A reinforced grinding ball production waste recycling device

CN224657373UActive Publication Date: 2026-08-21CHONGQING XINJING ELECTROMECHANICAL CO LTD
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Patent Information

Application Number
CN202521410374.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-07
Publication Date
2026-08-21
Estimated Expiration
2035-07-07

AI Technical Summary

Technical Problem

[0003]目前,在对研磨后物料进行回收时,传统回收方式存在显著缺陷,由于碎屑与小径钢丸尺寸极为相似,回收过程中难以将两者有效区分,往往会将它们一同回收,这不仅导致回收的钢丸质量参差不齐,影响后续使用效果,降低产品性能,还会造成资源浪费,增加生产成本,此外,混入的碎屑可能在后续抛(喷)丸作业中对设备造成磨损,缩短设备使用寿命,带来额外的维护成本和停机时间,为此我们提出了一种强化研磨丸生产用废料回收装置

Benefits of technology

[0016] A waste recycling device for enhanced grinding pellet production is provided, which has the following beneficial effects:

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Abstract

The utility model relates to steel shot processing equipment technical field, and disclose a kind of waste recovery device for strengthening grinding ball production, it includes: screening support frame, scrap collecting box, small steel shot collecting box, primary screening cylinder, the top surface of screening support frame is fixedly connected with primary screening cylinder, the side of screening support frame is provided with scrap collecting box, the other side of scrap collecting box is provided with small steel shot collecting box;Preliminary screening assembly being arranged in the inside of primary screening cylinder, the top surface of primary screening cylinder is fixedly connected with screening cover plate, the inside of screening cover plate is provided with preliminary screening assembly;Screening assembly being arranged in the inside of screening support frame, the side of screening support frame is fixedly connected with filter screen, the side of filter screen is provided with screening assembly, and the screening assembly is composed of wind blowing screening assembly and rolling screening assembly, and the device separates scrap and small diameter steel shot by primary screening, wind blowing and rolling screening assembly, and improves recovery quality.
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Description

Technical Field

[0001] This utility model relates to the technical field of steel shot processing equipment, specifically a waste recycling device for strengthening grinding shot production. Background Technology

[0002] In the production process of reinforced abrasive shot, steel shot grinding mill is the key equipment for grinding steel wire cut shot into spherical beads. The diameter range of steel shot abrasive commonly used in shot blasting is 0.2 to 2.5 mm. As a new type of steel wire cut shot, reinforced abrasive shot inevitably produces a large amount of debris during the grinding process. At the same time, a large amount of steel shot is also mixed with small-diameter steel shot with a size similar to that of the debris.

[0003] Currently, traditional recycling methods for grinding materials have significant drawbacks. Because the debris and small-diameter steel shot are very similar in size, it is difficult to effectively distinguish between the two during the recycling process, and they are often recycled together. This not only leads to inconsistent quality of the recycled steel shot, affecting subsequent use and reducing product performance, but also causes resource waste and increases production costs. In addition, the mixed debris may cause wear and tear on the equipment during subsequent shot blasting operations, shortening the equipment's service life and bringing additional maintenance costs and downtime. To address these issues, we have proposed a waste recycling device for enhanced grinding shot production. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a waste recycling device for the production of enhanced grinding pellets, which solves the aforementioned problems.

[0005] To achieve the above-mentioned objectives, this utility model provides the following technical solution:

[0006] A waste recycling device for strengthening grinding pellet production includes:

[0007] The screening support frame includes a debris collection box, a small steel shot collection box, and a primary screening cylinder. The primary screening cylinder is fixedly connected to the top surface of the screening support frame. A debris collection box is provided on the side of the screening support frame, and a small steel shot collection box is provided on the other side of the debris collection box.

[0008] A preliminary screening component is installed inside a primary screening cylinder. A screening cover plate is fixedly connected to the top surface of the primary screening cylinder, and the preliminary screening component is installed on the inner side of the screening cover plate.

[0009] A screening component is set inside the screening support frame. A filter screen is fixedly connected to the side of the screening support frame. A screening component is set on the side of the filter screen. The screening component consists of a wind-blown screening component and a rolling screening component.

[0010] Preferably, a primary screening cylinder is fixedly connected to the top surface of the screening support frame, a screening cover plate is fixedly connected to the top surface of the primary screening cylinder, a motor mounting platform is fixedly connected to the top surface of the screening cover plate, a waste material inlet is fixedly connected to the top surface of the screening cover plate, and a screening communication hole is provided on the side of the screening support frame.

[0011] Preferably, the preliminary screening component includes a stirring screening motor and an internal stirring rod. The stirring screening motor is fixedly connected to the side of the motor mounting platform, and the internal stirring rod is fixedly connected to the output shaft of the stirring screening motor. The internal stirring rod is rotatably connected to the inner side of the screening cover plate, and the internal stirring rod is rotatably connected to the inner side of the primary screening cylinder. The bottom surface of the primary screening cylinder has equidistantly distributed preliminary screening holes.

[0012] Preferably, the air-blown screening assembly includes a debris collection box, a debris guiding pipe, a filter screen, and a screening fan. The screening fan is fixedly connected to the inner side of the screening communication hole on the side of the screening support frame, and the filter screen is fixedly connected to the outer side of the screening support frame. The filter screen has equidistantly distributed ventilation holes on its side. The debris guiding pipe is fixedly connected to the other side of the screening support frame, and the debris collection box is fixedly connected to the bottom surface of the debris guiding pipe.

[0013] Preferably, the inner side of the debris guiding pipe is provided with vent holes that are evenly distributed through the outer side.

[0014] Preferably, the rolling screening assembly includes a debris screening box, a small steel shot collection box, and screening tubes. The debris screening box is fixedly connected to the bottom surface of the screening support frame. A square hole is opened on the side of the debris screening box. An equally spaced mounting groove is opened on the bottom surface of the inner side of the square hole. A screening tube is fixedly connected to the inner side of the mounting groove. An equally spaced screening tube is arranged on the inner side of the debris screening box. A small steel shot collection box is fixedly connected to the outer side of the debris screening box.

[0015] Compared with the prior art, the advantages of this utility model are:

[0016] A waste recycling device for enhanced grinding pellet production is provided, which has the following beneficial effects:

[0017] This waste recycling device for enhanced grinding shot production utilizes a primary screening cylinder and internal preliminary screening components. A stirring motor drives an internal stirring rod to perform preliminary screening of large steel shot in the waste, allowing smaller steel shot and debris to fall through the preliminary screening holes into the screening support frame. The airflow from the screening fan in the air-blowing screening component blows the debris through a debris guide pipe into a debris collection box, while the smaller steel shot, due to its greater weight, remains in the screening support frame. Finally, the rolling screening tube in the rolling screening component allows the smaller steel shot to roll into a small steel shot collection box, achieving efficient separation of debris and small steel shot. This improves the quality of the recycled steel shot, reduces resource waste and equipment wear, lowers production and maintenance costs, and increases production efficiency. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram showing the overall structure of this utility model disassembled;

[0020] Figure 3 This is a cross-sectional view of the overall structure of this utility model;

[0021] Figure 4 This is a cross-sectional schematic diagram of some of the structural screening components in this utility model.

[0022] In the diagram: 1. Screening support frame; 2. Debris collection box; 3. Debris guide pipe; 4. Debris screening box; 5. Small steel shot collection box; 6. Ventilation hole; 7. Filter screen; 8. Primary screening cylinder; 9. Screening cover plate; 10. Motor mounting platform; 11. Agitating screening motor; 12. Waste material addition port; 13. Screening pipe; 14. Mounting groove; 15. Screening fan; 16. Internal agitator rod; 17. Preliminary screening hole; 18. Ventilation hole. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-4 This utility model provides a technical solution:

[0025] A waste recycling device for strengthening grinding pellet production includes:

[0026] Screening support frame 1, debris collection box 2, small steel shot collection box 5, primary screening cylinder 8. The primary screening cylinder 8 is fixedly connected to the top surface of the screening support frame 1. The debris collection box 2 is provided on the side of the screening support frame 1. The small steel shot collection box 5 is provided on the other side of the debris collection box 2.

[0027] A preliminary screening component is installed inside the primary screening cylinder 8. A screening cover plate 9 is fixedly connected to the top surface of the primary screening cylinder 8, and the preliminary screening component is installed on the inner side of the screening cover plate 9.

[0028] A filtering component is set inside the filtering support frame 1. A filter screen 7 is fixedly connected to the side of the filtering support frame 1. A filtering component is set on the side of the filter screen 7. The filtering component consists of a wind-blown filtering component and a rolling filtering component.

[0029] Furthermore, a primary screening cylinder 8 is fixedly connected to the top surface of the screening support frame 1, a screening cover plate 9 is fixedly connected to the top surface of the primary screening cylinder 8, a motor mounting platform 10 is fixedly connected to the top surface of the screening cover plate 9, a waste material addition port 12 is fixedly connected to the top surface of the screening cover plate 9, and a screening communication hole is opened on the side of the screening support frame 1.

[0030] Furthermore, the preliminary screening component includes a stirring and screening motor 11 and an internal stirring rod 16. The stirring and screening motor 11 is fixedly connected to the side of the motor mounting platform 10, and the output shaft of the stirring and screening motor 11 is fixedly connected to the internal stirring rod 16. The internal stirring rod 16 is rotatably connected to the inner side of the screening cover plate 9, and the internal stirring rod 16 is rotatably connected to the inner side of the primary screening cylinder 8. The bottom surface of the primary screening cylinder 8 is provided with equidistantly distributed preliminary screening holes 17. Through the action of the preliminary screening component, the large steel shot inside the waste material is initially stirred and screened to remove the large steel shot inside the waste material, and the small steel shot and debris are discharged into the interior of the screening support frame 1 through the preliminary screening holes 17.

[0031] Furthermore, the air-blowing screening assembly includes a debris collection box 2, a debris guide pipe 3, a filter screen 7, and a screening fan 15. The screening fan 15 is fixedly connected to the inner side of the screening communication hole on the side of the screening support frame 1, and the filter screen 7 is fixedly connected to the outer side of the screening support frame 1. The filter screen 7 has equidistantly distributed ventilation holes 6 on its side. The debris guide pipe 3 is fixedly connected to the other side of the screening support frame 1, and the debris collection box 2 is fixedly connected to the bottom surface of the debris guide pipe 3. Through the action of the air-blowing screening assembly, the debris and small steel shot inside the waste are screened. Through the action of the screening fan 15, the debris is blown into the interior of the screening guide pipe 3 and into the debris collection box 2.

[0032] Furthermore, the inner side of the debris guiding pipe 3 is provided with vent holes 18 that are evenly distributed through the outer side.

[0033] Furthermore, the rolling screening assembly includes a debris screening box 4, a small steel shot collection box 5, and a screening tube 13. The debris screening box 4 is fixedly connected to the bottom surface of the screening support frame 1. A square hole is opened on the side of the debris screening box 4. An equally spaced mounting groove 14 is opened on the bottom surface of the inner side of the square hole. The screening tube 13 is fixedly connected to the inner side of the mounting groove 14. The screening tube 13 is equally spaced on the inner side of the debris screening box 4. The small steel shot collection box 5 is fixedly connected to the outer side of the debris screening box 4. Through the action of the rolling screening assembly, the small steel shot is screened, so that the small steel shot rolls into the inner side of the small steel shot collection box 5 along the screening tube 13, thus completing the screening and recycling of waste materials.

[0034] Structural Description:

[0035] Screening support frame 1: The top surface is fixed with a primary screening cylinder 8, the side is set with a debris collection box 2, the other side is set with a small steel shot collection box 5, the side has a screening communication hole, and the bottom surface is fixed with a debris screening box 4, which serves to support the entire device.

[0036] Debris collection box 2: Located on the side of the screening support frame 1, it is connected to the screening support frame 1 through the debris guide pipe 3 and is used to collect the screened debris.

[0037] Small steel shot collection box 5: On the other side of the debris collection box 2, it is fixed to the outside of the debris screening box 4 and is used to collect the small steel shot after screening.

[0038] Primary screening cylinder 8: fixed on the top surface of screening support frame 1, with equidistantly distributed primary screening holes 17 on the bottom surface and a screening cover plate 9 connected to the top surface, used for primary screening of waste materials;

[0039] Screening cover 9: Covers the top surface of the primary screening cylinder 8, with a preliminary screening component installed inside, and a motor mounting platform 10 and a waste material addition port 12 on the top surface;

[0040] Motor mounting platform 10: fixed on the top surface of the screening cover plate 9, used to install the stirring screening motor 11;

[0041] Stirring and screening motor 11: Installed on the side of motor mounting platform 10, with output shaft connected to internal stirring rod 16, driving internal stirring rod 16 to rotate to stir and screen waste materials;

[0042] Internal stirring rod 16: connected to the output shaft of stirring and screening motor 11, it rotates inside the screening cover plate 9 and primary screening cylinder 8 to stir the waste material for screening.

[0043] Preliminary screening holes 17: evenly distributed on the bottom surface of the primary screening cylinder 8, allowing small steel shot and debris to fall into the screening support frame 1 and blocking large steel shot;

[0044] Filter screen 7: Fixed on the outside of the screening support frame 1, with equally spaced air holes 6 on the side, which are used in conjunction with the screening fan 15 to screen debris.

[0045] Screening blower 15: Fixed inside the screening communication hole on the side of the screening support frame 1, generating air force to blow debris into the debris guide pipe 3;

[0046] Debris guiding pipe 3: fixed on the other side of the screening support frame 1, with the bottom surface connected to the debris collection box 2, and the inner side has equidistantly distributed air diffuser holes 18, which are used to disperse the wind force so that the debris falls into the debris collection box 2.

[0047] Ventilation holes 18: They are evenly distributed on the outside of the inner side of the debris guide pipe 3, and their function is to disperse the wind force so that the debris can fall smoothly into the debris collection box 2.

[0048] Debris screening box 4: It is fixed on the bottom surface of the screening support frame 1, with square holes on the side and screening tubes 13 evenly distributed inside for screening small steel shot.

[0049] Mounting slots 14 are evenly distributed on the bottom surface of the square holes on the side of the debris screening box 4, and are used to fix the screening tubes 13.

[0050] Screening tube 13: Fixed inside the mounting groove 14, and evenly distributed inside the debris screening box 4, small steel shot can roll along it into the small steel shot collection box 5;

[0051] Waste inlet 12: Fixed to the top surface of the screening cover plate 9, used to pour in waste to be recycled;

[0052] Working principle: Waste is poured into the primary screening cylinder 8 through the waste inlet 12. The stirring and screening motor 11 is started, which drives the internal stirring rod 16 to rotate. Large steel shot is blocked by the primary screening hole 17, while small steel shot and debris fall into the screening support frame 1. The screening fan 15 is running, and the air enters through the vent hole 6, blowing the debris into the debris guide pipe 3. After the air force is dispersed through the air outlet 18, the debris falls into the debris collection box 2. Small steel shot remains in the frame due to its large weight. The small steel shot falls onto the screening pipe 13 of the debris screening box 4 and rolls along the pipe into the small steel shot collection box 5, completing the recycling.

[0053] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A waste recycling device for strengthening grinding pellet production, characterized in that, include: Screening support frame (1), debris collection box (2), small steel shot collection box (5), primary screening cylinder (8). The primary screening cylinder (8) is fixedly connected to the top surface of the screening support frame (1). The debris collection box (2) is provided on the side of the screening support frame (1). The small steel shot collection box (5) is provided on the other side of the debris collection box (2). A preliminary screening component is set inside the primary screening cylinder (8). A screening cover plate (9) is fixedly connected to the top surface of the primary screening cylinder (8). The preliminary screening component is set inside the screening cover plate (9). A screening component is set inside the screening support frame (1). A filter screen (7) is fixedly connected to the side of the screening support frame (1). A screening component is set on the side of the filter screen (7). The screening component is composed of a wind-blown screening component and a rolling screening component.

2. The waste recycling device for enhanced grinding pellet production according to claim 1, characterized in that, The top surface of the screening support frame (1) is fixedly connected to a primary screening cylinder (8), the top surface of the primary screening cylinder (8) is fixedly connected to a screening cover plate (9), the top surface of the screening cover plate (9) is fixedly connected to a motor mounting platform (10), the top surface of the screening cover plate (9) is fixedly connected to a waste material addition port (12), and a screening communication hole is provided on the side of the screening support frame (1).

3. The waste recycling device for enhanced grinding pellet production according to claim 2, characterized in that, The preliminary screening assembly includes a stirring screening motor (11) and an internal stirring rod (16). The stirring screening motor (11) is fixedly connected to the side of the motor mounting platform (10). The output shaft of the stirring screening motor (11) is fixedly connected to the internal stirring rod (16). The internal stirring rod (16) is rotatably connected to the inner side of the screening cover plate (9). The internal stirring rod (16) is rotatably connected to the inner side of the primary screening cylinder (8). The bottom surface of the primary screening cylinder (8) is provided with equidistant preliminary screening holes (17).

4. The waste recycling device for strengthening grinding pellet production according to claim 2, characterized in that, The air-blowing screening assembly includes a debris collection box (2), a debris guide pipe (3), a filter screen (7), and a screening fan (15). The screening fan (15) is fixedly connected to the inner side of the screening communication hole on the side of the screening support frame (1). The filter screen (7) is fixedly connected to the outer side of the screening support frame (1). The filter screen (7) has equidistantly distributed ventilation holes (6) on its side. The debris guide pipe (3) is fixedly connected to the other side of the screening support frame (1). The debris collection box (2) is fixedly connected to the bottom surface of the debris guide pipe (3).

5. A waste recycling device for the production of enhanced grinding pellets according to claim 4, characterized in that, The inner side of the debris guide pipe (3) is provided with vent holes (18) that are evenly distributed through the outer side.

6. The waste recycling device for strengthening grinding pellet production according to claim 1, characterized in that, The rolling screening assembly includes a debris screening box (4), a small steel shot collection box (5), and a screening tube (13). The bottom surface of the screening support frame (1) is fixedly connected to the debris screening box (4). A square hole is opened on the side of the debris screening box (4). An equally spaced mounting groove (14) is opened on the bottom surface of the inner side of the square hole. A screening tube (13) is fixedly connected to the inner side of the mounting groove (14). An equally spaced screening tube (13) is arranged on the inner side of the debris screening box (4). A small steel shot collection box (5) is fixedly connected to the outer side of the debris screening box (4).