Anti-blocking structure of grading color sorter

Abstract

The utility model relates to color sorter technical field discloses a kind of anti-blocking structure of grading color sorter, including color sorter body, the outer wall of color sorter body is equipped with fixed assembly, the inner wall of color sorter body is equipped with air outlet groove and air inlet groove, the outer wall of color sorter body is fixedly equipped with guide shell, the outer wall of guide shell is equipped with collection box. Through the signal of controller, the power output shaft of double rotor motor one is rotated after receiving signal, the rotating plate is rotated by the power output shaft of one end of double rotor motor one, the rotating plate is rotated, and the limiting rod is rotated, the limiting rod is pressed to the pressure block, the rotating rod is rotated, and the fan blade is rotated, the wind is transported to the inner wall of color sorter body from the inner wall of air pipe, and the residue generated when filter plate is shaken is blown away, and then the residue is collected by air inlet groove, guide shell and collection box.

Description

Technical Field

[0001] This utility model relates to the field of color sorter technology, specifically to an anti-clogging structure for a grading color sorter. Background Technology

[0002] Color sorters are devices that automatically separate discolored particles from granular materials based on differences in their optical properties using photoelectric detection technology. Currently, color sorters are used in the fields of bulk materials or packaged industrial products, food quality testing and grading. In rice processing, color sorters can effectively reduce the impurity content in rice.

[0003] While existing rice color sorters can perform color sorting, there are two main problems in their operation; Firstly, the equipment is prone to clogging because too many impurities in the rice can clog the filter plate during operation. Secondly, the collection box is inconvenient to maintain. Its structure makes disassembly difficult, and after a long period of use, a lot of debris will accumulate inside, increasing the time required for cleaning and disassembly.

[0004] These problems ultimately reduce the overall efficiency of the equipment. To address this, we propose a novel anti-clogging structure for grading color sorters. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an anti-clogging structure for a grading color sorter, which has the advantages of preventing filter plate clogging and facilitating the disassembly of the collection box, thus solving the problems mentioned in the background art.

[0006] This utility model provides the following technical solution: an anti-clogging structure for a grading color sorter, comprising a color sorter body, a fixing component on the outer wall of the color sorter body, an air outlet slot and an air inlet slot on the inner wall of the color sorter body, a guide shell fixedly mounted on the outer wall of the color sorter body, a collection box on the outer wall of the guide shell, a dual-rotor motor fixedly mounted on the outer wall of the color sorter body, a rotating plate fixedly mounted on one end of the power output shaft of the dual-rotor motor, a rotating rod fixedly mounted on the other end of the dual-rotor motor, a fixing plate fixedly mounted on the inner wall of the color sorter body, fan blades fixedly mounted on the outer wall of the rotating rod, a limiting rod fixedly mounted on the outer wall of the rotating plate, a pressure block on the outer wall of the limiting rod, an extension rod fixedly mounted on the top of the pressure block, one end of a pressure applying rod fixedly mounted on the bottom of the pressure block, a filter plate fixedly mounted on the other end of the pressure applying rod, a fixing block fixedly mounted on the fixing plate, and an air duct fixedly mounted on the outer wall of the color sorter body.

[0007] As a preferred technical solution of this utility model: a discharge port is fixedly installed on the top of the color sorter body, a discharge pipe is fixedly installed on the bottom of the color sorter body, a solenoid valve is fixedly installed on the outer wall of the discharge pipe, a controller is fixedly installed on the outer wall of the color sorter body, a placement groove is opened on the outer wall of the collection box, and a support rod is placed on the inner wall of the placement groove.

[0008] As a preferred technical solution of this utility model: the fixing component includes a second motor, the power output shaft of the second motor is fixedly equipped with a gear, the outer wall of the gear is provided with a rack, a sliding rod is fixedly equipped on one side of the rack, a connecting plate is fixedly equipped on the other side of the rack, and a limit plate is fixedly equipped on the connecting plate.

[0009] As a preferred technical solution of this utility model: the connecting plate is adapted to the outer wall of the support rod, the gear meshes with the rack for transmission, and the rack is slidably connected to the inner wall of the color sorter body.

[0010] As a preferred technical solution of this utility model: the second motor is fixedly assembled with the outer wall of the color sorter body, and the sliding rod is slidably connected with the inner wall of the color sorter body.

[0011] As a preferred technical solution of this utility model: the extension rod is slidably connected to the inner wall of the fixed block, and the limiting rod is slidably connected to the inner wall of the pressure block.

[0012] As a preferred technical solution of this utility model: the air duct is connected to the inner wall of the air outlet slot, the filter plate is slidably connected to the inner wall of the color sorter body, the placement slot is opened on the inner wall of the guide shell, and the dual rotor motor one, the solenoid valve and the motor two are all electrically connected to the controller.

[0013] As a preferred technical solution of this utility model: there are two sets of fixing components, and the two sets of fixing components are respectively located on the outer wall of the color sorter body.

[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. The anti-clogging structure of this grading color sorter uses a controller to send a signal, causing the power output shaft of the dual-rotor motor to rotate. One end of the power output shaft of the dual-rotor motor drives the rotating plate to rotate, which in turn drives a limit rod to rotate. This limit rod applies pressure to the pressure block, causing the pressure block to move up and down along the pressure rod and extension rod. This pressure rod then causes the filter plate to vibrate against the inner wall of the color sorter body, preventing clogging. Simultaneously, the other end of the power output shaft of the dual-rotor motor drives a rotating rod, which in turn drives a fan blade. This rotation generates airflow that is directed through the inner wall of the air duct to the inner wall of the color sorter body, blowing away any residue generated during the filter plate's vibration. The residue is then collected through the air inlet duct, guide shell, and collection box.

[0015] 2. The anti-clogging structure of the grading color sorter is achieved by sending a signal through the controller, which causes the power output shaft of motor two to rotate. Motor two drives the gear to rotate, and the gear meshes with the rack. When the gear rotates, it drives the rack and sliding rod to move on the outer wall of the color sorter body. When the rack moves, it drives the connecting plate to move, and the connecting plate drives the limiting plate to clamp the outer wall of the collection box, thereby making the collection box easy to load and unload. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the solenoid valve structure of this utility model; Figure 3 This is a schematic diagram of the discharge pipe structure of this utility model; Figure 4 This is a schematic diagram of the collection box structure of this utility model; Figure 5 This is a schematic diagram of the fan blade structure of this utility model; Figure 6 This utility model Figure 4 Enlarged structural diagram at point A in the middle.

[0017] In the diagram: 1. Color sorter body; 2. Controller; 3. Discharge port; 4. Guide shell; 5. Collection box; 6. Fixing assembly; 7. Air duct; 8. Discharge pipe; 9. Solenoid valve; 10. Air outlet slot; 11. Air inlet slot; 12. Filter plate; 13. Dual rotor motor; 14. Fixing plate; 15. Support rod; 16. Placement slot; 17. Rotating plate; 18. Limiting rod; 19. Pressure block; 20. Fixing block; 21. Extension rod; 22. Pressure rod; 23. Rotating rod; 24. Fan blade; 601. Motor 2; 602. Gear; 603. Rack; 604. Sliding rod; 605. Connecting plate; 606. Limiting plate. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1 - Figure 6 A clog-resistant structure for a grading color sorter includes a color sorter body 1, a fixing component 6 on the outer wall of the color sorter body 1, an air outlet slot 10 and an air inlet slot 11 on the inner wall of the color sorter body 1, a guide shell 4 fixedly mounted on the outer wall of the color sorter body 1, a collection box 5 on the outer wall of the guide shell 4, a dual-rotor motor 13 fixedly mounted on the outer wall of the color sorter body 1, a rotating plate 17 fixedly mounted on one end of the power output shaft of the dual-rotor motor 13, and a rotating rod 2 fixedly mounted on the other end of the dual-rotor motor 13. 3. A fixing plate 14 is fixedly mounted on the inner wall of the color sorter body 1. A fan blade 24 is fixedly mounted on the outer wall of the rotating rod 23. A limit rod 18 is fixedly mounted on the outer wall of the rotating plate 17. A pressure block 19 is provided on the outer wall of the limit rod 18. An extension rod 21 is fixedly mounted on the top of the pressure block 19. One end of a pressure rod 22 is fixedly mounted on the bottom of the pressure block 19. A filter plate 12 is fixedly mounted on the other end of the pressure rod 22. A fixing block 20 is fixedly mounted on the fixing plate 14. An air duct 7 is fixedly mounted on the outer wall of the color sorter body 1. In the above structure, the controller 2 sends a signal to cause the dual rotor motor 13 to receive the signal and drive its power output shaft to rotate. One end of the rotating shaft is connected to the rotating plate 17, causing it to rotate and further drive the limit rod 18 to rotate. During the rotation, the limit rod 18 applies pressure to the pressure block 19, causing the pressure block 19 to drive the pressure rod 22 and the extension rod 21 to move vertically after being pressed. The movement of the pressure rod 22 causes the filter plate 12 to move up and down on the inner wall of the color sorter body 1 to prevent the filter plate 12 from becoming blocked. At the same time, the other end of the power output shaft of the dual rotor motor 13 drives the rotating rod 23 to rotate. The rotation of the rotating rod 23 will drive the fan blade 24 to rotate, so that the fan blade 24 will generate wind speed when rotating. The wind is guided through the inner wall of the air duct 7 and delivered to the inner wall of the color sorter body 1 to blow away the residue generated when the filter plate 12 swings. Finally, the residue is collected through the air inlet slot 11, the guide shell 4 and the collection box 5.

[0020] In a preferred embodiment: a discharge port 3 is fixedly installed on the top of the color sorter body 1, a discharge pipe 8 is fixedly installed on the bottom of the color sorter body 1, a solenoid valve 9 is fixedly installed on the outer wall of the discharge pipe 8, a controller 2 is fixedly installed on the outer wall of the color sorter body 1, and a placement groove 16 is opened on the outer wall of the collection box 5, and a support rod 15 is placed on the inner wall of the placement groove 16. In the above structure, rice is fed through the discharge port 3. The controller 2 sends a signal to the solenoid valve 9 to open after receiving the signal, thereby discharging the color-sorted rice. The controller 2 controls the operation of the equipment. The guide shell 4 and the collection box 5 are connected through the placement trough 16 and the support rod 15.

[0021] In a preferred embodiment: the fixing component 6 includes a second motor 601, the power output shaft of the second motor 601 is fixedly fitted with a gear 602, the outer wall of the gear 602 is provided with a rack 603, a sliding rod 604 is fixedly fitted on one side of the rack 603, a connecting plate 605 is fixedly fitted on the other side of the rack 603, and a limit plate 606 is fixedly fitted on the connecting plate 605. In the above structure, the controller 2 sends a signal to the motor 601, which then starts to rotate its power output shaft. The motor 601 then drives the gear 602 to rotate. The gear 602 meshes with the rack 603. During the rotation of the gear 602, it drives the rack 603 and the sliding rod 604 to move along the outer wall of the color sorter body 1. During the movement of the rack 603, it further drives the connecting plate 605 to move. Finally, the connecting plate 605 drives the limiting plate 606 to clamp the outer wall of the collection box 5, thereby realizing the convenient loading and unloading of the collection box 5.

[0022] In a preferred embodiment: the connecting plate 605 is adapted to the outer wall of the support rod 15, the gear 602 meshes with the rack 603 for transmission, and the rack 603 is slidably connected to the inner wall of the color sorter body 1. In the above structure, the support rod 15 is clamped by the connecting plate 605, making the support rod 15 more stable when supporting the collection box 5. The gear 602 drives the rack 603 to move when it rotates.

[0023] In a preferred embodiment: the second motor 601 is fixedly assembled to the outer wall of the color sorter body 1, and the sliding rod 604 is slidably connected to the inner wall of the color sorter body 1; In the above structure, the color sorter body 1 is used to limit the fixed component 6, making the fixed component 6 more stable during operation and preventing the fixed component 6 from detaching during operation.

[0024] In a preferred embodiment: the extension rod 21 is slidably connected to the inner wall of the fixing block 20, and the limiting rod 18 is slidably connected to the inner wall of the pressure block 19; In the above structure, the extension rod 21 is limited by the fixing block 20 so that the extension rod 21 will not deviate when sliding, and the limiting rod 18 will apply pressure to the pressure block 19 when rotating.

[0025] In a preferred embodiment: the air duct 7 communicates with the inner wall of the air outlet slot 10, the filter plate 12 is slidably connected to the inner wall of the color sorter body 1, the placement slot 16 is opened on the inner wall of the guide shell 4, and the dual rotor motor 13, the solenoid valve 9 and the second motor 601 are all electrically connected to the controller 2. In the above structure, the air duct 7 is used to limit the airflow, allowing the air to enter the interior of the color sorter body 1 from the inner wall of the air outlet duct 10. The color sorter body 1 is used to limit the filter plate 12. The placement trough 16 and the support rod 15 are used to connect the guide shell 4 and the collection box 5. The controller 2 sends a signal so that the equipment can start operating after receiving the signal.

[0026] In a preferred embodiment: there are two sets of fixing components 6, and the two sets of fixing components 6 are respectively located on the outer wall of the color sorter body 1; In the above structure, the guide shell 4 and the collection box 5 are connected by two sets of fixing components 6 and support rods 15, thereby fixing the collection box 5 and preventing it from falling off when placed.

[0027] Working principle: The controller 2 sends a signal, causing the dual-rotor motor 13 to receive the signal and start rotating its power output shaft. One end of the power output shaft of the dual-rotor motor 13 drives the rotating plate 17 to rotate, which in turn drives the limiting rod 18 to rotate. The limiting rod 18 applies pressure to the pressure block 19 during rotation, causing the pressure block 19 to move the pressure rod 22 and the extension rod 21 up and down. This series of actions allows the pressure rod 22 to drive the filter plate 12 to shake against the inner wall of the color sorter body 1, preventing the filter plate 12 from becoming clogged. Simultaneously, the other end of the power output shaft of the dual-rotor motor 13 drives the rotating rod 23 to rotate, which in turn drives the fan blades 24 to rotate, generating airflow. The air is drawn through the inner wall of the air duct 7 and delivered to the inner wall of the color sorter body 1 to blow away the residue generated when the filter plate 12 shakes. The residue is then collected through the air inlet slot 11, the guide shell 4 and the collection box 5. The signal sent by the controller 2 causes the motor 601 to start rotating after receiving the signal, which in turn drives the gear 602 to rotate. The gear 602 meshes with the rack 603, so that when the gear 602 rotates, it drives the rack 603 and the sliding rod 604 to move on the outer wall of the color sorter body 1. During the movement, the rack 603 drives the connecting plate 605 to move, which in turn drives the limiting plate 606 to clamp the outer wall of the collection box 5, so that the collection box 5 can be easily loaded and unloaded.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An anti-clogging structure for a grading color sorter, comprising a color sorter body (1), characterized in that: The outer wall of the color sorter body (1) is provided with a fixing component (6), the inner wall of the color sorter body (1) is provided with an air outlet slot (10) and an air inlet slot (11), the outer wall of the color sorter body (1) is fixedly fitted with a guide shell (4), the outer wall of the guide shell (4) is provided with a collection box (5), the outer wall of the color sorter body (1) is fixedly fitted with a dual rotor motor (13), one end of the power output shaft of the dual rotor motor (13) is fixedly fitted with a rotating plate (17), the other end of the dual rotor motor (13) is fixedly fitted with a rotating rod (23), the inner wall of the color sorter body (1) is fixedly fitted with a rotating plate (17), the outer wall of the color sorter body (1) is fixedly fitted with a rotating rod (23), the inner wall of the color sorter body (1) is fixedly fitted with a rotating plate (17), the outer wall of the color sorter body (1) is fixedly fitted with a rotating plate (17), the outer wall of the color sorter body (1) is fixedly fitted with a rotating plate (17), the outer wall of the color sorter body (1) is fixedly fitted with a rotating rod (23), the outer wall of the color sorter body (1) is fixedly fitted with a rotating plate (17 ... The rotating rod (23) is equipped with a fixed plate (14), and a fan blade (24) is fixedly mounted on the outer wall of the rotating plate (17). A limit rod (18) is fixedly mounted on the outer wall of the rotating plate (17). A pressure block (19) is provided on the outer wall of the limit rod (18). An extension rod (21) is fixedly mounted on the top of the pressure block (19). One end of a pressure rod (22) is fixedly mounted on the bottom of the pressure block (19). A filter plate (12) is fixedly mounted on the other end of the pressure rod (22). A fixed block (20) is fixedly mounted on the fixed plate (14). A duct (7) is fixedly mounted on the outer wall of the color sorter body (1).

2. The anti-clogging structure of a grading color sorter according to claim 1, characterized in that: The top of the color sorter body (1) is fixedly equipped with a discharge port (3), the bottom of the color sorter body (1) is fixedly equipped with a discharge pipe (8), the outer wall of the discharge pipe (8) is fixedly equipped with a solenoid valve (9), the outer wall of the color sorter body (1) is fixedly equipped with a controller (2), the outer wall of the collection box (5) is provided with a placement groove (16), and the inner wall of the placement groove (16) is provided with a support rod (15).

3. The anti-clogging structure of a grading color sorter according to claim 2, characterized in that: The fixing component (6) includes a second motor (601), the power output shaft of the second motor (601) is fixedly fitted with a gear (602), the outer wall of the gear (602) is provided with a rack (603), a sliding rod (604) is fixedly fitted on one side of the rack (603), a connecting plate (605) is fixedly fitted on the other side of the rack (603), and a limit plate (606) is fixedly fitted on the connecting plate (605).

4. The anti-clogging structure of a grading color sorter according to claim 3, characterized in that: The connecting plate (605) is adapted to the outer wall of the support rod (15), the gear (602) meshes with the rack (603) for transmission, and the rack (603) is slidably connected to the inner wall of the color sorter body (1).

5. The anti-clogging structure of a grading color sorter according to claim 3, characterized in that: The second motor (601) is fixedly assembled to the outer wall of the color sorter body (1), and the sliding rod (604) is slidably connected to the inner wall of the color sorter body (1).

6. The anti-clogging structure of a grading color sorter according to claim 2, characterized in that: The extension rod (21) is slidably connected to the inner wall of the fixed block (20), and the limiting rod (18) is slidably connected to the inner wall of the pressure block (19).

7. The anti-clogging structure of a grading color sorter according to claim 3, characterized in that: The air duct (7) is connected to the inner wall of the air outlet slot (10), the filter plate (12) is slidably connected to the inner wall of the color sorter body (1), the placement slot (16) is opened on the inner wall of the guide shell (4), and the dual rotor motor one (13), the solenoid valve (9) and the motor two (601) are all electrically connected to the controller (2).

8. The anti-clogging structure of a grading color sorter according to claim 1, characterized in that: There are two sets of fixing components (6), and the two sets of fixing components (6) are located on the outer wall of the color sorter body (1).

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