A stone breaker for producing chromite sand

CN224657341UActive Publication Date: 2026-08-21HENAN JINYANG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202521832657.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-27
Publication Date
2026-08-21
Estimated Expiration
2035-08-27

AI Technical Summary

Technical Problem

[0003]现有的破石机在破石过程中产生的粉尘过大会造成环境上的污染以及资源上的浪费,与此同时现有的破石机生产的矿砂品质参差不一难以直接使用,因此我们需要提出一种铬铁矿砂生产用破石机

Benefits of technology

本实用新型通过除尘组件与底座空腔结构,提升粉尘处理及回收效率。除尘组件采用气泵驱动配合精密滤网捕集粉尘,过滤器排料口直连砂漏斗实现定向回收。砂漏斗底部设重力翻板阀,通过配重块与阀板的杠杆联动,在废料达设定重量时自动启闭,实现无动力废料回收。在减小作业环境中粉尘污染的同时有效回收利用粉尘,避免资源浪费。本实用新型通过底座空腔内集成的筛分组件优化筛分与回收联动。震动电机驱动筛分组件分级物料,配合隔板及低位双出料口实现粗细料分流收集;筛下收集盘承接砂漏斗废料形成闭环,提高了破石机破石后的矿砂质量。

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Abstract

The utility model discloses a kind of rock breaker for chromite sand production, including base and rock breaker body, the rock breaker body is installed above base, main drive motor is installed in the side of rock breaker body, dust removal assembly for rock breaking dust removal of rock breaker is installed in the other side of rock breaker body;The utility model passes through dust removal assembly and base cavity structure, improves dust handling and recovery efficiency.Dust removal assembly uses air pump drive cooperation precision filter screen to capture dust, filter discharge port is directly connected sand hopper to realize directional recovery.Sand hopper bottom is provided with gravity flap valve, automatically opens and closes when waste reaches set weight, realizes unpowered waste recovery, also through the screening assembly integrated in base cavity optimization screening and recovery linkage, realize coarse and fine material shunt collection.In reducing dust pollution in working environment, dust is effectively recycled, avoid resource waste, and improve the quality of chromite sand after rock breaking.
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Description

Technical Field

[0001] This utility model relates to the field of chromite sand production technology, specifically a stone crusher for chromite sand production. Background Technology

[0002] A stone crusher is a crushing machine that uses the high-speed impact of hammers to perform medium and fine crushing of materials. The hammers are hinged to a high-speed rotating rotor, and grate bars are installed at the bottom of the machine to control the discharge particle size. The material fed into the crusher is first crushed by the impact of the high-speed hammers, simultaneously gaining kinetic energy and flying at high speed towards the crushing plates on the inner wall of the machine casing for further crushing. Material smaller than the grate gaps is discharged from the machine, while material larger than the grate gaps is subjected to further impact and grinding by the hammers on the grate bars until it is smaller than the grate gaps and is then discharged.

[0003] Existing stone crushers generate excessive dust during the crushing process, causing environmental pollution and wasting resources. At the same time, the ore produced by existing stone crushers is of inconsistent quality and cannot be used directly. Therefore, we need to propose a stone crusher for chromite ore production. Utility Model Content

[0004] The purpose of this utility model is to provide a crusher for chromite sand production to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a crusher for chromite sand production, comprising a base and a crusher body, wherein the crusher body is mounted on the base, a main drive motor is mounted on one side of the crusher body, and a dust removal component for crushing and removing dust from the crusher body is mounted on the other side of the crusher body. The base has a cavity inside, and the cavity has an opening on the side away from the dust removal component, and the cavity communicates with the outside through the opening; A sand funnel is installed inside the cavity of the base. The inlet end of the sand funnel is correspondingly set with the dust removal component. A gravity flap valve for controlling the discharge of waste material is installed at the outlet end of the sand funnel. The base cavity is equipped with a screening component for screening mineral sand. The screening component is spaced apart from the inner wall of the cavity to form a predetermined gap.

[0006] Preferably, the dust removal assembly includes an air pump, which is installed above the base and on the side away from the main drive motor. The air pump inlet is provided with a filter, which is installed above the base and its discharge port is connected to the base cavity. The filter discharge port is connected to the sand funnel inlet. The air pump exhaust end is provided with an exhaust shell, which is installed above the base and on the side away from the filter.

[0007] Preferably, the dust removal component has a housing at its air inlet end. The housing is located above the base and is connected to the side of the crusher body near the dust removal component. A filter screen is provided at the opening of the housing, and the filter screen can filter 0-1mm dust.

[0008] Preferably, the gravity flap valve includes a rotating shaft, which is rotatably connected to the bottom of the sand funnel. A connecting rod and a valve plate are respectively connected to both sides of the rotating shaft, and a counterweight is connected to one side of the connecting rod away from the rotating shaft.

[0009] Preferably, the screening assembly includes a screening machine housing, the top of which has a groove, and a screen is installed inside the groove. The screen is directly below the discharge end of the crusher body, and the screen can screen out 0-2mm mineral sand. A partition is connected to one side of the screen and the side away from the discharge end of the screening assembly. The distance between the partition and the counterweight near it is 5-6cm. A collecting tray is installed between the screen and the lower surface of the screening machine groove, and the collecting tray is directly below the discharge end of the sand funnel.

[0010] Preferably, the screening assembly further includes two sets of vibrating motors, which are symmetrically arranged on the side of the screening machine housing away from the discharge port of the screening assembly. A first discharge port and a second discharge port are respectively installed on the side of the screen and the collection tray and on the side of the discharge end of the screening assembly. The first discharge port and the second discharge port are both 1-2 cm lower than the screen and the collection tray.

[0011] Preferably, four sets of telescopic rods are installed between the outer shell of the screening machine and the lower surface of the base cavity. The movable ends of the four sets of telescopic rods are respectively connected to the four corners of the lower surface of the outer shell of the screening machine, and the fixed ends of the four sets of telescopic rods are connected to the lower surface of the base cavity.

[0012] Compared with the prior art, the beneficial effects of this utility model are: This invention improves dust handling and recycling efficiency through a dust removal component and a hollow base structure. The dust removal component uses an air pump to drive a precision filter to capture dust, and the filter discharge port is directly connected to a sand funnel for directional recycling. A gravity flap valve is installed at the bottom of the sand funnel, which automatically opens and closes when the waste reaches a set weight through a lever linkage between a counterweight and the valve plate, achieving non-powered waste recycling. This effectively recycles dust while reducing dust pollution in the working environment, avoiding resource waste. This invention optimizes the linkage between screening and recycling through a screening component integrated within the base cavity. A vibrating motor drives the screening component to classify materials, and a partition and low-level dual discharge ports achieve separate collection of coarse and fine materials; the under-screen collection tray receives waste from the sand funnel, forming a closed loop, improving the quality of the ore sand after crushing by the stone crusher. Attached Figure Description Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a cross-sectional view of the present invention; Figure 3 This is a schematic diagram of the structure of the screening component of this utility model; Figure 4 This is a cross-sectional view of the casing of this utility model; Figure 5 This is a schematic diagram of the gravity valve of this utility model.

[0013] In the diagram: 1. Base; 2. Crusher body; 3. Main drive motor; 4. Housing; 5. Filter; 6. Air pump; 7. Exhaust housing; 8. Sand funnel; 9. Counterweight; 10. Connecting rod; 11. Valve plate; 12. Rotating shaft; 13. Screening machine housing; 14. Vibrating motor; 15. Baffle plate; 16. Collection tray; 17. Screen; 18. Telescopic rod; 19. First discharge port; 20. Second discharge port; 21. Filter. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figure 1-5 This utility model provides a technical solution: a crusher for chromite sand production, including a base 1 and a crusher body 2. The crusher body 2 is installed above the base. A main drive motor 3 is installed on one side of the crusher body 2, and a dust removal component for crushing and removing dust is installed on the other side of the crusher body 2. The dust removal component includes an air pump 6, which is installed above the base 1 and located away from the main drive motor 3. A filter 5 is provided at the air inlet end of the air pump 6. The filter 5 is installed above the base 1 and its discharge port is connected to the cavity of the base 1. The discharge port of the filter 5 is connected to the feed end of the sand funnel 8. An exhaust shell 7 is provided at the exhaust end of the air pump, which is installed above the base 1 and located away from the filter 5. A housing 4 is provided at the air inlet end of the dust removal component. The housing 4 is located above the base 1 and is connected to the side of the crusher body 2 closest to the dust removal component. A filter screen 21 is provided at the opening of the housing 4. The filter screen 21 can filter 0-1mm dust. By activating the air pump 6, the air inlet of the air pump 6 can collect the dust generated during the stone crushing process through the housing 4 and the filter 5. By setting the filter screen 21, the size of the extracted material can be precisely limited to prevent the filter 5 from having difficulty filtering. By setting the sand funnel 8, the dust can be collected and filtered in conjunction with the filter 5. By setting the exhaust housing 7, the filtered gas can be discharged.

[0016] Furthermore, a sand funnel 8 is installed inside the cavity of the base 1. The inlet end of the sand funnel 8 is correspondingly set with the dust removal component, and a gravity flap valve for controlling waste discharge is installed at the discharge end of the sand funnel 8. The gravity flap valve includes a rotating shaft 12, which is rotatably connected to the bottom of the sand funnel 8. A connecting rod 10 and a valve plate 11 are respectively connected to both sides of the rotating shaft 12. A counterweight 9 is connected to one side of the connecting rod 10 away from the rotating shaft 12. When the dust inside the sand funnel 8 accumulates to a set weight, the gravity of the dust acts on the valve plate 11, which can rotate the valve plate 11 around the rotating shaft 12 to open it. By setting the counterweight 9, after the dust inside the sand funnel 8 is discharged, the counterweight 9 can drive the valve plate 11 around the rotating shaft 12 to close it through the connecting rod 10.

[0017] Furthermore, a screening component for screening mineral sand is installed inside the cavity of the base 1. The screening component is spaced apart from the inner wall of the cavity to form a predetermined gap. The screening component includes a screening machine housing 13. A groove is provided on the top of the screening machine housing 13. A screen 17 is installed inside the groove. The screen 17 is directly below the discharge end of the crusher body 2. The screen 17 can screen out 0-2mm mineral sand. A partition 15 is connected to one side of the screen 17 away from the discharge end of the screening component. The distance between the partition 15 and the counterweight 9 near it is 5-6cm. A collection tray 16 is installed between the screen 17 and the lower surface of the screening machine groove. The collection tray 16 is directly below the discharge end of the sand funnel 8. By setting a predetermined gap, the outer shell 13 of the screening machine can be prevented from colliding with the surface of the cavity. By setting a screen 17, it can cooperate with the sand at the discharge end of the crusher body 2 for screening. By setting a collection plate 16, the dust discharged from the sand funnel 8 and the screened ore sand can be collected. By setting a baffle 15, the sand at the discharge end of the crusher body 2 can be precisely limited from entering the screen 17, preventing unscreened ore sand from directly entering the collection plate 16.

[0018] The screening assembly also includes two sets of vibrating motors 14, which are symmetrically arranged on the side of the screening machine housing 13 away from the discharge port of the screening assembly. A first discharge port 19 and a second discharge port 20 are respectively installed on the side of the screen 17 and the collection tray 16, located at the discharge end of the screening assembly. Both the first discharge port 19 and the second discharge port 20 are 1-2 cm lower than the upper surface of the screen 17 and the collection tray 16. By activating the two sets of vibrating motors 14, the vibrating ends of the motors drive the screen 17 and the collection tray 16 to move up and down reciprocally through the screening machine housing 13. This reciprocating movement screens and linearly moves the ore on the surface of the screen 17, and also linearly moves the ore on the surface of the collection tray 16. This linear movement allows the ore to enter the first discharge port 19 and the second discharge port 20. Since both discharge ports are 1-2 cm lower than the upper surface of the screen 17 and the collection tray 16, blockages during ore discharge are prevented.

[0019] In addition, four sets of telescopic rods 18 are installed between the screening machine housing 13 and the lower surface of the base 1 cavity. The movable ends of the four sets of telescopic rods 18 are respectively connected to the four corners of the lower surface of the screening machine housing 13, and the fixed ends of the four sets of telescopic rods 18 are connected to the lower surface of the base 1 cavity. By setting the telescopic rods 18, the up-and-down reciprocating movement of the screening machine housing 13 can be further precisely limited to a fixed distance, preventing the screening machine housing 13 from colliding with the surface of the inner cavity of the base 1 during the up-and-down reciprocating movement.

[0020] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A crusher for producing chromite sand, comprising a base (1) and a crusher body (2), wherein the crusher body (2) is mounted above the base (1), characterized in that: The main drive motor (3) is installed on one side of the stone crusher body (2), and a dust removal component for crushing and removing dust from the stone crusher is installed on the other side of the stone crusher body (2). The base (1) has a cavity inside, and the cavity has an opening on the side away from the dust removal component, and the cavity communicates with the outside through the opening; A sand funnel (8) is installed in the cavity of the base (1). The feeding end of the sand funnel (8) is correspondingly set with the dust removal component. A gravity flap valve for controlling the discharge of waste material is installed at the discharge end of the sand funnel (8). The base (1) cavity is equipped with a screening component for screening mineral sand, and the screening component is spaced apart from the inner wall of the cavity to form a predetermined gap.

2. The stone crusher for chromite sand production according to claim 1, characterized in that: The dust removal assembly includes an air pump (6), which is installed above the base (1) and on the side away from the main drive motor (3). The air pump (6) has a filter (5) at its air inlet end. The filter (5) is installed above the base (1) and its discharge port is connected to the cavity of the base (1). The discharge port of the filter (5) is connected to the inlet end of the sand funnel (8). The air pump has an exhaust shell (7) at its exhaust end. The exhaust shell (7) is installed above the base (1) and on the side away from the filter (5).

3. The stone crusher for chromite sand production according to claim 2, characterized in that: The dust removal component has a housing (4) at the air inlet end. The housing (4) is located above the base (1) and is connected to the side of the crusher body (2) near the dust removal component. A filter screen (21) is provided at the opening of the housing (4). The filter screen (21) can filter 0-1mm dust.

4. The stone crusher for chromite sand production according to claim 3, characterized in that: The gravity flap valve includes a rotating shaft (12), which is rotatably connected to the bottom of the sand funnel (8). A connecting rod (10) and a valve plate (11) are connected to both sides of the rotating shaft (12). A counterweight (9) is connected to one side of the connecting rod (10) and the side away from the rotating shaft (12).

5. A crusher for producing chromite sand according to claim 4, characterized in that: The screening assembly includes a screening machine housing (13), the top of which has a groove, and a screen (17) is installed inside the groove. The screen (17) is directly below the discharge end of the crusher body (2). The screen (17) can screen out 0-2mm mineral sand. A partition (15) is connected to one side of the screen (17) away from the discharge end of the screening assembly. The distance between the partition (15) and the counterweight (9) is 5-6cm. A collection plate (16) is installed between the screen (17) and the lower surface of the screening machine groove. The collection plate (16) is directly below the discharge end of the sand funnel (8).

6. A crusher for producing chromite sand according to claim 5, characterized in that: The screening assembly also includes two sets of vibration motors (14). The two sets of vibration motors (14) are symmetrically arranged on the side of the screening machine housing (13) away from the discharge port of the screening assembly. The screen (17) and the collection tray (16) are respectively equipped with a first discharge port (19) and a second discharge port (20) on the side of the screen (17) and the discharge end of the screening assembly. The first discharge port (19) and the second discharge port (20) are both 1-2 cm lower than the upper surface of the screen (17) and the collection tray (16).

7. A crusher for producing chromite sand according to claim 6, characterized in that: Four sets of telescopic rods (18) are installed between the outer shell (13) of the screening machine and the lower surface of the cavity of the base (1). The movable ends of the four sets of telescopic rods (18) are respectively connected to the four corners of the lower surface of the outer shell (13) of the screening machine, and the fixed ends of the four sets of telescopic rods (18) are connected to the lower surface of the cavity of the base (1).