A cleaning device for steel wire mesh processing
Patent Information
- Application Number
- CN202522050944.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-24
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-09-24
AI Technical Summary
[0003]现有清洗装置多为单面清洁结构，仅能对钢丝网单一表面进行清洁，易导致另一面杂质残留，清洁不全面，影响后续加工精度与产品质量；清洁过程中产生的废水与杂质缺乏有效收集机制，易随意流淌污染工作环境，且部分装置无清洁后烘干结构，钢丝网清洁后易因残留水分生锈，降低产品合格率
[0012]本实用新型的优点和有益效果在于：本实用新型提供一种钢丝网加工用清洗装置，通过基座、支撑座支撑下清洁组件，气缸驱动升降座调节上清洁组件高度，配合下清洁组件与上清洁组件中传送带上的清洁杆，实现对钢丝网上下两面的同步清洁，解决了现有装置单面清洁不全面、杂质残留多的问题；同时通过水箱、水泵、波纹伸缩杆与喷头配合，确保升降座升降时喷头始终能稳定供水清洁，再通过烘干风机与清洁海绵配合，实现清洁后钢丝网的烘干与进一步擦拭，解决了清洁后钢丝网易生锈的问题，通过电动机、同步轮、同步带、传动轴与辊轴配合，实现传送机构的自动化驱动，使清洁杆能持续稳定地对钢丝网进行清洁，解决了现有装置依赖人工驱动清洁机构、清洁效率低且清洁力度不均匀的问题。
Smart Images
Figure CN224657482U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of wire mesh cleaning devices, and in particular to a cleaning device for wire mesh processing. Background Technology
[0002] The cleaning device for wire mesh processing is used to remove impurities such as oil, dust, and metal shavings from the surface of wire mesh during the processing. The purpose is to ensure the quality of subsequent processing steps such as welding and coating, while improving the performance and service life of the finished wire mesh.
[0003] Existing cleaning devices are mostly single-sided cleaning structures, capable of cleaning only one surface of the wire mesh. This easily leads to impurities remaining on the other side, resulting in incomplete cleaning and affecting the accuracy of subsequent processing and product quality. Furthermore, the wastewater and impurities generated during the cleaning process lack an effective collection mechanism, easily flowing and polluting the working environment. Some devices also lack a post-cleaning drying structure, making the wire mesh prone to rusting due to residual moisture after cleaning, thus reducing the product qualification rate. Therefore, we propose a cleaning device for wire mesh processing. Utility Model Content
[0004] To address the aforementioned problems, this invention provides a cleaning device for steel wire mesh processing. This invention solves the problems mentioned in the background section.
[0005] This utility model provides the following technical solution: a cleaning device for steel wire mesh processing, including a base, a support seat on the top of the base, a lower cleaning component installed on the inner side of the support seat, a lifting seat arranged parallel above the support seat, and an upper cleaning component installed below the lifting seat. Both the lower and upper cleaning components include a conveying mechanism installed in a bracket. The conveying mechanism includes a roller shaft, a conveyor belt is drivenly connected to the roller shaft, and several cleaning rods are evenly distributed on the outer surface of the conveyor belt. The top of the lifting seat is connected to a cylinder through a connecting rod. The cylinder body is installed on a fixed seat, a water tank is installed on the fixed seat, a water pump is installed in the water tank, one end of the water pump is connected to multiple nozzles through a corrugated telescopic rod, a drying fan with its opening facing downward is arranged on the outer side of the lifting seat, and a cleaning sponge is arranged below the drying fan.
[0006] In the above scheme, the inner cavity of the base is connected to the inner cavity of the support, and a valve is provided on the outer side of the base.
[0007] In the above scheme, one end of the roller is coaxially connected to a drive shaft, and the drive shaft is connected to a synchronous pulley via a synchronous belt. The synchronous pulley is connected to a motor.
[0008] In the above scheme, multiple nozzles are horizontally installed on the side of the lifting base.
[0009] In the above scheme, a protective cover is provided above the support base, and the two ends of the protective cover are open.
[0010] In the above scheme, the cleaning sponge is installed on the mounting block, and the mounting block is installed in the groove above the base.
[0011] In the above scheme, a baffle is provided on the outer side of the base, and a collection box is provided on the inner side of the baffle.
[0012] The advantages and beneficial effects of this utility model are as follows: This utility model provides a cleaning device for steel wire mesh processing. The lower cleaning component is supported by a base and a support seat. The upper cleaning component is adjusted by a cylinder-driven lifting seat. In conjunction with the cleaning rods on the conveyor belts of the lower and upper cleaning components, the upper and lower surfaces of the steel wire mesh are cleaned simultaneously, solving the problems of incomplete cleaning on one side and excessive residue of impurities in existing devices. At the same time, the water tank, water pump, corrugated telescopic rod and nozzle work together to ensure that the nozzles can always stably supply water for cleaning when the lifting seat is raised and lowered. Then, the drying fan and cleaning sponge work together to dry and further wipe the steel wire mesh after cleaning, solving the problem of easy rusting of the steel wire mesh after cleaning. The automatic drive of the conveying mechanism is achieved by the cooperation of a motor, synchronous wheel, synchronous belt, transmission shaft and roller shaft, so that the cleaning rods can continuously and stably clean the steel wire mesh, solving the problems of existing devices relying on manual driving of the cleaning mechanism, low cleaning efficiency and uneven cleaning force. Attached Figure Description
[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the cleaning sponge installation structure of this utility model; Figure 3 This is a schematic diagram of the conveyor belt drive mechanism of this utility model.
[0015] In the diagram: 1. Base; 11. Support seat; 12. Lower cleaning assembly; 13. Lifting seat; 14. Upper cleaning assembly; 15. Bracket; 16. Roller; 17. Conveyor belt; 18. Cleaning rod; 19. Connecting rod; 2. Cylinder; 21. Fixed seat; 22. Water tank; 23. Water pump; 24. Corrugated telescopic rod; 25. Nozzle; 26. Drying fan; 27. Groove; 28. Mounting block; 29. Cleaning sponge; 3. Baffle; 31. Collection box; 32. Protective cover; 33. Synchronous belt; 34. Synchronous pulley; 35. Motor. Detailed Implementation
[0016] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings and examples. The following examples are only used to more clearly illustrate the technical solution of this utility model and should not be construed as limiting the scope of protection of this utility model.
[0017] like Figure 1-3As shown, this utility model is a cleaning device for steel wire mesh processing, including a base 1, a support seat 11 on the top of the base 1, the support seat 11 supporting the lower cleaning component 12 and providing an installation reference for the lifting seat 13; the lower cleaning component 12 is installed on the inner side of the support seat 11, and the lifting seat 13 is arranged parallel above the support seat 11, the lifting seat 13 can drive the upper cleaning component 14 to move up and down to adapt to steel wire mesh of different thicknesses, and the upper cleaning component 14 is installed below the lifting seat 13, the lower cleaning component 12 and the upper cleaning component 14 cooperate to achieve double-sided cleaning of the steel wire mesh; both the lower cleaning component 12 and the upper cleaning component 14 include a conveying mechanism installed in a bracket 15, the bracket 15 providing fixed support for the conveying mechanism, the conveying mechanism including a roller 16, the roller 16 driving the conveyor belt 17 to move, the conveyor belt 17 being driven to the roller 16, the conveyor belt 17 driving the steel wire mesh to move to achieve continuous cleaning, the conveyor belt 17 The outer surface of the steel wire mesh is evenly distributed with several cleaning rods 18, which can directly contact the surface of the steel wire mesh to wipe away impurities. The top of the lifting seat 13 is connected to the cylinder 2 via a connecting rod 19. The cylinder 2 provides power for the lifting of the lifting seat 13. The cylinder body of the cylinder 2 is mounted on a fixed seat 21, which is used to fix the cylinder 2 and the water tank 22. The fixed seat 21 is equipped with a water tank 22, which is used to store clean water. A water pump 23 is installed inside the water tank 22, which is used to draw water from the tank. The cleaning water in the pump 23 is connected to multiple nozzles 25 via a corrugated telescopic rod 24. The corrugated telescopic rod can extend and retract synchronously with the lifting seat 13 to ensure stable water supply. The nozzles 25 are used to spray the cleaning water onto the wire mesh. A drying fan 26 with its opening facing downward is provided on the outside of the lifting seat 13. The drying fan 26 is used to quickly dry the wire mesh after cleaning. A cleaning sponge 29 is provided below the drying fan 26. The cleaning sponge 29 is used to wipe the dried wire mesh a second time to remove impurities.
[0018] The lower cleaning component 12 is supported by the base 1 and the support seat 11. The cylinder 2 drives the lifting seat 13 to adjust the height of the upper cleaning component 14. With the cooperation of the cleaning rod 18 on the conveyor belt 17 in the lower cleaning component 12 and the upper cleaning component 14, the upper and lower sides of the wire mesh are cleaned simultaneously, which solves the problem of incomplete cleaning on one side and a lot of impurities remaining in the existing device. At the same time, the water tank 22, water pump 23, corrugated telescopic rod 24 and nozzle 25 work together to ensure that the nozzle 25 can always stably supply water for cleaning when the lifting seat 13 is raised and lowered. The drying fan 26 and the cleaning sponge 29 work together to dry the wire mesh after cleaning and further wipe it, which solves the problem of the wire mesh being easy to rust after cleaning. The main features of this patent are to achieve simultaneous cleaning of the upper and lower sides of the wire mesh, timely drying and secondary wiping after cleaning, and improve the cleaning effect and efficiency.
[0019] In the above scheme, the inner cavity of the base 1 is connected to the inner cavity of the support 11. The connection structure allows clean wastewater and impurities in the area of the support 11 to flow directly into the inner cavity of the base 1. A valve is provided on the outside of the base 1, which can control the timing of the discharge of wastewater and impurities in the inner cavity of the base 1.
[0020] In the above solution, one end of the roller 16 is coaxially connected to a drive shaft, and the drive shaft is connected to a synchronous pulley 34 via a synchronous belt 33. The synchronous pulley 34 is connected to a motor 35. Through the cooperation of the motor 35, synchronous pulley 34, synchronous belt 33, drive shaft, and roller 16, the conveying mechanism is automatically driven, enabling the cleaning rod 18 to continuously and stably clean the wire mesh. This solves the problems of existing devices relying on manual driving of the cleaning mechanism, low cleaning efficiency, and uneven cleaning force.
[0021] In the above solution, multiple nozzles 25 are horizontally installed on the side of the lifting base 13. By horizontally installing multiple nozzles 25 on the side of the lifting base 13, and coordinating with the height adjustment of the lifting base 13, the cleaning water source can accurately cover and clean wire mesh of different thicknesses, solving the problem of blind spots caused by the fixed nozzle position of existing devices and their inability to adapt to wire mesh of different thicknesses.
[0022] In the above solution, a protective cover 32 is provided above the support base 11, and the two ends of the protective cover 32 are open. The protective cover 32 above the support base 11 prevents water and impurities from splashing during the cleaning process, while not obstructing the conveying of the wire mesh. This solves the problem of water and impurities splashing and polluting the environment and posing safety hazards during the cleaning process of existing devices.
[0023] In the above solution, the cleaning sponge 29 is mounted on the mounting block 28, and the mounting block 28 is mounted in the groove 27 above the base 1. By mounting the cleaning sponge 29 on the mounting block 28, and fixing it in conjunction with the groove 27 above the base 1, the cleaning sponge 29 can be easily disassembled and stably fixed, solving the problems of inconvenient disassembly and assembly, easy displacement, and poor secondary cleaning effect caused by the existing device.
[0024] In the above scheme, a baffle 3 is provided on the outer side of the base 1, and a collection box 31 is provided on the inner side of the baffle 3. The cleaned workpiece can be placed and collected in the collection box 31.
[0025] Working principle: This type of wire mesh cleaning device involves placing the wire mesh to be cleaned into the device from one end of the protective cover 32, ensuring the wire mesh is stably positioned above the conveyor belt 17 of the lower cleaning component 12, thus completing the pre-cleaning preparation. The cylinder 2 is then activated, and its piston rod, via the connecting rod 19, drives the lifting seat 13 to move vertically. The distance between the upper cleaning component 14 and the lower cleaning component 12 below the lifting seat 13 is adjusted according to the thickness of the wire mesh, until the cleaning rod 18 of the upper cleaning component 14 is in contact with the upper surface of the wire mesh and the cleaning rod of the lower cleaning component 12. The cleaning rod 18 is placed against the lower surface of the wire mesh. After adjustment, cylinder 2 is closed to keep the lifting seat 13 in a fixed position. The motor 35 is started, and the motor 35 outputs power to drive the synchronous pulley 34 to rotate. The synchronous pulley 34 drives the transmission shaft to rotate through the synchronous belt 33. The transmission shaft drives the roller 16 to rotate, and the roller 16 further drives the conveyor belt 17 to move. At this time, the lower cleaning component 12 and the upper cleaning component 14 move synchronously and in the same direction along the conveyor belt 17. The cleaning rod 18 on the conveyor belt 17 moves with the conveyor belt 17 to wipe the upper and lower surfaces of the wire mesh and remove surface residue. The water pump 23 is activated, drawing cleaning water from the water tank 22. This water is then transported via the corrugated telescopic rod 24 to multiple horizontally mounted nozzles 25 on the side of the lifting platform 13. The nozzles 25 evenly spray the cleaning water onto the wire mesh surface, achieving deep cleaning in conjunction with the wiping action of the cleaning rod 18. During the cleaning process, the protective cover 32 prevents water and impurities from splashing. As the conveyor belt 17 continues to transport the pre-cleaned wire mesh, it gradually moves to below the drying fan 26. The drying fan 26 is then activated, spraying water onto the wire mesh surface. Hot air is blown onto the surface of the wire mesh to quickly dry the residual moisture and prevent rusting. At the same time, the lower surface of the wire mesh comes into contact with the cleaning sponge 29, which performs a second wiping of the lower surface of the wire mesh to further remove residual fine impurities and improve cleaning accuracy. The wire mesh that has been dried and cleaned a second time is conveyed out of the device from the other end of the protective cover 32 by the conveyor belt 17, completing the cleaning of a single wire mesh. After a batch of wire meshes has been cleaned, the motor 35, water pump 23 and drying fan 26 are turned off, thus completing the entire cleaning cycle.
[0026] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A cleaning device for steel wire mesh processing, comprising a base (1), characterized in that: A support base (11) is provided on the top of the base (1). A lower cleaning assembly (12) is installed on the inner side of the support base (11). A lifting seat (13) is arranged parallel above the support base (11), and an upper cleaning assembly (14) is installed below the lifting seat (13). Both the lower cleaning assembly (12) and the upper cleaning assembly (14) include a conveying mechanism installed in the bracket (15). The conveying mechanism includes a roller (16), and a conveyor belt (17) is drivenly connected to the roller (16). The outer surface of the conveyor belt (17) is evenly distributed. There are several cleaning rods (18). The top of the lifting seat (13) is connected to the cylinder (2) via a connecting rod (19). The cylinder body of the cylinder (2) is mounted on a fixed seat (21). A water tank (22) is installed on the fixed seat (21). A water pump (23) is installed inside the water tank (22). One end of the water pump (23) is connected to multiple nozzles (25) via a corrugated telescopic rod (24). A drying fan (26) with its opening facing downward is provided on the outside of the lifting seat (13). A cleaning sponge (29) is provided below the drying fan (26).
2. The cleaning device for steel wire mesh processing according to claim 1, characterized in that, The inner cavity of the base (1) is connected to the inner cavity of the support (11), and a valve is provided on the outer side of the base (1).
3. The cleaning device for steel wire mesh processing according to claim 1, characterized in that, One end of the roller (16) is coaxially connected to a drive shaft, and the drive shaft is connected to a synchronous pulley (34) via a synchronous belt (33). The synchronous pulley (34) is connected to a motor (35).
4. The cleaning device for steel wire mesh processing according to claim 1, characterized in that, Multiple nozzles (25) are horizontally mounted on the side of the lifting base (13).
5. The cleaning device for steel wire mesh processing according to claim 1, characterized in that, A protective cover (32) is provided above the support base (11), and the two ends of the protective cover (32) are connected.
6. The cleaning device for steel wire mesh processing according to claim 1, characterized in that, The cleaning sponge (29) is mounted on the mounting block (28), and the mounting block (28) is mounted in the groove (27) above the base (1).
7. A cleaning device for steel wire mesh processing according to claim 1, characterized in that, A baffle (3) is provided on the outer side of the base (1), and a collection box (31) is provided on the inner side of the baffle (3).