A high-precision coating machine for producing solar cells
Patent Information
- Application Number
- CN202521405243.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-07
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-07-07
AI Technical Summary
然而,现有匀胶设备应用于钙钛矿电池生产时,普遍存在匀胶均匀性不足、对不同规格基片适配性差、操作便捷性欠缺以及防护措施薄弱等问题
该匀胶机通过电动机直接驱动安装有吸盘的旋转平台,动力传递直接高效。电动机支架通过连杆和支撑板对称地连接在设备外壳上,形成了非常稳固的支撑结构,有效抑制了工作时的振动,确保了旋转平台运行的高度平稳性,为高精度匀胶提供了关键基础。吸盘的设计则保证了待点胶的太阳能电池组件被牢固吸附定位,防止在高速旋转中发生移位。
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Figure CN224657228U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of spin coating equipment technology, and in particular to a high-precision spin coating machine for producing solar cells. Background Technology
[0002] In the fabrication of perovskite solar cells, the spin coating process is a crucial step, responsible for uniformly coating materials such as photoresist onto the substrate surface. However, existing spin coating equipment used in perovskite solar cell production generally suffers from problems such as insufficient coating uniformity, poor adaptability to substrates of different specifications, lack of ease of operation, and weak protective measures. These issues restrict the production quality and efficiency of perovskite solar cells, making it difficult to meet the industry's demand for high-precision, high-performance spin coating. Therefore, the development of a high-performance spin coating machine specifically designed for perovskite solar cell production is imperative. Utility Model Content
[0003] In order to solve the problems existing in the prior art, this utility model provides a high-precision spin coater for producing solar cells, thereby solving the current technical problems.
[0004] The technical solution adopted by this utility model to solve its technical problem is: This utility model provides a high-precision coating machine for producing solar cells, comprising: a rotating platform, wherein a suction cup is mounted on the rotating platform, and components to be coated or coated are adsorbed on the suction cup.
[0005] Preferably, the rotating platform is connected to the main shaft of the motor, and the housing of the motor is connected to the motor bracket.
[0006] Preferably, a metal pot is also connected to the motor bracket, and a through hole is provided in the middle of the metal pot, through which the rotating platform passes.
[0007] Preferably, a connecting rod is connected to the motor bracket, a support plate is connected to the connecting rod, the support plate is disposed on both sides of the motor, and the support plate is connected to the equipment housing.
[0008] Preferably, the device housing is further provided with a fan, which penetrates the device housing.
[0009] Preferably, the two sides of the device housing are provided with a number of heat dissipation holes, and the front of the device housing is provided with buttons and a display screen.
[0010] Preferably, the device housing is also hinged with a transparent cover plate, and the transparent cover plate is provided with a handle.
[0011] Preferably, the bottom of the device housing is provided with several anti-slip pads.
[0012] Preferably, the metal pot is also connected to a support, on which a vertically arranged telescopic rod is installed. The lowest end of the telescopic rod is connected to a glue-spreading nozzle, which is located directly above the rotating platform.
[0013] The beneficial effects of this utility model are: This spin coater directly drives a rotating platform equipped with suction cups via an electric motor, ensuring direct and efficient power transmission. The motor bracket is symmetrically connected to the equipment casing via connecting rods and support plates, forming a highly stable support structure that effectively suppresses vibration during operation and ensures the high degree of stability of the rotating platform, providing a crucial foundation for high-precision spin coat application. The suction cup design ensures that the solar cell modules to be coated are firmly adhered and positioned, preventing displacement during high-speed rotation.
[0014] The metal pot is practically designed, attached to the motor bracket and surrounding the rotating platform. Its core function is to effectively isolate the rotating working area, preventing adhesives, solvents, or splashes from contaminating the motor, bracket, and other key components below, thus protecting the internal components of the equipment. Simultaneously, the metal pot can temporarily collect splashed adhesives or cleaning solvents, facilitating cleaning and maintenance. A through-hole in its center allows the rotating platform to pass through, achieving a unity of function and structure.
[0015] Precision dispensing is achieved through a uniform dispensing nozzle and its adjustment mechanism. The nozzle is fixed to a metal pan by a bracket, ensuring a stable position. A vertical telescopic rod connected to the bracket allows for precise and flexible adjustment of the nozzle's height and angle relative to the workpiece surface on the rotating platform. The nozzle is positioned directly above and centered on the rotating platform, ensuring accurate application of the adhesive to the desired area of the component. Combined with the high-speed rotation of the workpiece, centrifugal force is used to evenly spread the adhesive, forming a highly uniform film.
[0016] The equipment's heat dissipation and stability have been fully considered. A fan mounted on the equipment casing, combined with several ventilation holes on both sides, forms an effective forced ventilation and heat dissipation system. This system effectively removes heat generated by the motor and electronic components, preventing overheating and ensuring stable long-term operation and extended service life. Anti-slip pads on the bottom of the casing increase friction between the equipment and its surface, effectively preventing displacement during operational vibrations and ensuring smooth and safe overall operation. Attached Figure Description
[0017] The above-described aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which: Figure 1 This is a schematic diagram of the structure of a high-precision spin coater for producing solar cells according to an embodiment of the present invention; Figure 2 This is a schematic diagram of the structure of a high-precision spin coater for producing solar cells according to an embodiment of the present invention; Figure 3 This is a schematic diagram of a portion of the structure of a high-precision spin coater for producing solar cells according to an embodiment of this utility model; Figure 4 This is a schematic diagram of a portion of the structure of a high-precision spin coater for producing solar cells according to an embodiment of this utility model; Figure 5 This is a schematic diagram of a portion of the structure of a high-precision spin coater for producing solar cells according to an embodiment of this utility model; Figure 6 This is a schematic diagram of a portion of the structure of a high-precision spin coater for producing solar cells according to an embodiment of this utility model; Figure 7 This is a schematic diagram of a portion of the structure of a high-precision spin coater for producing solar cells according to an embodiment of this utility model; Figure 8 This is a schematic diagram of a portion of the structure of a high-precision spin coater for producing solar cells according to an embodiment of this utility model; Figure 9 This is a schematic diagram of a portion of the structure of a high-precision spin coater for producing solar cells according to an embodiment of this utility model; Figure 10 This is a schematic diagram of a portion of the structure of a high-precision spin coater for producing solar cells, according to an embodiment of this utility model.
[0018] Explanation of reference numerals in the attached figures
[0019] exist Figures 1-10 In the middle, there is a transparent cover plate 1; an equipment shell 2; a fan 3; a heat dissipation hole 4; a metal pot 5; a rotating platform 6; a motor bracket 7; a motor 8; a support plate 9; a connecting rod 10; and a suction cup 11. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] This utility model provides a high-precision coating machine for producing solar cells, comprising: a rotating platform 6, on which a suction cup 11 is mounted, and on which the components to be coated or coated are adsorbed. The rotating platform 6 is a metal block or a plastic block, on which the suction cup 11 is fixed, and the suction cup 11 can adopt existing technology.
[0022] The rotating platform 6 is connected to the spindle of the motor 8, and the housing of the motor 8 is connected to the motor bracket 7. The motor 8 is a high-precision motor for easy control, and the motor bracket 7 is a metal bracket. As an improvement, a clamping device can also be installed on the rotating platform 6. The clamping device is used to clamp the components to be applied or evenly coated with glue, and works in conjunction with the suction cup 11 to achieve double fixation.
[0023] A metal pot 5 is also connected to the motor bracket 7. A through hole is provided in the middle of the metal pot 5, and the rotating platform 6 passes through the through hole.
[0024] A connecting rod 10 is connected to the motor bracket 7, and a support plate 9 is connected to the connecting rod 10. The support plate 9 is located on both sides of the motor 8 and is connected to the equipment housing 2. The connecting rod 10 is a metal rod, and the support plate 9 is a metal plate.
[0025] A fan 3 is also installed on the device housing 2, and the fan 3 penetrates through the device housing 2, which is a metal housing.
[0026] The equipment housing 2 has several heat dissipation holes 4 on both sides for heat dissipation, and buttons and a display screen are located at the front of the equipment housing 2. As a preferred solution, the support plate 9 can be replaced by two finned heat sinks, the connecting rod 10 can be replaced by a heat dissipation pipe, and the motor bracket 7 can be made of copper to achieve efficient heat dissipation.
[0027] A transparent cover 1 is hinged to the outer casing 2 of the equipment, and a handle is provided on the transparent cover 1. Several anti-slip pads are provided on the bottom of the outer casing 2 of the equipment.
[0028] The metal pot 5 is also connected to a bracket, on which a vertically installed telescopic rod is mounted. The lowest end of the telescopic rod is connected to a glue-spreading nozzle, which is located directly above the rotating platform 6. The glue-spreading nozzle is existing technology. The telescopic rod is an electric telescopic rod with a power-off self-locking function. The bracket can also use existing technology. In addition, when the telescopic rod is shortened, it does not affect the opening and closing of the transparent cover 1.
[0029] The spin coater directly drives the rotating platform 6, which is equipped with suction cups 11, via an electric motor 8, ensuring direct and efficient power transmission. The motor bracket 7 is symmetrically connected to the equipment housing 2 via connecting rods 10 and support plates 9, forming a very stable support structure that effectively suppresses vibration during operation and ensures the high stability of the rotating platform 6, providing a crucial foundation for high-precision spin coating. The suction cups 11 are designed to ensure that the solar cell modules to be coated are firmly adsorbed and positioned, preventing displacement during high-speed rotation.
[0030] The metal pot 5 is practically designed, connected to the motor bracket 7 and surrounding the rotating platform 6. Its core function is to effectively isolate the rotating working area, preventing adhesive, solvent, or splashes from contaminating the motor 8 and other core components below, thus protecting the internal structure of the equipment. Simultaneously, the metal pot 5 can temporarily collect splashed adhesive or cleaning solvents, facilitating cleaning and maintenance. A through-hole in its center allows the rotating platform 6 to pass through, achieving a unity of function and structure.
[0031] The precision of the dispensing is achieved through the uniform dispensing nozzle and its adjustment mechanism. The nozzle is fixed to the metal pan 5 by a bracket, ensuring a stable position. A vertical telescopic rod connected to the bracket allows for precise and flexible adjustment of the nozzle's height and angle relative to the workpiece surface on the rotating platform 6. The nozzle is positioned directly above the center of the rotating platform 6, ensuring that the adhesive is accurately applied to the required area of the component. Combined with the high-speed rotating workpiece, centrifugal force is used to evenly spread the adhesive, forming a highly uniform film.
[0032] Heat dissipation and stability of the equipment have been fully considered. The fan 3 mounted on the equipment casing 2, combined with several heat dissipation holes 4 on both sides, constitutes an effective forced ventilation and heat dissipation system. This system can promptly dissipate the heat generated by the motor 8 and electronic components, preventing overheating, ensuring long-term operational stability, and extending service life. The anti-slip pads on the bottom of the equipment casing 2 increase the friction between the equipment and the surface it is placed on, effectively preventing displacement during operational vibrations and ensuring stable and safe overall operation.
[0033] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A high-precision spin coater for producing solar cells, comprising: A rotating platform, characterized in that: a suction cup is installed on the rotating platform, and the suction cup adsorbs the component to be applied or evenly coated with glue; the rotating platform is connected to the main shaft of a motor, and the outer shell of the motor is connected to a motor bracket; a metal pot is also connected to the motor bracket, and a through hole is provided in the middle of the metal pot, through which the rotating platform passes.
2. The high-precision spin coater for producing solar cells according to claim 1, characterized in that: A connecting rod is connected to the motor bracket, and a support plate is connected to the connecting rod. The support plate is located on both sides of the motor and is connected to the equipment housing.
3. The high-precision spin coater for producing solar cells according to claim 2, characterized in that: The device housing is also equipped with a fan that penetrates the device housing.
4. The high-precision spin coater for producing solar cells according to claim 2, characterized in that: The device housing is provided with several heat dissipation holes on both sides, and buttons and a display screen are provided on the front of the device housing.
5. The high-precision spin coater for producing solar cells according to claim 2, characterized in that: A transparent cover plate is also hinged to the outer casing of the device, and a handle is provided on the transparent cover plate.
6. The high-precision spin coater for producing solar cells according to claim 5, characterized in that: The bottom of the device casing is provided with several anti-slip pads.
7. The high-precision spin coater for producing solar cells according to claim 1, characterized in that: The metal pot is also connected to a support, on which a vertically arranged telescopic rod is installed. The lowest end of the telescopic rod is connected to a glue-spreading nozzle, which is located directly above the rotating platform.