A coating tool for pipe lining

CN224657214UActive Publication Date: 2026-08-21ZHENGZHOU WANDA HEAVY IND CO LTD
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Patent Information

Application Number
CN202521280595.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-20
Publication Date
2026-08-21
Estimated Expiration
2035-06-20

AI Technical Summary

Technical Problem

[0004]然而再对于较长的管道例如12m长的管道进行酸膏衬里时,因为其管道长度较长,人工作业不便,工业机器人喷涂其成本较高,且其上两种方法也不方便均匀的涂覆管道内壁,致使衬里效果较弱,为解决上述问题,现提出一种管道内衬用涂覆工装来解决上述问题

Benefits of technology

[0013]1、通过定位组件结合铁丝把两个海绵盘固定在一起,使其形成一个与管道内壁尺寸贴合适配的圆柱体,海绵盘的边沿与管道内壁相贴合,再通过旋转装置带动铁丝旋转,进而带动定位组件和海绵盘旋转,再通过滑动装置来使旋转装置移动,从而拉动海绵盘沿管道的轴向移动,进而使旋转中的海绵盘带着酸膏液对管道内壁进行均匀的涂覆,从而降低了管道衬里的成本,提高了生产效率。

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Abstract

The utility model provides a kind of coating tool for pipeline lining, belong to pipeline lining equipment technical field, including a pair of sponge disc, sponge disc between being provided with connecting piece, the side of each sponge disc away from connecting piece is provided with a positioning disc, the center of each sponge disc is provided with an opening, iron wire is provided in opening, the side of each positioning disc away from connecting piece is provided with a positioning assembly, the end of iron wire away from connecting piece is provided with rotating device, the bottom of rotating device is movably provided with sliding device, the utility model is fixed together by positioning assembly in conjunction with iron wire two sponge discs, so that it forms a cylindrical body that one sponge disc is attached to pipeline inner wall, rotating device makes cylindrical body rotate, then sliding device makes moving sponge disc and rotating device move along the axial direction of pipeline, and then make sponge disc in rotation carry acid paste liquid and uniformly coat pipeline inner wall, so as to reduce the cost of pipeline lining, improve production efficiency.
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Description

Technical Field

[0001] This utility model relates to the technical field of pipe lining equipment, specifically to a coating tool for pipe lining. Background Technology

[0002] During manufacturing, transportation, or service, pipe surfaces can develop oxide scale, rust, and welding residue (such as yellow, blue, and black weld spots). Acid pastes (such as pickling and passivation pastes) containing nitric acid, hydrofluoric acid, and other components can quickly dissolve these impurities, giving the metal surface a uniform silvery-white appearance and providing a clean base for subsequent lining construction.

[0003] In related technologies, in order to line the manufactured pipes, acid paste is applied to the inner wall of the pipes. Traditionally, acid paste is applied to pipes manually by brushing, roller brushing, spraying with a spray gun, or automatically by industrial robots.

[0004] However, when lining longer pipes, such as 12m long pipes, with acid paste, manual operation is inconvenient due to the length of the pipe, and industrial robot spraying is costly. Furthermore, the above two methods are not convenient for uniformly coating the inner wall of the pipe, resulting in a weak lining effect. To solve the above problems, a coating tool for pipe lining is proposed. Utility Model Content

[0005] In view of this, the present invention provides a coating fixture for pipe lining. The present invention uses a positioning component combined with a wire to fix two sponge discs together, forming a cylinder that fits the dimensions of the inner wall of the pipe. The edges of the sponge discs are in contact with the inner wall of the pipe. A rotating device drives the wire to rotate, which in turn drives the positioning component and the sponge discs to rotate. A sliding device moves the rotating device, thereby pulling the sponge discs along the axial direction of the pipe. This allows the rotating sponge discs to carry the acid paste liquid and uniformly coat the inner wall of the pipe, thereby reducing the cost of pipe lining and improving production efficiency.

[0006] To solve the above-mentioned technical problems, this utility model provides a coating fixture for pipe lining, including a pair of sponge discs, a connecting piece between the sponge discs, a positioning disc on the side of each sponge disc away from the connecting piece, an opening in the center of each sponge disc, the opening penetrating the connecting piece and all the positioning discs, a wire inside the opening, a positioning component on the side of each positioning disc away from the connecting piece, each positioning component being hinged to the wire, a linkage ring on the end of the wire away from the connecting piece, a rotating device rotatably mounted on the end of the linkage ring away from the connecting piece, and a sliding device movably mounted at the bottom of the rotating device.

[0007] Each positioning component includes a positioning rod that fits into the opening. The positioning rod is used to fix the positioning plate and also to prevent the positioning plate and sponge plate from falling off. The middle of each positioning rod is connected to a wire. A positioning buckle is fixedly installed on both sides of the middle of each positioning rod. The positioning buckle is used to reinforce the connection between the positioning rod and the positioning plate, so that the two positioning components form a clamping part to clamp and fix the pair of sponge plates in the middle.

[0008] The positioning buckles are arc-shaped, and both ends of each positioning buckle are hinged together after passing through the positioning plate on the same side.

[0009] A linkage rod is provided at the end of the linkage ring away from the wire. The linkage rod is used to connect the linkage ring to the connecting shaft. The linkage ring is used to connect the wire to the linkage rod. The rotating device includes a motor bracket for mounting the drive motor. The motor bracket is an L-shaped plate. The drive motor is provided on the bearing surface at the rear of the motor bracket. The drive motor is used to drive the connecting shaft to rotate, thereby driving the linkage plate fixed to the connecting shaft to rotate, and thus causing the wire and the sponge disc connected to its front end to rotate. A coupling is embedded in the motor bracket. The coupling is used to rotatably connect the drive motor and the connecting shaft. One end of the coupling is rotatably connected to the output shaft of the drive motor. The other end of the coupling is rotatably provided with a connecting shaft. The connecting shaft is used to connect the linkage rod to the drive motor. The connecting shaft is connected to the linkage rod.

[0010] The drive motor has a motor base at its bottom, which is used to mount the drive motor and connect it to the motor bracket. The motor base and the motor bracket are fixed together by bolts.

[0011] The sliding device includes a slide rail for moving a slider. A slider is slidably mounted at the front end of the slide rail, connecting a support block to the slide rail and, consequently, a motor bracket connected to the support block. Thus, when the slider moves, the motor bracket and the drive motor move synchronously. A support block is mounted at the top of the slider, connecting the motor bracket to the slider. The top of the support block is connected to the base plate at the bottom of the motor bracket. An electric push rod is retractably mounted on the slide rail, pushing the motor bracket to move along the track of the slide rail. The drive end of the electric push rod is fixed to the end of the slide rail away from the wire, and the telescopic end of the electric push rod is connected to the rear of the motor bracket.

[0012] In summary, compared with the prior art, this application includes at least one of the following beneficial technical effects:

[0013] 1. Two sponge discs are fixed together by a positioning component and wire to form a cylinder that fits the inner wall of the pipe. The edges of the sponge discs are in contact with the inner wall of the pipe. A rotating device drives the wire to rotate, which in turn drives the positioning component and the sponge discs to rotate. A sliding device moves the rotating device, which pulls the sponge discs along the axial direction of the pipe. This allows the rotating sponge discs to carry the acid paste liquid and evenly coat the inner wall of the pipe, thereby reducing the cost of pipe lining and improving production efficiency.

[0014] 2. The linkage rod is used to connect the linkage ring to the connecting shaft. The linkage ring is used to connect the wire to the linkage rod. The motor bracket is used to install the drive motor, so that the linkage ring connected to the linkage rod drives the wire to rotate, which in turn drives the positioning plate and the sponge plate to rotate inside the pipe. The drive motor is used to drive the connecting shaft and the linkage rod to rotate, which in turn drives the linkage plate fixed to the connecting shaft to rotate, which in turn drives the wire and the sponge plate connected to its front end to rotate.

[0015] 3. The positioning rod is used to fix the positioning plate and prevent the positioning plate and sponge plate from falling off. The positioning buckle is used to reinforce the connection between the positioning rod and the positioning plate, so that the two positioning components form a clamping part to clamp and fix the pair of sponge plates in the middle. Attached Figure Description

[0016] Figure 1 This is a front view schematic diagram of the main structure of this utility model;

[0017] Figure 2 This is a cross-sectional view of the main body of this utility model;

[0018] Figure 3 This is a schematic diagram of the rear-view main structure of this utility model;

[0019] Figure 4 This utility model Figure 3 A magnified view of part A.

[0020] Explanation of reference numerals in the attached drawings: 100, sponge disc; 101, connecting piece; 102, positioning disc; 103, opening; 104, wire; 200, positioning assembly; 201, positioning rod; 202, positioning buckle; 300, linkage ring; 301, rotating device; 302, linkage rod; 303, motor bracket; 304, drive motor; 305, coupling; 306, connecting shaft; 307, motor base; 400, sliding device; 401, slide rail; 402, slider; 403, support block; 404, electric push rod. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the following will be described in conjunction with the accompanying drawings of the embodiments of this utility model.Figures 1-4 The technical solutions of the embodiments of this utility model are clearly and completely described below. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of this utility model are within the protection scope of this utility model.

[0022] like Figures 1-4 As shown: This embodiment provides a coating fixture for pipe lining, including a pair of sponge discs 100. Each sponge disc 100 is disc-shaped and custom-made to the inner wall dimensions of the pipe to be coated. The sponge discs 100 are relatively inexpensive and can be cut to size. The size of each sponge disc 100 is larger than that of a positioning disc 102. A connecting piece 101 is provided between the sponge discs 100. The connecting piece 101 can be made of thin plastic. Each sponge disc 100 has a positioning disc 102 on the side away from the connecting piece 101. Both the connecting piece 101 and the positioning disc 102 are made of plastic and can be cut from factory waste. The size of the connecting piece 101 is smaller than that of the positioning disc 102. The positioning discs 102 are made of plastic. Each sponge disc 100 has an opening 103 at its center. The opening 103 allows a wire 104 to pass through the center of the positioning disc 102, the connecting piece 101, and the sponge disc 100. The opening 103 penetrates the connecting piece 101 and all the positioning discs 102. The disc 102 is used to hold two sponge discs 100. An iron wire 104 is provided in the opening 103. The iron wire 104 is used to connect the sponge disc 100, the connecting piece 101 and the positioning disc 102 into a whole, forming a cylindrical shape. Each positioning disc 102 has a positioning component 200 on the side away from the connecting piece 101. The positioning component 200 is used to connect the iron wire 104 to the sponge disc 100. Each positioning component 200 is hinged to the iron wire 104. A linkage ring 300 is provided at the end of the iron wire 104 away from the connecting piece 101. The linkage ring 300 and the iron wire 104 can be wound together. A rotating device 301 is rotatably provided at the end of the linkage ring 300 away from the connecting piece 101. The rotating device 301 is used to drive the positioning component 200 to rotate. A sliding device 400 is movably provided at the bottom of the rotating device 301. The sliding device 400 is used to drive the rotating device 301 to move, thereby adjusting the distance between the positioning device and the sponge disc 100 in the pipe.

[0023] In use, the two sponge discs 100 are fixed together by the positioning component 200 and the wire 104 to form a cylinder that fits the inner wall of the pipe. The edge of the sponge disc 100 fits against the inner wall of the pipe. The rotating device 301 drives the wire 104 to rotate, which in turn drives the positioning component 200 and the sponge disc 100 to rotate. The sliding device 400 moves the rotating device 301, thereby pulling the sponge disc 100 along the axial direction of the pipe. This allows the rotating sponge disc 100 to carry the acid paste liquid and evenly coat the inner wall of the pipe, thereby reducing the cost of pipe lining and improving production efficiency.

[0024] This embodiment provides a coating fixture for pipe lining.

[0025] like Figure 1 , 2 As shown in Figure 3: Each positioning component 200 includes a positioning rod 201 that fits onto the opening 103. The positioning rod 201 can be made of wood. The positioning rod 201 is used to fix the positioning disk 102 and also to prevent the positioning disk 102 and the sponge disk 100 from falling off. The middle part of each positioning rod 201 is connected to the wire 104. A positioning buckle 202 is fixedly installed on both sides of the middle part of each positioning rod 201. The positioning buckle 202 can be made of steel wire to connect and fix the positioning disk 102 and the positioning rod 201. The positioning buckle 202 is used to reinforce the connection between the positioning rod 201 and the positioning disk 102, so that the two positioning components 200 form a clamping component to clamp and fix the pair of sponge disks 100 in the middle. The positioning buckle 202 is arc-shaped. The two ends of each positioning buckle 202 pass through the positioning disk 102 on the same side and are hinged together. The steel wire of the positioning buckle 202 can also pass through the sponge disk 100 and be hinged.

[0026] Its effects are as follows: the positioning rod 201 is used to fix the positioning plate 102, and the positioning rod 201 is also used to prevent the positioning plate 102 and the sponge plate 100 from falling off. The positioning buckle 202 is used to reinforce the connection between the positioning rod 201 and the positioning plate 102, so that the two positioning components 200 form a clamping component to clamp and fix the pair of sponge plates 100 in the middle.

[0027] like Figure 1 , 3As shown in Figure 4: A linkage rod 302 is provided at the end of the linkage ring 300 away from the wire 104. The linkage rod 302 and the linkage ring 300 can be welded together. The linkage rod 302 can be made of stainless steel. The linkage rod 302 is used to connect the linkage ring 300 to the connecting shaft 306. The linkage ring 302 is used to connect the wire 104 to the linkage rod 302. The rotating device 301 includes a motor bracket 303. The motor bracket 303 consists of a flat plate and a vertical plate welded together in an L-shape. The motor bracket 303 is used to mount the drive motor 304. The motor bracket 303 is an L-shaped plate. The drive motor 304 is provided on the bearing surface at the rear of the motor bracket 303. The drive motor 304 is used to drive the linkage rod 302 to rotate, thereby causing the linkage ring 300 connected to the linkage rod 302 to drive the wire 104 to rotate, thereby driving the positioning plate 102 and... The sponge disc 100 rotates inside the pipe. The drive motor 304 drives the connecting shaft 306 to rotate, which in turn drives the linkage plate fixed to the connecting shaft 306 to rotate, thereby causing the wire 104 and the sponge disc 100 connected to its front end to rotate. A coupling 305 is embedded in the motor bracket 303. The coupling 305 is embedded in the vertical plate of the motor bracket 303. The coupling 305 is used to rotatably connect the drive motor 304 and the connecting shaft 306. One end of the coupling 305 is rotatably connected to the output shaft of the drive motor 304, and the other end of the coupling 305 is rotatably connected to the connecting shaft 306. The connecting shaft 306 is used to connect the linkage rod 302 to the drive motor 304. The connecting shaft 306 is connected to the linkage rod 302. One end of the connecting shaft 306 is welded to the linkage rod 302, and the other end of the connecting shaft 306 is rotatably connected to the bearing.

[0028] Its effect is as follows: the linkage rod 302 is used to connect the linkage ring 300 to the connecting shaft 306, the linkage ring 300 is used to connect the wire 104 to the linkage rod 302, the motor bracket 303 is used to install the drive motor 304, thereby causing the linkage ring 300 connected to the linkage rod 302 to drive the wire 104 to rotate, thereby causing the positioning plate 102 and the sponge plate 100 to rotate in the pipe, and the drive motor 304 is used to drive the connecting shaft 306 and the linkage rod 302 to rotate, thereby causing the linkage plate fixed to the connecting shaft 306 to rotate, thereby causing the wire 104 and the sponge plate 100 connected to its front end to rotate.

[0029] like Figure 3 , 4 As shown: The bottom of the drive motor 304 is provided with a motor base 307. The motor base 307 is fixed to the drive motor 304 by bolts. The motor base 307 is fixed to the motor bracket 303 by bolts. The motor base 307 is used to install the drive motor 304, so that the drive motor 304 is connected to the motor bracket 303. The motor base 307 and the motor bracket 303 are fixed by bolts.

[0030] Its function is as follows: the motor base 307 is used to install the drive motor 304, so that the drive motor 304 is connected to the motor bracket 303, and is used to support the drive motor 304.

[0031] like Figure 2 , 3 As shown in Figure 4, the sliding device 400 includes a slide rail 401 for moving the slider 402. The slider 402 is slidably mounted on the front end of the slide rail 401, and the slide rail 401 and slider 402 are slidably engaged. The slider 402 connects the support block 403 to the slide rail 401, thereby connecting the motor bracket 303 connected to the support block 403. Thus, when the slider 402 moves, the motor bracket 303 and the drive motor 304 move synchronously. The top of the slider 402 is provided with a support block 403. The bottom of the support block 403 can be welded to or bolted to the slider 402, and the top of the support block 403 is connected to the motor... The bottom of the bracket 303 is fixed by bolts or welding. The support block 403 is used to connect the motor bracket 303 and the slider 402. The top of the support block 403 is connected to the bottom plate of the motor bracket 303. An electric push rod 404 is telescopically provided on the slide rail 401. The telescopic end of the electric push rod 404 is fixed to the motor bracket 303 by bolts. The electric push rod 404 is used to push the motor bracket 303 to move along the track of the slide rail 401. The driving end of the electric push rod 404 is fixed to the end of the slide rail 401 away from the wire 104. The telescopic end of the electric push rod 404 is connected to the rear of the motor bracket 303.

[0032] The effect is as follows: the slide rail 401 is used for the slider 402 to move, the slider 402 is used to connect the support block 403 to the slide rail 401, and then connect the motor bracket 303 connected to the support block 403. So when the slider 402 moves, the motor bracket 303 and the drive motor 304 will move synchronously. The support block 403 is used to connect the motor bracket 303 to the slider 402, and the electric push rod 404 is used to push the motor bracket 303 to move along the track of the slide rail 401.

[0033] Working principle: Two sponge discs 100 are fixed together by the positioning component 200 and the wire 104 to form a cylinder that fits the inner wall of the pipe. Acid paste is then poured into the inner wall of the pipe, and the cylinder formed by the sponge discs 100 is placed at one end of the pipe, with the edge of the sponge discs 100 adhering to the inner wall of the pipe. This allows the sponge discs 100 to adhere to the acid paste and evenly coat the inner wall of the pipe. The wire 104 is then connected to the rotating device 301, causing the wire 104 to rotate. This, in turn, drives the positioning component 200 and the sponge discs 100 to rotate. The sliding device 400 moves the rotating device 301, pulling the sponge discs 100 along the axial direction of the pipe. This allows the rotating sponge discs 100 to carry the acid paste and evenly coat the inner wall of the pipe, thereby reducing the cost of pipe lining and improving production efficiency.

[0034] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0035] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.

Claims

1. A coating fixture for pipe lining, comprising a pair of sponge discs (100), characterized in that: A connecting piece (101) is provided between the sponge discs (100). Each sponge disc (100) has a positioning disc (102) on the side away from the connecting piece (101). Each sponge disc (100) has an opening (103) at its center, which extends through the connecting piece (101) and all the positioning discs (102). A wire (104) is installed inside the opening (103). Each positioning disc (102) is located on the side away from the connecting piece (101). A positioning component (200) is provided on one side away from the connecting piece (101). Each positioning component (200) is hinged to the wire (104). A linkage ring (300) is provided at the end of the wire (104) away from the connecting piece (101). A rotating device (301) is rotatably provided at the end of the linkage ring (300) away from the connecting piece (101). A sliding device (400) is movably provided at the bottom of the rotating device (301).

2. The coating fixture for pipe lining as described in claim 1, characterized in that: Each of the positioning components (200) includes a positioning rod (201) that fits into the opening (103), the middle part of each positioning rod (201) is wound and connected to the wire (104), and a positioning buckle (202) is fixedly provided on both sides of the middle part of each positioning rod (201).

3. The coating fixture for pipe lining as described in claim 2, characterized in that: The positioning buckle (202) is arc-shaped, and both ends of each positioning buckle (202) are hinged together after passing through the positioning plate (102) on the same side.

4. The coating fixture for pipe lining as described in claim 3, characterized in that: A linkage rod (302) is provided at the end of the linkage ring (300) away from the wire (104). The rotating device (301) includes a motor bracket (303), which is an L-shaped plate. A drive motor (304) is provided on the bearing surface at the rear of the motor bracket (303). A coupling (305) is embedded in the motor bracket (303). One end of the coupling (305) is rotatably connected to the output shaft of the drive motor (304). A connecting shaft (306) is rotatably provided at the other end of the coupling (305). The connecting shaft (306) is connected to the linkage rod (302).

5. The coating fixture for pipe lining as described in claim 4, characterized in that: The drive motor (304) has a motor base (307) at its bottom, and the motor base (307) is fixed to the motor bracket (303) by bolts.

6. The coating fixture for pipe lining as described in claim 5, characterized in that: The sliding device (400) includes a slide rail (401), a slider (402) is slidably disposed at the front end of the slide rail (401), a support block (403) is disposed at the top of the slider (402), the top of the support block (403) is connected to the bottom plate of the motor bracket (303), an electric push rod (404) is retractably disposed on the slide rail (401), the driving end of the electric push rod (404) is fixed to the end of the slide rail (401) away from the wire (104), and the telescopic end of the electric push rod (404) is connected to the rear of the motor bracket (303).