Grading and sorting device with cargo protection

CN224657390UActive Publication Date: 2026-08-21LUOYANG TIANPING MOLECULAR SIEVE
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Patent Information

Application Number
CN202520243726.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2026-08-21
Estimated Expiration
2035-02-17

AI Technical Summary

Technical Problem

[0002]分级拣选技术是一种针对大规模、多品种货物的分拣方法,它根据货物的属性、订单需求等因素,将货物分为不同的级别或类别,然后采用不同的拣选策略和设备进行分拣,通过分级处理,可以减少拣选过程中的重复劳动和无效劳动,提高分拣效率,但是在实际使用时,如人工对货物进行分拣时效率较低,且经过长时间的工作后容易增大分拣的误差,造成不同体积货物混合,从而影响分拣质量

Benefits of technology

通过设置分拣组件,与现有技术相比,通过电动缸、电动推杆和步进电机的共同作用,能够使分拣台和弧形软板循环往复的对三个不同体积级别的货物进行分拣处理,从而提高了对货物的分拣效率;

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Abstract

The utility model discloses hierarchical sorting device with goods protection, specifically related to the technical field of logistics equipment, including the chassis, the chassis top fixedly is equipped with the protection frame, the protection frame inboard fixedly is equipped with the conveyer belt, the conveyer belt front side is equipped with two support frames, two support frames all are with the fixed connection of chassis, be equipped with the sorting assembly between two support frames, support frame front side fixedly is equipped with the connecting frame, the connecting frame top is equipped with the protection assembly. The utility model discloses through setting up sorting assembly, has more efficient to three different volume goods sorting operation, thereby solved the efficiency of artificial goods sorting is lower, and after long -time work, easy to increase the error of sorting, cause different volume goods mixing, thereby influence the problem of sorting quality.
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Description

Technical Field

[0001] This utility model relates to the field of logistics equipment technology, and more specifically, to a graded picking device with cargo protection. Background Technology

[0002] Tiered picking technology is a sorting method for large-scale, multi-variety goods. It divides goods into different levels or categories based on factors such as the attributes of the goods and order requirements, and then uses different picking strategies and equipment for sorting. Tiered processing can reduce repetitive and ineffective labor in the picking process and improve sorting efficiency. However, in actual use, such as manual sorting of goods, the efficiency is low, and after a long period of work, sorting errors are easily increased, resulting in the mixing of goods of different volumes, which affects the sorting quality. Utility Model Content

[0003] In order to overcome the above-mentioned defects of the prior art, the present invention provides a graded picking device with cargo protection to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a graded picking device with cargo protection, comprising a base frame, a protective frame fixedly mounted on the top of the base frame, a conveyor belt fixedly mounted on the inner side of the protective frame, two support frames mounted on the front side of the conveyor belt, both support frames being fixedly connected to the base frame, a sorting component being provided between the two support frames, a connecting frame fixedly mounted on the front side of the support frame, and a protective component mounted on the top of the connecting frame.

[0005] As a further description of the above technical solution: The sorting assembly includes a sorting frame fixed between two support frames. A sorting table is provided inside the sorting frame. A rotating rod is fixed on one side of the sorting table. A support plate is rotatably connected to one end of the rotating rod. The rotating rod passes through the support plate and extends to the front side of the support plate. A reducer is fixed on the front side of the support plate. The output end of the reducer is fixedly connected to the rotating rod. A rotating shaft is fixedly provided at the input end of the reducer.

[0006] As a further description of the above technical solution: A hinge frame is rotatably mounted on the outer side of the rotating shaft. The support plate is fixedly connected to the hinge frame. The hinge frame is hinged to the sorting frame. An electric cylinder is provided at the bottom of the hinge frame. An inclined plate is hinged to one end of the electric cylinder. The inclined plate is fixedly connected to the sorting frame. The output end of the electric cylinder is hinged to the hinge frame. A stepper motor is fixedly mounted on the front side of the hinge frame.

[0007] As a further description of the above technical solution: The output end of the stepper motor is fixedly connected to the rotating shaft. A push frame is fixedly provided on one side of the sorting rack. An electric push rod is fixedly provided on the rear side of the push frame. A push plate is fixedly provided at the output end of the electric push rod. An arc-shaped flexible plate is fixedly provided on the rear side of the push plate.

[0008] As a further description of the above technical solution: The protective assembly includes a protective slant frame fixed to the top of the connecting frame and one side of the sorting frame, and an anti-slip buffer pad is fixedly provided on the top of the protective slant frame.

[0009] As a further description of the above technical solution: The bottom of the sorting table and one end of the protective inclined frame are each equipped with a collection box, which is slidably connected to the base frame.

[0010] As a further description of the above technical solution: The inner wall of the collection box is fixedly equipped with an L-shaped anti-collision soft plate, and a handle is fixedly installed on one side of the collection box.

[0011] The technical effects and advantages of this utility model are as follows: By setting up sorting components, compared with existing technologies, the sorting table and curved flexible plate can be used to sort goods of three different volume levels in a cyclical manner through the combined action of electric cylinders, electric push rods and stepper motors, thereby improving the sorting efficiency of goods. By incorporating protective components, compared to existing technologies, the combined action of the protective inclined frame, anti-slip buffer pad, and L-shaped anti-collision soft plate can better cushion and protect goods during sorting, allowing them to fall more smoothly into the collection box, thus improving the sorting quality and preventing damage to goods due to collisions during the sorting process. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0013] Figure 2 This is a schematic diagram of the sorting table structure of this utility model.

[0014] Figure 3 This is a cross-sectional view of the sorting rack of this utility model.

[0015] Figure 4 This is a schematic diagram of the electric actuator structure of this utility model.

[0016] Figure 5 This is a schematic diagram of the protective inclined frame structure of this utility model.

[0017] Figure 6 This is a cross-sectional view of the collection box of this utility model.

[0018] The attached diagram is labeled as follows: 1. Base frame; 2. Protective frame; 3. Conveyor belt; 4. Support frame; 5. Connecting frame; 6. Sorting frame; 7. Sorting table; 8. Rotating rod; 9. Support plate; 10. Reducer; 11. Rotating shaft; 12. Hinge frame; 13. Electric cylinder; 14. Inclined plate; 15. Stepper motor; 16. Pushing frame; 17. Electric push rod; 18. Push plate; 19. Curved flexible plate; 20. Protective inclined frame; 21. Anti-slip buffer pad; 22. Collection box; 23. L-shaped anti-collision flexible plate; 24. Handle. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] As attached Figure 1-6 The graded picking device with cargo protection shown includes a base frame 1, a protective frame 2 fixedly mounted on the top of the base frame 1, a conveyor belt 3 fixedly mounted inside the protective frame 2, two support frames 4 mounted on the front side of the conveyor belt 3, both support frames 4 being fixedly connected to the base frame 1, a sorting component being provided between the two support frames 4, a connecting frame 5 fixedly mounted on the front side of the support frame 4, and a protective component being provided on the top of the connecting frame 5.

[0021] In some embodiments, according to Figure 2 , 3 As shown in Figure 4, the sorting assembly includes a sorting frame 6 fixed between two support frames 4. A sorting table 7 is provided inside the sorting frame 6. A rotating rod 8 is fixedly provided on one side of the sorting table 7. A support plate 9 is rotatably connected to one end of the rotating rod 8. The rotating rod 8 passes through the support plate 9 and extends to the front side of the support plate 9. A reducer 10 is fixedly provided on the front side of the support plate 9. The output end of the reducer 10 is fixedly connected to the rotating rod 8. A rotating shaft 11 is fixedly provided at the input end of the reducer 10.

[0022] In some embodiments, according to Figure 2 , 3 As shown, a hinge frame 12 rotates on the outside of the rotating shaft 11. The support plate 9 is fixedly connected to the hinge frame 12. The hinge frame 12 is hinged to the sorting frame 6. An electric cylinder 13 is provided at the bottom of the hinge frame 12. An inclined plate 14 is hinged to one end of the electric cylinder 13. The inclined plate 14 is fixedly connected to the sorting frame 6. The output end of the electric cylinder 13 is hinged to the hinge frame 12. A stepper motor 15 is fixedly provided on the front side of the hinge frame 12.

[0023] In some embodiments, according to Figure 3 , 4As shown, the output end of the stepper motor 15 is fixedly connected to the rotating shaft 11. A pusher 16 is fixedly provided on one side of the sorting rack 6. An electric push rod 17 is fixedly provided on the rear side of the pusher 16. A push plate 18 is fixedly provided at the output end of the electric push rod 17. An arc-shaped soft plate 19 is fixedly provided on the rear side of the push plate 18. Under the pushing action of the arc-shaped soft plate 19, the pushed goods can be buffered and protected to prevent the push plate 18 from damaging the goods when pushing them.

[0024] In some embodiments, according to Figure 5 As shown, the protective assembly includes a protective slant frame 20 fixed to the top of the connecting frame 5 and one side of the sorting frame 6. An anti-slip buffer pad 21 is fixedly provided on the top of the protective slant frame 20. The anti-slip buffer pad 21 can increase the sliding friction when the goods slide at the protective slant frame 20, thereby making the goods slide down more smoothly and slowly.

[0025] In some embodiments, according to Figure 5 As shown, a collection box 22 is provided at the bottom of the sorting table 7 and at one end of the protective inclined frame 20. The collection box 22 is slidably connected to the base frame 1.

[0026] In some embodiments, according to Figure 6 As shown, an L-shaped anti-collision soft plate 23 is fixedly provided on the inner wall of the collection box 22, and a handle 24 is fixedly provided on one side of the collection box 22. The L-shaped anti-collision soft plate 23 can provide a certain buffer protection for the goods that slide into the collection box, so that the goods fall into the collection box more smoothly.

[0027] The working principle of this utility model is as follows: (refer to the appendix of the instruction manual) Figure 1-6 As shown, first, the conveyor belt 3 is started, and goods of different sizes are placed on the conveyor belt 3. Then, after being driven by the conveyor belt 3, they are moved to the top of the sorting table 7 and sorted into three levels according to the size of the goods. When the smallest item passes the sorting table 7, the stepper motor 15 is started to drive the rotating shaft 11 to rotate. Under the action of the reducer, the rotating rod 8 is rotated, thereby causing the sorting table 7 to flip downwards at a certain angle with the rotating rod 8 as the center. The smallest item slides from the sorting table 7 into the collection box 22 at the bottom of the sorting table 7. Due to the action of the L-shaped anti-collision soft plate 23, the impact between the item and the collection box 22 can be reduced, thereby protecting the item. Then the stepper motor 15 is started again to reset the sorting table 7. This process is repeated to sort batches of items. When medium-sized goods pass through the sorting table 7, the electric cylinder 13 is activated to drive the hinge frame 12 to flip. The hinge frame 12 drives the support plate 9 and the rotating rod 8 to flip upward. The rotating rod 8 then drives the sorting table 7 to flip around the connection between the hinge frame 12 and the sorting frame 6, thereby moving the medium-sized goods onto the protective inclined frame 20. Due to the effect of the anti-slip buffer pad 21, the goods are cushioned from collision and the sliding friction of the goods is increased, so that the goods slide down more slowly into the collection box 22. After being cushioned by the L-shaped anti-collision soft plate 23 in the collection box 22, the goods stop. Then the electric cylinder 13 drives the sorting table 7 to reset. This process is repeated to sort batches of goods. When the largest item passes through the sorting table 7, the electric push rod 17 is activated to drive the push plate 18 and the arc-shaped soft plate 19 to push the largest item out of the sorting table 7 and move it to the protective inclined frame 20. After passing through the anti-slip buffer pad 21 and the L-shaped anti-collision soft plate 23, it enters the collection box 22. Then the electric push rod 17 drives the arc-shaped soft plate 19 to reset. This process is repeated to sort batches of goods. After the sorted goods are filled into the collection box 22, the handle 24 can be pulled to pull out multiple collection boxes 22 from the base frame 1 for centralized collection and processing.

[0028] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A graded picking device with cargo protection, comprising a base frame (1), characterized in that: The base frame (1) is fixedly provided with a protective frame (2) on the top. A conveyor belt (3) is fixedly provided on the inner side of the protective frame (2). Two support frames (4) are provided on the front side of the conveyor belt (3). Both support frames (4) are fixedly connected to the base frame (1). A sorting component is provided between the two support frames (4). A connecting frame (5) is fixedly provided on the front side of the support frame (4). A protective component is provided on the top of the connecting frame (5).

2. The graded picking device with cargo protection according to claim 1, characterized in that: The sorting assembly includes a sorting frame (6) fixed between two support frames (4). A sorting table (7) is provided inside the sorting frame (6). A rotating rod (8) is fixed on one side of the sorting table (7). A support plate (9) is rotatably connected to one end of the rotating rod (8). The rotating rod (8) passes through the support plate (9) and extends to the front side of the support plate (9). A reducer (10) is fixed on the front side of the support plate (9). The output end of the reducer (10) is fixedly connected to the rotating rod (8). A rotating shaft (11) is fixedly provided at the input end of the reducer (10).

3. The graded picking device with cargo protection according to claim 2, characterized in that: The pivot (11) has a hinge frame (12) rotating on its outer side. The support plate (9) is fixedly connected to the hinge frame (12). The hinge frame (12) is hinged to the sorting frame (6). The bottom of the hinge frame (12) is provided with an electric cylinder (13). One end of the electric cylinder (13) is hinged to an inclined plate (14). The inclined plate (14) is fixedly connected to the sorting frame (6). The output end of the electric cylinder (13) is hinged to the hinge frame (12). A stepper motor (15) is fixedly provided on the front side of the hinge frame (12).

4. The graded picking device with cargo protection according to claim 3, characterized in that: The output end of the stepper motor (15) is fixedly connected to the rotating shaft (11). A pusher (16) is fixedly provided on one side of the sorting rack (6). An electric push rod (17) is fixedly provided on the rear side of the pusher (16). A push plate (18) is fixedly provided at the output end of the electric push rod (17). An arc-shaped flexible plate (19) is fixedly provided on the rear side of the push plate (18).

5. The graded picking device with cargo protection according to claim 1, characterized in that: The protective assembly includes a protective inclined frame (20) fixed to the top of the connecting frame (5) and one side of the sorting frame (6), and the top of the protective inclined frame (20) is fixed with an anti-slip buffer pad (21).

6. The graded picking device with cargo protection according to claim 1, characterized in that: The bottom of the sorting table (7) and one end of the protective inclined frame (20) are provided with collection boxes (22), and the collection boxes (22) are slidably connected to the base frame (1).

7. The graded picking device with cargo protection according to claim 1, characterized in that: The inner wall of the collection box (22) is fixedly provided with an L-shaped anti-collision soft plate (23), and a handle (24) is fixedly provided on one side of the collection box (22).