A semi-automatic dispensing machine for skeleton coil

Abstract

The utility model discloses a skeleton coil's semi -automatic point gum machine, including XYZ axis movement mechanism and the point gum subassembly of XYZ axis movement mechanism connection, with the turnover subassembly of corresponding setting of point gum subassembly, set up on the rotary fixed component of turnover subassembly, wherein, the rotary fixed component includes rotary motor base, sets up on the rotary motor base rotary motor, and the output shaft of rotary motor passes through rotary motor base and is connected with rotary disc, is equipped with skeleton coil fixing piece on the rotary disc, to realize semi -automation operation, be suitable for a variety of types of skeleton coil, shorten production time, improve work efficiency and product pass rate, alleviate the work intensity of operating personnel.

Description

Technical Field

[0001] This utility model relates to the field of coil dispensing technology, specifically to a semi-automatic dispensing machine for a bobbin coil. Background Technology

[0002] An inductor is a device that works using the principle of electromagnetic induction. In the production and processing of inductors, it is usually necessary to fix the iron core or magnetic powder core in the inner cavity of the ring. The main method of fixing is adhesive application.

[0003] In traditional inductor coil production, dispensing is done manually, which is not only inefficient but also has poor dispensing accuracy, resulting in a low product qualification rate. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a semi-automatic dispensing machine for various bobbin coils, which can shorten the production time, improve work efficiency and product qualification rate, and reduce the workload of operators.

[0005] The technical solution adopted by this utility model to solve its technical problem is:

[0006] A semi-automatic dispensing machine for a bobbin coil includes a dispensing assembly connected to an XYZ axis motion mechanism, a flipping assembly corresponding to the dispensing assembly, and a rotating fixing assembly disposed on the flipping assembly; wherein, the rotating fixing assembly includes a rotary motor base, a rotary motor disposed on the rotary motor base, the output shaft of the rotary motor passing through the rotary motor base and connected to a rotary disk, and a bobbin coil fixing component disposed on the rotary disk.

[0007] In one embodiment, the flipping assembly includes a U-shaped support base, and a rotary motor base is disposed within the U-shaped support base. A first rotating shaft is provided on a first vertical portion of the U-shaped support base, penetrating the first vertical portion, and a second rotating shaft is provided on a second vertical portion, penetrating the second vertical portion. One end of the first rotating shaft facing the rotary motor base is fixedly connected to the rotary motor base, and the other end away from the rotary motor base is connected to a driven pulley. One end of the second rotating shaft facing the rotary motor base is fixedly connected to the rotary motor base. A flipping motor is disposed on the side of the second vertical portion opposite to the rotary motor base. The output shaft of the flipping motor is connected to a driving pulley, and the driving pulley is connected to the driven pulley via a belt.

[0008] In one embodiment, the XYZ axis motion mechanism includes an X-axis linear guide, a Y-axis linear guide disposed on the X-axis linear guide, and a Z-axis linear guide disposed on the Y-axis linear guide.

[0009] In one embodiment, the dispensing assembly is disposed on the Z-axis linear guide.

[0010] In one embodiment, the dispensing assembly includes a vertical dispensing bucket holder and a dispensing gun mounted on the vertical dispensing bucket holder.

[0011] In one embodiment, the system further includes a housing, in which the XYZ axis motion mechanism, dispensing assembly, flipping assembly, and rotation fixing assembly are all disposed.

[0012] In one embodiment, the housing is further provided with a human-machine interface control system, which is electrically connected to the XYZ axis motion mechanism, the dispensing assembly, the flipping assembly, and the rotation fixing assembly.

[0013] In one embodiment, the housing is further provided with a glue tank, which is connected to the glue gun via a connecting pipe.

[0014] In one embodiment, the skeleton coil fixing member is provided with a support column for the skeleton coil to be fitted.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] This invention relates to a dispensing assembly connected to an XYZ axis motion mechanism, a flipping assembly corresponding to the dispensing assembly, and a rotating fixing assembly mounted on the flipping assembly. The rotating fixing assembly includes a rotary motor base, a rotary motor mounted on the rotary motor base, and the output shaft of the rotary motor passing through the rotary motor base and connected to a rotating disk. A bobbin coil fixing component is mounted on the rotating disk. Thus, this invention achieves semi-automation and is applicable to various bobbin coils, shortening production time, improving work efficiency and product qualification rate, and reducing the workload of operators. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of Embodiment 1 of the present invention;

[0018] Figure 2 This utility model Figure 1 A schematic diagram of the XYZ axis motion mechanism;

[0019] Figure 3 This utility model Figure 1 A schematic diagram of the flip component structure;

[0020] Figure 4 This utility model Figure 1 A schematic diagram of the result of the rotating fixed component.

[0021] In the diagram: 100. XYZ axis motion mechanism, 110. X-axis linear guide, 120. Y-axis linear guide, 130. Z-axis linear guide, 200. Dispensing assembly, 210. Vertical dispensing bucket fixing base, 220. Dispensing gun, 300. Tilting assembly, 310. U-shaped support base, 320. First rotating shaft, 330. Second rotating shaft, 340. Driven pulley, 350. Tilting motor, 360. Driven pulley, 370. Belt, 400. Rotary fixing assembly, 410. Rotary motor base, 420. Rotary motor, 430. Rotary disk, 440. Skeleton coil fixing component, 441. Support column, 500. Housing, 510. Glue bucket, 600. Human-machine interface control system. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0023] Example 1

[0024] like Figure 1-4 As shown, this embodiment includes an XYZ axis motion mechanism 100 and a dispensing assembly 200 connected to the XYZ axis motion mechanism 100, so that the dispensing assembly 200 can move precisely along the X, Y, and Z directions on the XYZ axis motion mechanism 100, thereby achieving accurate positioning of the dispensing assembly 200.

[0025] A flipping component 300 and a rotating fixing component 400 are provided on the flipping component 300, corresponding to the dispensing component 200. Thus, the skeleton coil is set on the rotating fixing component 400. Through the synergistic effect of the flipping component 300 and the rotating fixing component 400, the skeleton coil can be automatically flipped and rotated, thereby ensuring full coverage and efficient completion of the dispensing process.

[0026] In this embodiment, a housing 500 is also included. The XYZ axis motion mechanism 100, dispensing assembly 200, flipping assembly 300, and rotation fixing assembly 400 are all disposed inside the housing 500. The housing 500 plays a supporting and protective role, while maintaining the stability and safety of the overall structure.

[0027] The housing 500 is also equipped with a human-machine interface control system 600. The human-machine interface control system 600 is electrically connected to the XYZ axis motion mechanism 100, dispensing assembly 200, flipping assembly 300, and rotating fixing assembly 400. The human-machine interface control system 600 can realize centralized control and parameter setting of each component, making operation convenient and intuitive, and improving the intelligence level and operating efficiency of the equipment.

[0028] The XYZ axis motion mechanism 100 includes an X-axis linear guide 110, a Y-axis linear guide 120 mounted on the X-axis linear guide 110, and a Z-axis linear guide 130 mounted on the Y-axis linear guide 120; and the dispensing assembly 200 is mounted on the Z-axis linear guide 130; thus, through the coordinated movement of the X-axis, Y-axis, and Z-axis linear guides, the dispensing assembly 200 can move flexibly in three-dimensional space to achieve high-precision dispensing operations.

[0029] The dispensing assembly 200 includes a vertical dispensing bucket fixing base 210 and a dispensing gun 220 mounted on the vertical dispensing bucket fixing base 210; the housing 500 is also provided with a glue bucket 510, which is connected to the dispensing gun 220 through a connecting pipe; in this embodiment, the dispensing gun 220 is an automatic dispensing gun, which can accurately control the output of glue according to a preset program, ensuring the uniformity and consistency of the dispensing process and improving product quality.

[0030] Meanwhile, the glue tank 510 is connected to the glue gun 220 through a connecting pipe, ensuring that the glue can be stably delivered to the glue gun 220, thereby achieving continuous and efficient glue dispensing operations.

[0031] The rotating fixing assembly 400 includes a rotating motor base 410, a rotating motor 420 mounted on the rotating motor base 410, and a rotating disk 430 connected to the rotating motor base 410 via the output shaft of the rotating motor 420. The rotating disk 430 is provided with a skeleton coil fixing member 440. Thus, the rotating motor 420 drives the rotating disk 430 to rotate, and the rotating disk 430 can rotate precisely with the rotation of the rotating motor 420, realizing multi-angle coverage and uniform glue application of the skeleton coil during the dispensing process. The skeleton coil fixing member 440 is used to securely fix the skeleton coil and prevent it from shifting or deviating during rotation, thereby ensuring the stability and reliability of the dispensing operation.

[0032] In one embodiment, the bobbin coil holder 440 is an adjustable clamp structure, capable of accommodating bobbin coils of different specifications and sizes, thus improving the versatility and applicability of the equipment. This holder securely clamps the bobbin coil, maintaining a stable posture during rotation and ensuring accurate execution of the dispensing path. Furthermore, the clamp surface is equipped with anti-slip textures and cushioning pads, increasing clamping friction and preventing damage to the bobbin coil, further improving dispensing quality and product yield.

[0033] In this embodiment, the skeleton coil fixing member 440 is provided with a support column 441 for the skeleton coil to be sleeved; by sleeved on the support column 441, an interference fit is achieved to ensure that it will not loosen or shift during rotation.

[0034] In one embodiment, the support column 441 is a threaded support column, which is threadedly connected to the support column by a nut, so that the skeleton coil is firmly fixed on the support column 441 and the coil does not loosen or shift during rotation.

[0035] The flipping assembly 300 includes a U-shaped support base 310, and a rotary motor base 410 is disposed within the U-shaped support base 310. A first rotating shaft 320 is provided on a first vertical portion of the U-shaped support base 310, penetrating the first vertical portion, and a second rotating shaft 330 is provided on a second vertical portion, penetrating the second vertical portion. One end of the first rotating shaft 320 facing the rotary motor base 410 is fixedly connected to the rotary motor base 410, and the end away from the rotary motor base 410 is connected to a driven pulley 340. The end of the second rotating shaft 330 facing the rotary motor base 410 is connected to the rotary motor base 410. The base 410 is fixedly connected; a tilting motor 350 is provided on the side opposite to the rotary motor base 410 of the second vertical part. The output shaft of the tilting motor 350 is connected to the drive pulley 360. The drive pulley 360 is connected to the driven pulley 340 through the belt 370. Thus, the operation of the tilting motor 350 drives the drive pulley 360 to rotate, and then drives the driven pulley 340 and the first rotating shaft 320 to rotate synchronously through the belt 370, so as to realize the tilting movement of the rotary motor base 410 and the rotating disk 430 on it within the U-shaped support base 310.

[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the technical solutions of this utility model have been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of this utility model.

Claims

1. A semi-automatic dispensing machine for a bobbin coil, characterized in that: It includes an XYZ axis motion mechanism (100), a dispensing assembly (200) connected to the XYZ axis motion mechanism (100), a flipping assembly (300) corresponding to the dispensing assembly (200), and a rotation fixing assembly (400) disposed on the flipping assembly (300); The rotating fixing assembly (400) includes a rotating motor base (410) and a rotating motor (420) mounted on the rotating motor base (410). The output shaft of the rotating motor (420) passes through the rotating motor base (410) and is connected to a rotating disk (430). The rotating disk (430) is provided with a skeleton coil fixing member (440).

2. The semi-automatic dispensing machine for the bobbin coil according to claim 1, characterized in that: The flipping assembly (300) includes a U-shaped support base (310), and the rotary motor base (410) is disposed inside the U-shaped support base (310). The U-shaped support base (310) has a first vertical portion with a first rotating shaft (320) penetrating through the first vertical portion and a second vertical portion with a second rotating shaft (330) penetrating through the second vertical portion. One end of the first rotating shaft (320) facing the rotary motor base (410) is fixedly connected to the rotary motor base (410) and away from the rotary motor. One end of the base (410) is connected to a driven pulley (340), and the end of the second rotating shaft (330) facing the rotary motor base (410) is fixedly connected to the rotary motor base (410); a flip motor (350) is provided on the side of the second vertical part opposite to the rotary motor base (410), and the output shaft of the flip motor (350) is connected to a driving pulley (360), and the driving pulley (360) is connected to the driven pulley (340) through a belt (370).

3. The semi-automatic dispensing machine for the bobbin coil according to claim 2, characterized in that: The XYZ axis motion mechanism (100) includes an X-axis linear guide (110), a Y-axis linear guide (120) disposed on the X-axis linear guide (110), and a Z-axis linear guide (130) disposed on the Y-axis linear guide (120).

4. The semi-automatic dispensing machine for the bobbin coil according to claim 3, characterized in that: The dispensing assembly (200) is mounted on the Z-axis linear guide (130).

5. The semi-automatic dispensing machine for the bobbin coil according to claim 4, characterized in that: The dispensing assembly (200) includes a vertical dispensing bucket holder (210) and a dispensing gun (220) mounted on the vertical dispensing bucket holder (210).

6. The semi-automatic dispensing machine for the bobbin coil according to claim 5, characterized in that: It also includes a housing (500), and the XYZ axis motion mechanism (100), dispensing assembly (200), flipping assembly (300), and rotation fixing assembly (400) are all disposed in the housing (500).

7. The semi-automatic dispensing machine for the bobbin coil according to claim 6, characterized in that: The housing (500) is also provided with a human-machine interface control system (600), which is electrically connected to the XYZ axis motion mechanism (100), dispensing assembly (200), flipping assembly (300), and rotation fixing assembly (400).

8. The semi-automatic dispensing machine for the bobbin coil according to claim 7, characterized in that: The housing (500) is also provided with a glue tank (510), which is connected to the glue gun (220) through a connecting pipe.

9. The semi-automatic dispensing machine for the bobbin coil according to claim 1, characterized in that: The skeleton coil fixing member (440) is provided with a support column (441) for the skeleton coil to be sleeved.

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