiving funnel 401 is fixedly installed at the bottom of the end of the spray pipe 303 by a bracket, and the other end of the recovery pipe 402 is fixedly connected to the inside of the storage tank 201. The leakage receiving funnel 401 of the recovery component 4 is fixed at the bottom of the end of the spray pipe 303 by a bracket. After receiving the leakage, it flows back to the storage tank 201 through the recovery pipe 402, forming a closed loop of material recovery.
[0024] The core components of this automatic aluminum profile spraying device are closely interconnected. The mounting base 101 of the moving component 1 provides a fixed base for all components. The push rod 102, in conjunction with the diagonally opposite casters 103 at the bottom, allows the entire device to move, improving operational flexibility. The storage tank 201 of the liquid storage tank component 2 stores the paint. A brake motor 203 drives the stirring device 204 to rotate, preventing paint sedimentation. The transfer pump 301 of the angle braking component 3 draws paint from the storage tank 201 through a conduit and delivers it to the spray pipe 303 via the transfer pipe 302, forming a "storage-stirring-transfer" system. The material supply chain is as follows: the pneumatic support rod 304 of the angle braking component 3 supports the spray pipe 303 through a hinge to adjust the tilt angle; the pneumatic telescopic pipe 3031 of the spray pipe 303 can adjust the spraying distance; the spraying device 3033 at the end realizes the atomization spraying of the paint; the blowing device 3032 at the top assists the paint to dry quickly; the leakage receiving funnel 401 of the recovery component 4 is fixed to the bottom of the end of the spray pipe 303 by a bracket; after receiving the leakage, it flows back to the storage tank 201 through the recovery pipe 402, forming a material recovery closed loop; its workflow is divided into three stages: preliminary preparation, formal spraying, and recovery and finishing. In the preliminary preparation stage, the device is moved to the area to be sprayed by the push rod 102 and the moving wheel 103 of the moving component 1; the mounting base plate 101 is adjusted so that the spraying device 3033 is aligned with the aluminum profile; the paint is injected into the storage tank 201 of the liquid storage tank component 2 and the feed port 202 is closed; the brake motor 203 is started to drive the stirring device 204 to stir the paint until it is uniform; and then the adjustment is made. The pneumatic support rod 304 of the angle braking assembly 3 and the pneumatic telescopic pipe 3031 of the spray pipe 303 adjust the spraying device 3033 to a suitable angle and distance. During the formal spraying stage, the transfer pump 301 of the angle braking assembly 3 is started to draw paint from the storage tank 201 and transport it to the spraying device 3033 through the transfer pipe 302, spray pipe 303, and pneumatic telescopic pipe 3031. The spraying device 3033 atomizes and sprays the paint onto the surface of the aluminum profile. When faster drying is required, the system can be activated. The blowing device 3032 and the leakage receiving funnel 401 of the recovery component 4 simultaneously receive the leakage of the spraying device 3033. During the recovery and finishing stage, the paint received by the leakage receiving funnel 401 flows back to the storage tank 201 through the recovery pipe 402 to achieve recycling and reuse. After the spraying is completed, the transfer pump 301 and the spraying device 3033 are turned off first, then the brake motor 203 is turned off to stop the stirring device 204. Finally, the device is pushed back to the storage area by the moving component 1 to complete a single spraying operation.
[0025] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. An automatic aluminum profile spraying device, comprising a moving component (1), characterized in that: The top of the moving component (1) is fixedly installed with a liquid storage tank component (2), and an angle braking component (3) is installed on one side of the liquid storage tank component (2). A recovery component (4) is installed on one side of the top of the liquid storage tank component (2). The bottom of the recovery component (4) is correspondingly disposed on the bottom side of the end of the angle braking component (3). The bottom of the angle braking component (3) is installed on the top front side of the moving component (1) by a hinge. The recycling component (4) includes a leakage receiving funnel (401), and a recycling pipe (402) is fixedly installed at the bottom of the leakage receiving funnel (401).
2. The automatic aluminum profile spraying device according to claim 1, characterized in that: The movable component (1) includes a mounting base plate (101), a push rod (102) is fixedly mounted on the top rear side of the mounting base plate (101), and a moving wheel (103) is fixedly mounted diagonally on the bottom of the mounting base plate (101).
3. The automatic aluminum profile spraying device according to claim 1, characterized in that: The liquid storage tank assembly (2) includes a storage tank (201). The storage tank (201) has a feed inlet (202) on one side of its top, and a brake motor (203) is fixedly installed in the middle of the top of the storage tank (201). A stirring device (204) is fixedly installed at the bottom of the brake motor (203). The stirring device (204) is correspondingly arranged inside the storage tank (201).
4. The automatic aluminum profile spraying device according to claim 1, characterized in that: The angle braking assembly (3) includes a transmission pump (301), which is fixedly installed on the top of the mounting base plate (101). One end of the transmission pump (301) is connected to the outer wall of the storage tank (201) through a pipe. Meanwhile, a transmission pipe (302) is fixedly installed on the top of the transmission pump (301). A spray pipe (303) is connected to the end of the transmission pipe (302). One end of the spray pipe (303) is hinged to the top of the pneumatic support rod (304). The bottom of the pneumatic support rod (304) is hinged to the top of the mounting base plate (101).
5. The automatic aluminum profile spraying device according to claim 4, characterized in that: The spray pipe (303) includes a pneumatic telescopic pipe (3031), a spraying device (3033) is fixedly installed at the end of the pneumatic telescopic pipe (3031), and a blower (3032) is fixedly installed at the top of the pneumatic telescopic pipe (3031) by a bracket.
6. The automatic aluminum profile spraying device according to claim 1, characterized in that: The leakage receiving funnel (401) is fixedly installed at the bottom of the end of the spray pipe (303) by a bracket, and the other end of the recovery pipe (402) is fixedly connected to the inside of the storage tank (201).
Citation Information
Patent Citations
Automatic spraying device for aluminum profile
CN218167442U