Intelligent iron removing and capturing device for coal mine

Abstract

The application relates to the technical field of intelligent coal mine robots, and particularly discloses a coal mine intelligent iron-removing and capturing matching device, which comprises a supporting frame, the inner side wall of the supporting frame is connected with a rubber belt conveying assembly, one side surface of the supporting frame is connected with an intelligent algorithm server, one side surface of the supporting frame is connected with an intelligent rapid catcher, and the intelligent rapid catcher comprises a mechanical hand. The device can conveniently remove the hidden dangers of ironware, large foreign matters and the like on the rubber belt conveyor, which can cause damage to the current-stage rubber belt or the next-stage rubber belt, the device can detect and timely remove the ironware and large foreign matters on the rubber belt conveyor when the device is used, the safety, stability and reliable operation of the current-stage rubber belt and the next-stage rubber belt are ensured, the stability of the rubber belt conveying is improved, the work efficiency of the coal mine conveying is improved, and the intelligent level of the coal mine is also improved.

Description

Technical Field

[0001] This application relates to the field of intelligent coal mine robot technology, and in particular to an intelligent iron removal and capture device for coal mines. Background Technology

[0002] Coal mines are areas where humans extract coal resources in coal-rich areas. They are generally divided into underground coal mines and open-pit coal mines. When the coal seam is far from the surface, tunnels are usually dug underground to mine the coal; this is called an underground coal mine.

[0003] Currently, conveyor belt transportation is one of the main systems in coal mines, serving as the primary means of transporting coal from underground working faces to surface coal bunkers. The safe, reliable, and stable operation of conveyor belt transportation is crucial. During the transportation process, in addition to coal, the conveyor belt may also contain man-made objects such as ironware and large foreign objects, posing a significant threat to the belt. In severe cases, this can lead to damage to the entire conveyor belt and paralyze the entire transportation system. Therefore, we propose an intelligent iron removal and capture device for coal mines to address these issues. Utility Model Content

[0004] This application provides an intelligent iron removal and capture device for coal mines. Through an intelligent algorithm server, an intelligent rapid capture device, an intelligent iron remover, and a fixed-duty robot, it can easily eliminate potential hazards such as iron objects and large foreign objects on conveyor belts that could damage the conveyor belt or downstream conveyor belts. When using this device, iron objects and large foreign objects on the conveyor belt can be detected and removed in a timely manner, ensuring the safe, stable, and reliable operation of the conveyor belt and downstream conveyor belts, improving the stability of conveyor belt transportation, increasing the work efficiency of coal mine transportation, and also enhancing the level of intelligence in coal mines.

[0005] This application provides an intelligent iron removal and capture device for coal mines, including a support frame, a belt conveyor assembly connected to the inner wall of the support frame, an intelligent algorithm server connected to one side of the support frame, an intelligent rapid capture device including a robotic arm connected to one side of the support frame, an intelligent iron separator including an electromagnetic belt iron separator connected to one side of the support frame, and a fixed-duty robot connected to one side of the support frame, the fixed-duty robot including a high-speed recognition industrial camera.

[0006] Furthermore, the fixed-duty robot, the intelligent iron remover, and the intelligent rapid capture device are each individually electrically connected to the intelligent algorithm server.

[0007] Furthermore, the belt conveyor assembly includes two sets of sealed bearings, and the inner ring of each set of sealed bearings is connected to a rotating wheel. The rotating wheels are connected by a belt conveyor for transmission.

[0008] Furthermore, one end of one of the rotating wheels is connected to a power motor, and the outer surface of the power motor is connected to one side of the support frame.

[0009] Furthermore, a reinforcing block is connected to the outer surface of the power motor, and one side of the reinforcing block is connected to one side of the support frame.

[0010] Furthermore, a set of support legs are connected to the bottom surface of the support frame, and each support leg has anti-slip texture on one side.

[0011] Furthermore, one side of the intelligent iron remover is connected to a discharge plate, and a discharge trough is provided on the upper surface of the discharge plate.

[0012] Compared with the prior art, the beneficial effects of this utility model are: The technical solution provided in this application has at least the following technical effects or advantages: This device, through an intelligent algorithm server, an intelligent rapid capture device, an intelligent iron remover, and a fixed-duty robot, can easily eliminate potential hazards such as iron objects and large foreign objects on conveyor belts that could damage the conveyor belt itself or subsequent belts. When using this device, iron objects and large foreign objects on the conveyor belt can be detected and removed in a timely manner, ensuring the safe, stable, and reliable operation of the conveyor belt and subsequent belts, improving the stability of conveyor belt transportation, increasing the work efficiency of coal mine transportation, and also enhancing the level of intelligentization in coal mines. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the support frame in this application; Figure 2 This is a side view of the support frame in this application; Figure 3 This is a rear view of the support frame in this application; Figure 4 This is a top view of the support frame in this application; In the diagram: 1. Support frame; 2. Intelligent algorithm server; 3. Intelligent fast grabber; 4. Intelligent iron remover; 5. Fixed guard robot; 6. Robotic arm; 7. Electromagnetic belt iron remover; 8. High-speed recognition industrial camera; 9. Belt conveyor assembly; 901. Sealed bearing; 902. Rotating wheel; 903. Belt conveyor; 904. Power motor; 10. Reinforcing block; 11. Support leg; 12. Unloading plate. Detailed Implementation

[0014] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods. Example

[0015] Please see Figure 1-4 This utility model discloses an intelligent iron removal and capture device for coal mines, comprising a support frame 1, a belt conveyor assembly 9 connected to the inner wall of the support frame 1, an intelligent algorithm server 2 connected to one side of the support frame 1, an intelligent rapid capture device 3 connected to one side of the support frame 1, the intelligent rapid capture device 3 including a robotic arm 6, an intelligent iron remover 4 connected to one side of the support frame 1, the intelligent iron remover 4 including an electromagnetic belt iron remover 7, and a fixed-duty robot 5 connected to one side of the support frame 1, the fixed-duty robot 5 including a high-speed identification tool. The industrial camera 8, through the intelligent algorithm server 2, intelligent rapid capture device 3, intelligent iron remover 4, and fixed guard robot 5, can easily eliminate potential hazards such as iron objects and large foreign objects on the conveyor belt that could damage the conveyor belt itself or subsequent conveyor belts. When using this device, it can detect and remove iron objects and large foreign objects on the conveyor belt in a timely manner, ensuring the safe, stable, and reliable operation of the current and subsequent conveyor belts, improving the stability of conveyor belt transportation, increasing the work efficiency of coal mine transportation, and also enhancing the level of intelligence in coal mines. Example

[0016] The fixed-duty robot 5, the intelligent iron remover 4, and the intelligent rapid capture device 3 are each electrically connected to the intelligent algorithm server 2. The conveyor belt assembly 9 includes two sets of sealed bearings 901. The inner ring of each set of sealed bearings 901 is connected to a rotating wheel 902. The rotating wheels 902 are connected to each other through the conveyor belt 903. One end of one rotating wheel 902 is connected to a power motor 904. The outer surface of the power motor 904 is connected to one side of the support frame 1. The rotation of the power motor 904 can drive one rotating wheel 902 to rotate in the inner ring of the sealed bearing 901. It can move coal and foreign objects by cooperating with the set of rotating wheels 902 through the conveyor belt 903. The outer surface of the power motor 904 is connected to a reinforcing block 10. One side of the reinforcing block 10 is connected to one side of the support frame 1. The reinforcing block 10 can improve the stability of the power motor 904.

[0017] A set of support legs 11 are connected to the bottom of the support frame 1. Each support leg 11 has anti-slip texture on one side. The support legs 11 and anti-slip texture can be used to support and position the equipment. One side of the intelligent iron remover 4 is connected to the unloading plate 12. The upper surface of the unloading plate 12 has a discharge chute. The unloading plate 12 can be used to discharge the collected foreign objects. The intelligent algorithm server 2 integrates image recognition and control unit. It performs image recognition on the images collected by the fixed guard robot 5 and starts the intelligent iron remover 4 or the intelligent rapid capture device 3 to work based on the recognition results.

[0018] The working principle of this application is: First step: system initialization, and the intelligent algorithm server 2 automatically detects whether the communication with the fixed guard robot 5, the intelligent iron remover 4 and the intelligent rapid capture device 3 is normal; Step 2: The third-party data platform sends a start signal to the intelligent algorithm server 2 via MQTT communication to start the conveyor belt. Step 3: The intelligent algorithm server 2 is connected to the high-speed recognition industrial camera 8 via a network cable to perform image recognition on the collected images in real time; Step 4: The intelligent algorithm server 2 performs image recognition through intelligent algorithms. When iron is detected, it quickly sends a start command to the intelligent iron remover 4 through Modbus TCP communication. Step 5: After receiving the start command, the intelligent iron separator 4 starts quickly, attracts the iron object, and then moves the iron object to the placement point through the electromagnetic belt iron separator 7. Step Six: The intelligent algorithm server 2 performs image recognition through intelligent algorithms. When a large foreign object is detected, it quickly sends a start command and the coordinate information of the large foreign object to the intelligent rapid capture device 3 through Modbus TCP communication. Step 7: After receiving the start signal, the intelligent rapid grabber 3 quickly starts the robotic arm 6. The robotic arm 6 follows and grabs the large foreign object according to the received coordinate information of the large foreign object and places it at the designated point. The above is the complete usage process of this utility model.

[0019] The above description is merely a preferred embodiment of the present application, but the scope of protection of the present application is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present application, based on the technical solution and concept of the present application, should be covered within the scope of protection of the present application.

Claims

1. A smart iron removal and capture device for coal mines, characterized in that: The system includes a support frame (1), with a conveyor belt assembly (9) connected to the inner wall of the support frame (1), an intelligent algorithm server (2) connected to one side of the support frame (1), an intelligent fast catcher (3) connected to one side of the support frame (1), the intelligent fast catcher (3) including a robotic arm (6), an intelligent iron remover (4) connected to one side of the support frame (1), the intelligent iron remover (4) including an electromagnetic belt iron remover (7), and a fixed guard robot (5) connected to one side of the support frame (1), the fixed guard robot (5) including a high-speed recognition industrial camera (8).

2. The intelligent iron removal and capture device for coal mines according to claim 1, characterized in that: The fixed-duty robot (5), the intelligent iron remover (4), and the intelligent rapid capture device (3) are each electrically connected to the intelligent algorithm server (2).

3. The intelligent iron removal and capture device for coal mines according to claim 1, characterized in that: The belt conveyor assembly (9) includes two sets of sealed bearings (901), and the inner ring of each set of sealed bearings (901) is connected to a rotating wheel (902). The set of rotating wheels (902) are connected by a belt conveyor (903).

4. The intelligent iron removal and capture device for coal mines according to claim 3, characterized in that: One end of one of the rotating wheels (902) is connected to a power motor (904), and the outer surface of the power motor (904) is connected to one side of the support frame (1).

5. The intelligent iron removal and capture device for coal mines according to claim 4, characterized in that: The outer surface of the power motor (904) is connected to a reinforcing block (10), and one side of the reinforcing block (10) is connected to one side of the support frame (1).

6. The intelligent iron removal and capture device for coal mines according to claim 1, characterized in that: The bottom surface of the support frame (1) is connected to a set of support legs (11), and each support leg (11) has anti-slip texture on one side.

7. The intelligent iron removal and capture device for coal mines according to claim 1, characterized in that: The intelligent iron remover (4) is connected to a discharge plate (12) on one side, and a discharge trough is provided on the upper surface of the discharge plate (12).

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