Wire surface cleaning mechanism

Abstract

The utility model relates to the technical field of wire rod processing, concretely to a wire rod surface cleaning mechanism, including the cleaning box, the top both ends of cleaning box all are established with the mounting slot, and the inner wall of mounting slot all are fixedly installed with the threading seat, all are established with the mounting hole of equidistance distribution on the threading seat, and the inner wall of mounting hole all are fixedly installed with the threading pipe that supplies wire rod body to arrange, the top of cleaning box is provided with two cleaning assemblies and two impurity removal assemblies, and two cleaning assemblies and two impurity removal assemblies set up respectively above and below wire rod body, and the tail end of impurity removal assembly is close to cleaning assembly, the side of cleaning box is provided with the drive mechanism for driving cleaning assembly and impurity removal assembly work, the utility model effectively removes the impurity such as oil dirt, dust, metal scrap and oxidation layer, ensures that wire rod surface is clean, simultaneously, drives the brush hair to form the vibration phenomenon, removes the hard impurity attached on the brush hair in time, prevents these impurities from accumulating on the brush hair.

Description

Technical Field

[0001] This utility model relates to the field of wire processing technology, specifically a wire surface cleaning mechanism. Background Technology

[0002] Wire is widely used in many industries such as metal processing, wire and cable manufacturing, and construction. During the production, storage, and transportation of wire, its surface is easily contaminated with impurities such as oil, dust, and metal shavings, and may also form an oxide layer. These impurities and oxide layers can seriously affect the quality of subsequent processing of the wire. For example, in processes such as electroplating, welding, and coating, it can lead to problems such as weak plating adhesion, poor welding quality, and poor coating adhesion. Therefore, it is necessary to clean the surface of the wire.

[0003] Currently, the main method for cleaning wire surfaces is mechanical brush cleaning. However, during brush cleaning, some hard impurities, such as metal shavings and sand particles, become embedded or adhere to the bristles. As the cleaning process continues, these adhered hard impurities gradually accumulate, causing the brush bristles to lose their cleaning ability and become unable to effectively remove new impurities from the wire surface. Moreover, the existing impurities can cause secondary pollution when applied to the wire surface again, and may also scratch the wire surface. Therefore, there is an urgent need to design a wire surface cleaning mechanism to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a wire surface cleaning mechanism to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A wire surface cleaning mechanism includes a cleaning box. The top of the cleaning box has mounting slots at both ends, and a wire guide is fixedly installed on the inner wall of each mounting slot. Each wire guide has evenly spaced mounting holes, and a wire guide tube for laying the wire body is fixedly installed on the inner wall of each mounting hole. The top of the cleaning box is equipped with two cleaning components and two impurity removal components, which are respectively positioned above and below the wire body. The impurity removal components are located near the tail end of the cleaning components. A drive mechanism for operating the cleaning and impurity removal components is provided on one side of the cleaning box.

[0007] Furthermore, the conduit is designed in a Z-shape.

[0008] Furthermore, the cleaning assembly includes two first mounting shafts rotatably mounted on the cleaning box via sealed bearings, and each first mounting shaft has a drive roller fixedly mounted on its outer wall. A belt is driven between the two drive rollers, and multiple rows of equally spaced bristles are fixed to the surface of the belt.

[0009] Furthermore, the impurity removal assembly includes a second mounting shaft rotatably mounted on the cleaning box via a sealed bearing, and an impurity removal roller is fixedly mounted on the outer wall of the second mounting shaft. Multiple rows of equally spaced impurity removal hooks are fixedly mounted on the outer wall of the impurity removal roller. The impurity removal hooks are designed in an L-shape, and the L-shaped ends of the impurity removal hooks are in contact with the ends of the brush bristles.

[0010] Furthermore, the drive mechanism includes gears fixedly installed at one end of two first mounting shafts, and the two gears mesh with each other. A motor for driving the first mounting shafts and gears to rotate is fixedly installed on one side of the cleaning box. A transmission wheel is fixedly installed at one end of the other first mounting shaft and one end of the second mounting shaft, and a transmission belt is connected between adjacent transmission wheels.

[0011] Furthermore, the top of the cleaning box is provided with an opening, and a cover plate is hinged to the top of the cleaning box, with a handle fixed to one side of the top of the cover plate.

[0012] Furthermore, a waste discharge pipe is fixed to the bottom of one end of the cleaning box, and a waste discharge valve is fixedly installed at one end of the waste discharge pipe.

[0013] Furthermore, a liquid level line is provided on one inner wall of the cleaning tank, and the height of the liquid level line is higher than the height of the cleaning component. Casters are installed at the four corners of the bottom of the cleaning tank.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] In this invention, the cleaning components are arranged at the top and bottom. The drive mechanism drives the belt and bristles on the cleaning components to thoroughly clean the surface of the wire. This effectively removes impurities such as oil, dust, metal shavings, and oxide layers, ensuring the surface of the wire is clean and laying a good foundation for subsequent processing. At the same time, the Z-shaped conduit replaces the wiring method of the existing wire wheel, making wire threading simpler.

[0016] In this invention, the L-shaped cleaning hook on the cleaning component is driven by the driving mechanism to contact the end of the brush bristles, which causes the brush bristles to vibrate. This removes hard impurities (such as metal shavings, sand particles, etc.) attached to the brush bristles in a timely manner, preventing these impurities from accumulating on the brush bristles and avoiding secondary pollution caused by them being applied to the wire surface again. It also reduces the risk of impurities scratching the wire surface and ensures the surface quality of the wire. Attached Figure Description

[0017] Figure 1 This is a three-dimensional view of a wire surface cleaning mechanism.

[0018] Figure 2 This is a three-dimensional sectional view of a wire surface cleaning mechanism.

[0019] Figure 3 This is a schematic diagram of the mounting groove and waste discharge pipe structure of a wire surface cleaning mechanism.

[0020] Figure 4 This is a front sectional view of a wire surface cleaning mechanism.

[0021] Figure 5 A side view of the cleaning hook and brush bristles of a wire surface cleaning mechanism.

[0022] In the diagram: 1. Cleaning box; 2. Cable threading base; 3. Cable threading tube; 4. Cable body; 5. Handle frame; 6. Cover plate; 7. Drive mechanism; 71. Gear; 72. Motor; 73. Transmission belt; 8. First mounting shaft; 9. Transmission roller; 10. Belt; 11. Brush bristles; 12. Second mounting shaft; 13. Impurity removal roller; 14. Impurity removal hook; 15. Liquid level line; 16. Opening; 17. Mounting groove; 18. Casters; 19. Waste discharge valve; 20. Waste discharge pipe; 21. Mounting hole. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-5In this embodiment of the utility model, a wire surface cleaning mechanism includes a cleaning box 1. The top of the cleaning box 1 has mounting grooves 17 at both ends, and a wire guide 2 is fixedly installed on the inner wall of each mounting groove 17. Each wire guide 2 has mounting holes 21 evenly distributed, and a wire guide tube 3 for laying the wire body 4 is fixedly installed on the inner wall of each mounting hole 21. The wire guide tube 3 is designed in a Z-shape. The top of the cleaning box 1 is provided with two cleaning components and two impurity removal components, which are respectively positioned above and below the wire body 4. The impurity removal components are located near the tail end of the cleaning components. A drive mechanism 7 for driving the cleaning component and the impurity removal component is provided on one side of the cleaning box 1. The cleaning component includes two first mounting shafts 8 rotatably mounted on the cleaning box 1 via sealed bearings, and transmission rollers 9 are fixedly mounted on the outer wall of each of the first mounting shafts 8. A belt 10 is connected between the two transmission rollers 9, and multiple rows of equally spaced bristles 11 are fixed to the surface of the belt 10. The impurity removal component includes a second mounting shaft 12 rotatably mounted on the cleaning box 1 via sealed bearings, and an impurity removal roller 13 is fixedly mounted on the outer wall of the second mounting shaft 12. Multiple rows of equally spaced bristles 11 are fixedly mounted on the outer wall of the impurity removal roller 13. The cleaning hook 14 is designed in an L-shape, with its L-shaped end contacting the end of the brush bristles 11. The drive mechanism 7 includes gears 71 fixedly mounted on one end of two first mounting shafts 8, and the two gears 71 meshing. A motor 72 for driving the first mounting shafts 8 and gears 71 to rotate is fixedly mounted on one side of the cleaning box 1. A transmission wheel is fixedly mounted on one end of the other first mounting shaft 8 and one end of the second mounting shaft 12, and a transmission belt 73 is connected between adjacent transmission wheels. The motor 72 drives the first mounting shaft 8 and gears 71 to rotate, and the meshing of the two gears 71 causes the other... The first mounting shaft 8 rotates in the opposite direction, causing the transmission roller 9 to drive the belt 10 to move in the opposite direction. The bristles 11 on the surface of the belt 10 brush and clean the surface of the wire body 4. When the first mounting shaft 8 rotates, the second mounting shaft 12 is driven to rotate through the transmission wheel and transmission belt 73, causing the impurity removal roller 13 to rotate. The L-shaped impurity removal hook 14 on the impurity removal roller 13 contacts the end of the bristles 11 to remove the impurities attached to the bristles 11, preventing these impurities from accumulating on the bristles 11 and avoiding them from being applied to the wire surface again to cause secondary pollution. It also reduces the risk of impurities scratching the wire surface and ensures the surface quality of the wire.

[0025] Specifically, the top of the cleaning box 1 is provided with an opening 16, and the top of the cleaning box 1 is hinged with a cover plate 6. A handle 5 is fixed on one side of the top of the cover plate 6. Through the design of the handle 5, the opening 16 and the cover plate 6, it is convenient for operators to inspect, maintain and replace the internal cleaning components, cleaning components and so on.

[0026] Specifically, a waste discharge pipe 20 is fixed to the bottom of one end of the cleaning box 1, and a waste discharge valve 19 is fixedly installed at one end of the waste discharge pipe 20. Waste in the cleaning box 1 can be discharged in time through the waste discharge pipe 20 and the waste discharge valve 19 to keep the inside of the mechanism clean.

[0027] Specifically, a liquid level line 15 is provided on one inner wall of the cleaning tank 1, and the height of the liquid level line 15 is higher than the height of the cleaning component. The four corners of the bottom of the cleaning tank 1 are equipped with casters 18. The amount of liquid in the cleaning tank 1 can be clearly monitored through the liquid level line 15 to ensure that the cleaning component can play its full role, and the casters 18 facilitate the movement of the entire cleaning tank 1.

[0028] The working principle of this utility model is as follows: When in use, the wire body 4 is inserted into the cleaning box 1 through the threading tube 3 on the threading seat 2, and liquid is injected into the cleaning box 1 to the height of the liquid level line 15, submerging the cleaning components; in the drive mechanism 7, the motor 72 drives the first mounting shaft 8 and the gear 71 to rotate, and the two gears 71 mesh to make the other first mounting shaft 8 rotate in the opposite direction, thereby causing the transmission roller 9 to drive the belt 10 to move in the opposite direction, and the bristles 11 on the surface of the belt 10 brush and clean the surface of the wire body 4;

[0029] At the same time, the first mounting shaft 8 drives the second mounting shaft 12 to rotate through the transmission wheel and transmission belt 73, causing the impurity removal roller 13 to rotate. The L-shaped impurity removal hook 14 on the impurity removal roller 13 contacts the end of the brush bristles 11 to remove the impurities attached to the brush bristles 11. The waste generated during cleaning is discharged through the waste discharge pipe 20 and the waste discharge valve 19.

[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention.

Claims

1. A wire surface cleaning mechanism, comprising a cleaning box (1), characterized in that: The cleaning box (1) has mounting slots (17) at both ends of the top, and the inner walls of the mounting slots (17) are fixedly installed with wire guides (2). The wire guides (2) are provided with mounting holes (21) that are evenly distributed, and the inner walls of the mounting holes (21) are fixedly installed with wire guides (3) for laying the wire body (4). The top of the cleaning box (1) is provided with two cleaning components and two cleaning components, and the two cleaning components and two cleaning components are respectively located above and below the wire body (4). The cleaning components are close to the tail end of the cleaning components. A drive mechanism (7) for driving the cleaning components and cleaning components is provided on one side of the cleaning box (1).

2. The wire surface cleaning mechanism according to claim 1, characterized in that: The conduit (3) is designed in a Z-shape.

3. The wire surface cleaning mechanism according to claim 1, characterized in that: The cleaning assembly includes two first mounting shafts (8) rotatably mounted on the cleaning box (1) via sealed bearings, and transmission rollers (9) are fixedly mounted on the outer walls of the first mounting shafts (8). A belt (10) is connected between the two transmission rollers (9), and multiple rows of equally spaced bristles (11) are fixed on the surface of the belt (10).

4. The wire surface cleaning mechanism according to claim 3, characterized in that: The impurity removal assembly includes a second mounting shaft (12) rotatably mounted on the cleaning box (1) via a sealed bearing, and an impurity removal roller (13) is fixedly mounted on the outer wall of the second mounting shaft (12). Multiple rows of equally spaced impurity removal hooks (14) are fixedly mounted on the outer wall of the impurity removal roller (13). The impurity removal hooks (14) are designed in an L-shape, and the L-shaped ends of the impurity removal hooks (14) are in contact with the ends of the bristles (11).

5. A wire surface cleaning mechanism according to claim 4, characterized in that: The drive mechanism (7) includes gears (71) fixedly installed at one end of two first mounting shafts (8), and the two gears (71) mesh with each other. A motor (72) for driving the first mounting shaft (8) and gears (71) to rotate is fixedly installed on one side of the cleaning box (1). A transmission wheel is fixedly installed at one end of the other first mounting shaft (8) and one end of the second mounting shaft (12), and a transmission belt (73) is connected between adjacent transmission wheels.

6. The wire surface cleaning mechanism according to claim 1, characterized in that: The cleaning box (1) has an opening (16) on its top, and a cover plate (6) is hinged to the top of the cleaning box (1). A handle (5) is fixed to one side of the top of the cover plate (6).

7. A wire surface cleaning mechanism according to claim 1, characterized in that: The bottom of one end of the cleaning box (1) is fixed with a waste discharge pipe (20), and a waste discharge valve (19) is fixedly installed at one end of the waste discharge pipe (20).

8. A wire surface cleaning mechanism according to claim 1, characterized in that: A liquid level line (15) is provided on one inner wall of the cleaning box (1), and the height of the liquid level line (15) is higher than the height of the cleaning component. The bottom four corners of the cleaning box (1) are all equipped with casters (18).

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