Fabric antibacterial coating drying and setting device

Abstract

The utility model provides a kind of fabric antibacterial coating drying setting device, it is related to fabric processing technical field, and it includes: supporting mechanism, the top of supporting mechanism is sequentially provided with coating mechanism, drying mechanism and setting mechanism;The drying mechanism includes drying cabinet, and the top inner wall of drying cabinet is fixedly installed with infrared heating tube and hot air cavity, and the hot air cavity is set to the bottom of infrared heating tube.In the utility model, by using the heating mode setting drying mechanism of infrared radiation and hot air convection compound, the antibacterial coating of fabric surface is directly heated using infrared heating tube to provide infrared radiation, realize rapid heating, avoid fabric internal excessive heat damage, then utilize hot air blower to output hot air, utilize hot air pipe to guide hot air into the inside of hot air cavity, after evenly distributing hot air by shunt plate, diffuse to fabric surface, accelerate coating moisture evaporation, improve the efficiency of drying, reduce energy consumption, reduce production cost.

Description

Technical Field

[0001] This utility model relates to the field of fabric processing technology, and in particular to a fabric antibacterial coating drying and shaping device. Background Technology

[0002] As people's living standards continue to improve, their demand for functional fabrics is also increasing. Antibacterial fabrics, due to their unique ability to effectively inhibit bacterial growth, are widely used in various fields such as medicine, hygiene, and clothing. These fabrics typically achieve their antibacterial effect by coating their surface with an antibacterial coating. After coating, a drying and setting process is required to ensure that the antibacterial coating adheres firmly to the fabric surface.

[0003] In existing technologies, drying equipment is inefficient during the drying process, and the drying time for clothes is too long, which prolongs the entire production cycle, increases energy consumption, and raises production costs. In addition, the setting process is poor, which can affect the appearance and texture of the clothes and cause the antibacterial coating to peel off during the use of the fabric, reducing the antibacterial performance of the clothes. Utility Model Content

[0004] The purpose of this invention is to address the problems in existing technologies, such as low efficiency of drying equipment during the drying process, excessively long drying time for clothing, extended production cycle, increased energy consumption, and consequently higher production costs; furthermore, poor setting effect in the setting stage, which easily affects the appearance and texture of clothing, and also easily causes the antibacterial coating to peel off during fabric use, reducing the antibacterial performance of clothing. Therefore, this invention proposes a fabric antibacterial coating drying and setting device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: It includes a support mechanism, on the top of which a coating mechanism, a drying mechanism, and a shaping mechanism are sequentially arranged; the drying mechanism includes a drying chamber, on the top inner wall of which an infrared heating tube and a hot air cavity are fixedly installed, the hot air cavity is located at the bottom of the infrared heating tube, a diverter plate is installed at the bottom of the hot air cavity, a hot air fan is located on one side of the drying chamber, the outlet of the hot air fan is fixedly connected to a hot air pipe, the hot air pipe passes through one side of the drying chamber and its outlet is fixedly connected to one side of the hot air cavity, and a collection box is slidably connected inside the drying chamber, the collection box being located on the bottom inner wall of the drying chamber.

[0006] Preferably, the shaping mechanism includes a second bracket and a set of support plates. A second telescopic rod is inserted through the interior of the second bracket. A shaping roller is provided between the telescopic end of the second telescopic rod and the set of support plates. The two shaping rollers are arranged vertically.

[0007] Preferably, the coating mechanism includes a first support and a storage tank, a coating roller is rotatably mounted inside the storage tank, and a first telescopic rod passes through the inside of the first support.

[0008] Preferably, a pressure roller is fixedly installed at the telescopic end of the first telescopic rod, and the pressure roller is arranged perpendicularly to the paint roller.

[0009] Preferably, a storage cylinder is provided on one side of the first support, and a connecting pipe is fixedly connected to one side of the storage cylinder, with one end of the connecting pipe fixedly connected to one side of the storage tank.

[0010] Preferably, the support mechanism includes a support base, with an unwinding roller and a winding roller symmetrically arranged on the top of the support base, and a guide roller arranged on one side of the unwinding roller.

[0011] Preferably, a first motor is fixedly installed on one side of the storage tank, and the output end of the first motor is fixedly connected to one end of the paint roller.

[0012] Preferably, a second motor is fixedly installed on the outer side of one of the support plates, and the output end of the second motor is fixedly connected to one end of the shaping roller.

[0013] Preferably, the storage tank, drying box, and support plate are all fixedly installed on the top of the support base, and one side of the first bracket and the second bracket are respectively fixedly connected to one side of the support base.

[0014] Preferably, the storage tank, drying box, and shaping roller are arranged sequentially between the guide roller and the winding roller.

[0015] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0016] 1. In this utility model, a drying mechanism is set up by using a combined heating method of infrared radiation and hot air convection. Infrared heating tubes provide infrared radiation to directly heat the antibacterial coating on the fabric surface, achieving rapid temperature rise and avoiding excessive heat damage to the inside of the fabric. Hot air is then produced by a hot air blower and introduced into the hot air chamber through a hot air pipe. The hot air is then evenly distributed by a distribution plate and diffused to the fabric surface, accelerating the evaporation of moisture from the coating, improving drying efficiency, reducing energy consumption, and lowering production costs.

[0017] 2. In this utility model, by setting an adjustable heat setting structure, when the fabric passes between two rollers, it is heated by the electric heating wire inside the setting roller. The high temperature promotes the chemical bonding between the coating and the fabric. Then, the pressure between the two rollers compacts the coating, improves the adhesion of the coating, makes the antibacterial coating less likely to fall off, and extends the service life of the antibacterial coating on the fabric. Attached Figure Description

[0018] Figure 1A perspective view of a fabric antibacterial coating drying and shaping device is provided for this utility model;

[0019] Figure 2 A side view of a fabric antibacterial coating drying and shaping device is provided for this utility model;

[0020] Figure 3 A perspective view of the support mechanism in a fabric antibacterial coating drying and shaping device is provided for this utility model.

[0021] Figure 4 This utility model provides an exploded view of the coating mechanism in a fabric antibacterial coating drying and shaping device;

[0022] Figure 5 A cross-sectional view of the drying mechanism in a fabric antibacterial coating drying and shaping device is provided for this utility model.

[0023] Figure 6 This invention provides a perspective view of the setting mechanism in a fabric antibacterial coating drying and setting device.

[0024] Legend: 1. Support mechanism; 101. Support base; 102. Unwinding roller; 103. Guide roller; 104. Rewinding roller; 2. Coating mechanism; 201. First bracket; 202. Storage tank; 203. Coating roller; 204. First telescopic rod; 205. Pressure roller; 206. Storage cylinder; 207. Connecting pipe; 208. First motor; 3. Drying mechanism; 301. Drying box; 302. Infrared heating tube; 303. Hot air chamber; 304. Diverter plate; 305. Hot air blower; 306. Hot air pipe; 307. Collection box; 4. Shaping mechanism; 401. Second bracket; 402. Support plate; 403. Second telescopic rod; 404. Shaping roller; 405. Second motor. Detailed Implementation

[0025] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0026] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0027] Example 1: As Figures 1-6As shown, this utility model provides a fabric antibacterial coating drying and shaping device, including: a support mechanism 1, on the top of the support mechanism 1 are sequentially arranged a coating mechanism 2, a drying mechanism 3 and a shaping mechanism 4; the drying mechanism 3 includes a drying chamber 301, an infrared heating tube 302 and a hot air cavity 303 are fixedly installed on the inner wall of the top of the drying chamber 301, the hot air cavity 303 is located at the bottom of the infrared heating tube 302, a diverter plate 304 is installed at the bottom of the hot air cavity 303, a hot air fan 305 is arranged on one side of the drying chamber 301, the air outlet of the hot air fan 305 is fixedly connected to a hot air pipe 306, the hot air pipe 306 passes through one side of the drying chamber 301 and the air outlet is fixedly connected to one side of the hot air cavity 303, and a collection box 307 is slidably connected inside the drying chamber 301, the collection box 307 is located on the inner wall of the bottom of the drying chamber 301.

[0028] The overall effect of Embodiment 1 is as follows: infrared radiation is provided by infrared heating tube 302 to directly heat the antibacterial coating on the fabric surface, achieving rapid heating and avoiding excessive heat damage to the inside of the fabric. Hot air is then produced by hot air blower 305 and introduced into the hot air chamber 303 by hot air pipe 306. The hot air is evenly distributed by diverter plate 304 and then diffused to the fabric surface, forming a combined heating method of infrared radiation and hot air convection. This accelerates the evaporation of moisture from the coating, improves drying efficiency, reduces energy consumption, and lowers production costs. The antibacterial coating that drips after drying is collected and stored by collection box 307 for easy recycling.

[0029] Example 2: Figures 1-6As shown, the shaping mechanism 4 includes a second support 401 and a set of support plates 402. A second telescopic rod 403 is inserted through the interior of the second support 401. A shaping roller 404 is provided between the telescopic end of the second telescopic rod 403 and the set of support plates 402, and the two shaping rollers 404 are arranged vertically. The coating mechanism 2 includes a first support 201 and a storage tank 202. A coating roller 203 is rotatably arranged inside the storage tank 202. A first telescopic rod 204 is inserted through the interior of the first support 201. A pressure roller 205 is fixedly installed at the telescopic end of the first telescopic rod 204, and the pressure roller 205 is arranged perpendicularly to the coating roller 203. A storage cylinder 206 is provided on one side of the first support 201. A connecting pipe 207 is fixedly connected to one side of the storage cylinder 206, and one end of the connecting pipe 207 is fixedly connected to one side of the storage tank 202. Mechanism 1 includes a support base 101, on the top of which an unwinding roller 102 and a take-up roller 104 are symmetrically arranged. A guide roller 103 is arranged on one side of the unwinding roller 102. A first motor 208 is fixedly installed on one side of the storage tank 202, and the output end of the first motor 208 is fixedly connected to one end of the coating roller 203. A second motor 405 is fixedly installed on the outside of a support plate 402, and the output end of the second motor 405 is fixedly connected to one end of the shaping roller 404. The storage tank 202, the drying box 301, and the support plate 402 are all fixedly installed on the top of the support base 101. One side of the first support 201 and the second support 401 are respectively fixedly connected to one side of the support base 101. The storage tank 202, the drying box 301, and the shaping roller 404 are arranged sequentially between the guide roller 103 and the take-up roller 104.

[0030] The overall effect of Embodiment 2 is as follows: by mounting the fabric roll to be processed on the unwinding roller 102, adjusting the unwinding height using the guide roller 103, and when the fabric passes through the coating mechanism 2, a pressure roller 205 and a coating roller 203 are respectively installed at the top and bottom of the fabric. The coating roller 203 is located inside the storage tank 202. The coating roller 203 is rotated by the first motor 208 to coat the antibacterial coating onto the fabric surface. The pressure roller 205 applies pressure to ensure uniform penetration of the coating liquid. At the same time, by adjusting the length of the first telescopic rod 204, the height of the pressure roller 205 is controlled to limit the amount of coating in the fabric thickness direction. Then, the storage cylinder 206 is placed on top of the support base 101, and the storage cylinder 206 and the storage tank 202 are connected by the connecting pipe 207. 02. Stable supply of antibacterial coating to storage tank 202; after the antibacterial coating is applied, the wet material enters the drying process, using a combination of infrared radiation and hot air convection heating to accelerate the evaporation of coating moisture and quickly dry the fabric; after drying, it enters the shaping process, using the second telescopic rod 403 to adjust the height of the shaping roller 404 located on top of the fabric. By setting the two shaping rollers 404 on the upper and lower sides of the fabric, when the fabric passes between the two rollers, it is heated by the electric heating wire inside the shaping roller 404. The high temperature promotes the chemical bonding between the coating and the fabric, and the pressure between the two rollers compacts the coating, improving the adhesion of the coating and making the antibacterial coating less likely to fall off; then the winding roller 104 is used to wind up the processed fabric to complete the processing of one roll of fabric.

[0031] Working principle: When using this device, firstly, the roll of fabric to be processed is installed on the unwinding roller 102, the unwinding height is adjusted by the guide roller 103, and then the rewinding roller 104 is used to rewind the processed fabric.

[0032] During fabric processing, the fabric first passes through a coating mechanism 2. A pressure roller 205 and a coating roller 203 are respectively installed at the top and bottom of the fabric. The coating roller 203 is located inside the storage tank 202. The coating roller 203 is driven to rotate by a first motor 208 to apply antibacterial coating to the fabric surface. The pressure roller 205 applies pressure to ensure uniform penetration of the coating liquid. At the same time, the height of the pressure roller 205 is controlled by adjusting the length of the first telescopic rod 204 to limit the amount of coating in the fabric thickness direction. Then, a storage cylinder 206 is placed on top of the support base 101. A connecting pipe 207 connects the storage cylinder 206 and the storage tank 202 to stably provide antibacterial coating to the storage tank 202.

[0033] Secondly, after the antibacterial coating is applied, the wet material enters the drying process. Infrared heating tube 302 provides infrared radiation to directly heat the antibacterial coating on the fabric surface, achieving rapid temperature rise and avoiding excessive heat damage to the inside of the fabric. Then, hot air is generated by hot air blower 305 and introduced into the hot air chamber 303 through hot air pipe 306. The hot air is evenly distributed by the diverter plate 304 and then diffused to the fabric surface, forming a combined heating method of infrared radiation and hot air convection. This accelerates the evaporation of moisture from the coating, improves drying efficiency, reduces energy consumption, and lowers production costs. The antibacterial coating that drips after drying is collected and stored by collection box 307 for easy recycling.

[0034] After the fabric is dried, it enters the setting process. The height of the setting roller 404 located at the top of the fabric is adjusted using the second telescopic rod 403. By placing two setting rollers 404 on the upper and lower sides of the fabric, when the fabric passes between the two rollers, it is heated by the electric heating wires inside the setting rollers 404. The high temperature promotes the chemical bonding between the coating and the fabric. Furthermore, the pressure between the two rollers compacts the coating, improving its adhesion and making the antibacterial coating less prone to peeling. Finally, the processed fabric is taken in by the take-up roller 104, completing the processing of one roll of fabric.

[0035] The wiring diagrams of the first telescopic rod 204, the first motor 208, the infrared heating tube 302, the hot air blower 305, the second telescopic rod 403, and the second motor 405 in this utility model are common knowledge in the field. Their working principles are known technologies. The appropriate model is selected according to actual use. Therefore, the control method and wiring layout of the first telescopic rod 204, the first motor 208, the infrared heating tube 302, the hot air blower 305, the second telescopic rod 403, and the second motor 405 will not be explained in detail.

[0036] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A fabric antibacterial coating drying and shaping device, characterized in that, include: The top of the support mechanism (1) is provided with a coating mechanism (2), a drying mechanism (3) and a shaping mechanism (4). The drying mechanism (3) includes a drying box (301). An infrared heating tube (302) and a hot air chamber (303) are fixedly installed on the top inner wall of the drying box (301). The hot air chamber (303) is located at the bottom of the infrared heating tube (302). A diverter plate (304) is installed at the bottom of the hot air chamber (303). A hot air blower (305) is provided on one side of the drying box (301). A hot air pipe (306) is fixedly connected to the air outlet of the hot air blower (305). The hot air pipe (306) passes through one side of the drying box (301) and its air outlet is fixedly connected to one side of the hot air chamber (303). A collection box (307) is slidably connected inside the drying box (301). The collection box (307) is located on the bottom inner wall of the drying box (301).

2. The fabric antibacterial coating drying and shaping device according to claim 1, characterized in that: The shaping mechanism (4) includes a second support (401) and a set of support plates (402). A second telescopic rod (403) is inserted through the interior of the second support (401). A shaping roller (404) is provided between the telescopic end of the second telescopic rod (403) and the set of support plates (402). The two shaping rollers (404) are arranged vertically.

3. The fabric antibacterial coating drying and shaping device according to claim 2, characterized in that: The coating mechanism (2) includes a first support (201) and a storage tank (202). A coating roller (203) is rotatably arranged inside the storage tank (202), and a first telescopic rod (204) passes through the inside of the first support (201).

4. The fabric antibacterial coating drying and shaping device according to claim 3, characterized in that: The first telescopic rod (204) has a pressure roller (205) fixedly installed at its telescopic end. The pressure roller (205) is perpendicular to the coating roller (203).

5. The fabric antibacterial coating drying and shaping device according to claim 3, characterized in that: A storage cylinder (206) is provided on one side of the first support (201), and a connecting pipe (207) is fixedly connected to one side of the storage cylinder (206). One end of the connecting pipe (207) is fixedly connected to one side of the storage tank (202).

6. The fabric antibacterial coating drying and shaping device according to claim 3, characterized in that: The support mechanism (1) includes a support base (101), on the top of the support base (101) are symmetrically arranged an unwinding roller (102) and a winding roller (104), and a guide roller (103) is arranged on one side of the unwinding roller (102).

7. The fabric antibacterial coating drying and shaping device according to claim 3, characterized in that: A first motor (208) is fixedly installed on one side of the storage tank (202), and the output end of the first motor (208) is fixedly connected to one end of the paint roller (203).

8. The fabric antibacterial coating drying and shaping device according to claim 2, characterized in that: A second motor (405) is fixedly installed on the outer side of one of the support plates (402), and the output end of the second motor (405) is fixedly connected to one end of the shaping roller (404).

9. The fabric antibacterial coating drying and shaping device according to claim 6, characterized in that: The storage tank (202), drying box (301), and support plate (402) are all fixedly installed on the top of the support base (101), and one side of the first bracket (201) and the second bracket (401) are respectively fixedly connected to one side of the support base (101).

10. A fabric antibacterial coating drying and shaping device according to claim 6, characterized in that: The storage tank (202), drying box (301) and shaping roller (404) are arranged sequentially between the guide roller (103) and the winding roller (104).

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