A laboratory instrument cleaning device with sewage treatment function
Patent Information
- Application Number
- CN202521360380.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-30
- Publication Date
- 2026-08-21
- Estimated Expiration
- 2035-06-30
AI Technical Summary
[0006]因而,本实用新型的目的在于提供一种具有污水处理功能的实验室仪器清洗装置,以解决上述背景技术中提出的现有的玻璃仪器在清洗时大多采用简单直接的喷淋清洗,而人工手动清洗可能存在清理不彻底的情况;另一方面,清洗后的废水如果不能及时处理就容易成为污染源,而比较常见的做法就是在清洗后对这些废水进行就地消毒,但是消毒后的消毒混液依然会对环境造成一定污染和治理压力的问题
[0020] This laboratory instrument cleaning device with wastewater treatment function involves placing glass instruments in a mesh basket during cleaning. The basket and instruments are then lowered and submerged in a disinfection and washing tank by a lifting frame, ensuring the water submerges the instruments. Ultrasonic and ultraviolet light are then used to deeply clean and disinfect the surface of the glass instruments. A secondary rinse or soaking can be performed using a water tap. After cleaning, the basket is lifted to drain the water from the instruments. This device offers thorough cleaning, simple operation, and convenience for laboratory work.
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Figure CN224657498U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cleaning equipment technology, specifically a laboratory instrument cleaning device with sewage treatment function. Background Technology
[0002] Laboratories use various containers and instruments, which need to be cleaned after each use. Cleaning laboratory instruments primarily involves removing dirt, organic matter, and some microorganisms through physical and chemical methods. The purpose of cleaning is to ensure the cleanliness of the instruments, prevent cross-contamination, and extend their lifespan.
[0003] Currently, the main laboratory instruments that need daily cleaning are glass instruments. Most existing glass instruments are cleaned using simple and direct spraying, while manual cleaning may not be thorough. On the other hand, if the wastewater after cleaning is not treated in time, it can easily become a source of pollution. The common practice is to disinfect this wastewater on-site after cleaning, but the disinfectant solution still causes some pollution to the environment and increases the pressure on treatment.
[0004] Therefore, there is a need for a laboratory instrument cleaning device that is more convenient and thorough in cleaning, and can effectively treat cleaning wastewater. Summary of the Invention
[0005] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.
[0006] Therefore, the purpose of this utility model is to provide a laboratory instrument cleaning device with sewage treatment function, so as to solve the problems mentioned in the background art. The existing glass instruments are mostly cleaned by simple and direct spraying, while manual cleaning may not be thorough. On the other hand, if the wastewater after cleaning is not treated in time, it can easily become a source of pollution. The common practice is to disinfect the wastewater on site after cleaning. However, the disinfectant solution after disinfection still causes certain pollution to the environment and puts pressure on treatment.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a laboratory instrument cleaning device with sewage treatment function, which includes a cleaning tank, a coagulation tank and a purification tank;
[0008] The cleaning box has a disinfection and washing pool on the upper inner side, and a wire mesh frame is fitted inside the disinfection and washing pool. The upper side of the cleaning box has a lifting frame for driving the wire mesh frame to rise and fall vertically.
[0009] The coagulation tank is located on one side of the cleaning tank. Its inner cavity is equipped with a stirring component. Wastewater from the disinfection and cleaning pool is introduced into the inner cavity of the coagulation tank through a pipeline pump and then coagulated.
[0010] The purification tank is located on one side of the coagulation tank. The purified water after sedimentation in the coagulation tank is introduced into the inner cavity of the purification tank through a pipeline pump and then filtered and purified.
[0011] As a preferred embodiment of the laboratory instrument cleaning device with sewage treatment function described in this utility model, an ultrasonic transducer and multiple ultraviolet lamps are respectively installed inside the disinfection and washing tank.
[0012] As a preferred embodiment of the laboratory instrument cleaning device with sewage treatment function described in this utility model, the cleaning box has a storage chamber at the bottom, and the storage chamber is equipped with an ultrasonic generator corresponding to the ultrasonic transducer. The front of the storage chamber has a matching door panel.
[0013] As a preferred embodiment of the laboratory instrument cleaning device with sewage treatment function described in this utility model, a suction pipe pump connected to the inner cavity of the disinfection and washing tank is provided on one side of the upper part of the coagulation tank, a dosing port connected to the inner cavity of the coagulation tank and a cover corresponding to the dosing port are provided on one side of the top of the coagulation tank, and a discharge valve is provided at the lowest point of the bottom of the coagulation tank.
[0014] A storage trough is also provided on the top side of the coagulation tank near the disinfection and washing pool.
[0015] As a preferred embodiment of the laboratory instrument cleaning device with sewage treatment function described in this utility model, the stirring assembly includes a stirring rod with its upper end horizontally rotatably mounted on the top of the inner side of the coagulation tank, a pulley one fixed to the upper end of the stirring rod, a pulley two horizontally rotatably mounted on the upper end of the coagulation tank via a rotating shaft, a belt matching and connecting the pulley one and the pulley two, and a reducer disposed on the upper end of the coagulation tank for driving the pulley two to rotate axially.
[0016] As a preferred embodiment of the laboratory instrument cleaning device with sewage treatment function described in this utility model, the top of the purification tank is also provided with a suction pipe pump two for introducing the clear water after sedimentation in the coagulation tank into the inner cavity of the purification tank. The top of the purification tank is provided with a water distribution plate with a hollow interior, and the water distribution plate is connected to the output end of the suction pipe pump two. Several spray holes are opened at the bottom of the water distribution plate.
[0017] As a preferred embodiment of the laboratory instrument cleaning device with sewage treatment function described in this utility model, the purification box is further provided with a filter assembly. The filter assembly includes a filter screen located on the upper part of the inner side of the purification box, an activated carbon filter layer located below the filter screen, and a manganese sand filter layer located below the activated carbon filter layer. The filter screen, activated carbon filter layer and manganese sand filter layer are installed in a drawer-type pull-out manner with respect to the inner side of the purification box.
[0018] As a preferred embodiment of the laboratory instrument cleaning device with sewage treatment function described in this utility model, the bottom of the purification box is provided with a discharge valve two connected to its inner cavity, and the front of the purification box is also provided with a maintenance door corresponding to the filter assembly.
[0019] Compared with the prior art, the beneficial effects of this utility model are:
[0020] This laboratory instrument cleaning device with wastewater treatment function involves placing glass instruments in a mesh basket during cleaning. The basket and instruments are then lowered and submerged in a disinfection and washing tank by a lifting frame, ensuring the water submerges the instruments. Ultrasonic and ultraviolet light are then used to deeply clean and disinfect the surface of the glass instruments. A secondary rinse or soaking can be performed using a water tap. After cleaning, the basket is lifted to drain the water from the instruments. This device offers thorough cleaning, simple operation, and convenience for laboratory work.
[0021] This laboratory instrument cleaning device with wastewater treatment function uses a pipeline pump to introduce wastewater generated in the disinfection and washing tank into a coagulation tank for stirring. After flocculation, sedimentation, and preliminary purification, floating matter, organic matter, and inorganic matter in the water are separated into solid and liquid components. After sedimentation, the clear water after coagulation and sedimentation is introduced into a purification tank by a pipeline pump, where impurities in the water are further removed by a filter screen. Subsequently, with the cooperation of activated carbon filter layer and manganese sand filter layer, the water undergoes further deep adsorption and purification of small particles, odors, and heavy metals. The combined effect effectively prevents and alleviates the drawback of existing laboratory instrument cleaning wastewater that cannot be treated in real time. It can be carried out simultaneously with the cleaning work, reducing the spread of pollution sources and improving the environmental friendliness of the device. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0023] Figure 2 This is a schematic diagram of part of the cleaning box structure of this utility model;
[0024] Figure 3 This is a schematic diagram of the internal structure of the coagulation box and purification box of this utility model;
[0025] Figure 4This is a schematic diagram of the stirring assembly structure of this utility model;
[0026] Figure 5 This is a schematic diagram of the bottom structure of the water distribution plate of this utility model.
[0027] In the diagram: 100, Cleaning tank; 110, Disinfection and cleaning pool; 1101, Ultrasonic transducer; 1102, Ultraviolet lamp; 120, Wire mesh basket; 130, Lifting frame; 140, Storage room; 150, Door panel; 200, Coagulation tank; 210, Storage trough; 220, Suction pump 1; 230, Cover; 240, Drain valve 1; 300, Mixing assembly; 310, Mixing rod; 320, Pulley 1; 330, Pulley 2; 340, Belt; 350, Reducer; 400, Purification tank; 410, Water distribution tray; 4101, Spray hole; 420, Suction pump 2; 430, Drain valve 2; 440, Inspection and sealing door; 500, Filter assembly; 510, Filter screen; 520, Activated carbon filter layer; 530, Manganese sand filter layer. Detailed Implementation
[0028] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0029] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views showing the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, in actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.
[0030] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.
[0031] Figures 1-5 The diagram shown is a complete structural schematic of a laboratory instrument cleaning device with wastewater treatment function according to this utility model. Please refer to [link / reference]. Figures 1-5This embodiment of a laboratory instrument cleaning device with wastewater treatment function includes a cleaning tank 100, a coagulation tank 200, and a purification tank 400. The cleaning tank 100 has a disinfection washing pool 110 on its upper inner side, and a mesh basket frame 120 is fitted inside the disinfection washing pool 110. The upper side of the cleaning tank 100 has a lifting frame 130 for vertically raising and lowering the mesh basket frame 120. The coagulation tank 200 is located on one side of the cleaning tank 100, and its inner cavity is equipped with a stirring assembly 300. Wastewater from the disinfection washing pool 110 is introduced into the inner cavity of the coagulation tank 200 through a pipe pump for coagulation treatment. The purification tank 400 is located on one side of the coagulation tank 200. The purified water after sedimentation in the coagulation tank 200 is introduced into the inner cavity of the purification tank 400 through a pipe pump for filtration and purification.
[0032] The disinfection and washing tank 110 is equipped with an ultrasonic transducer 1101 and multiple ultraviolet lamps 1102 on its inner side. The cleaning box 100 also has a storage chamber 140 at the bottom inside. The storage chamber 140 is equipped with an ultrasonic generator corresponding to the ultrasonic transducer 1101. The front of the storage chamber 140 has a matching door panel 150. It is understandable that the storage room 140 can be used to store cleaning solutions, flocculants, and related tools. Furthermore, it should be noted that the lifting frame 130 can be equipped with an electric lifting rail, hydraulic system, or mechanical transmission, among other methods; there are no limitations. Specifically, in use, glass instruments are placed in the mesh basket 120. Then, the lifting frame 130 lowers the basket and instruments into the disinfection and washing pool 110, submerging the instruments. Ultrasonic and ultraviolet light are then used for deep cleaning and disinfection of the glass instruments. A secondary rinse or soaking can be performed using a water tap. After completion, the mesh basket 120 is raised, and the water in the glass instruments is drained. This method is characterized by thorough cleaning and simple, convenient operation, bringing convenience to laboratory work.
[0033] A suction pump 220, connected to the inner cavity of the disinfection and washing tank 110, is installed on one side of the upper part of the coagulation tank 200. A dosing port and a corresponding cap 230 are located on one side of the top of the coagulation tank 200, also connected to its inner cavity. A discharge valve 240 is located at the lowest point of the bottom of the coagulation tank 200. A storage trough 210 is also provided on the top side of the coagulation tank 200 near the disinfection and washing tank 110. This allows laboratory instruments to be cleaned to be placed in the storage trough 210, and then, when cleaning is needed, to be placed in the mesh basket 120, either uniformly or selectively, facilitating the cleaning operation. The mixing assembly 300 includes a stirring rod 310 horizontally rotatably mounted on the top inner side of the coagulation tank 200, a pulley 320 fixed to the upper end of the stirring rod 310, a pulley 330 horizontally rotatably mounted on the upper end of the coagulation tank 200 via a rotating shaft, a belt 340 matchingly connected to the pulleys 320 and 330, and a reducer 350 disposed at the upper end of the coagulation tank 200 for driving the pulley 330 to rotate axially. It can be understood that this cleaning device, by equipping a small wastewater coagulation chamber suitable for cleaning laboratory instruments, namely the coagulation tank 200, can professionally treat laboratory wastewater with relatively small volumes. In addition, when the sludge in the coagulation tank 200 has settled to a certain extent, the sludge and the lower layer water can be discharged directly by opening the discharge valve 240. The discharge valve 240 can be connected to the sewage treatment system through an external pipeline. For example, the sludge can be discharged to the sludge collection unit, and when a sufficient amount is accumulated, the sludge can be dewatered and pressed into cakes using a filter press. The sludge collection unit or sewage treatment system can be equipped in the laboratory, or the collected sludge can be transported to the treatment station for unified treatment at regular intervals, etc. There are no restrictions on this.
[0034] The top of the purification tank 400 is also equipped with a suction pump 420 for introducing the settled water from the coagulation tank 200 into the inner cavity of the purification tank 400. The top of the purification tank 400 is also equipped with a hollow water distribution plate 410, which is connected to the output end of the suction pump 420. Several spray holes 4101 are opened at the bottom of the water distribution plate 410. The water distribution plate 410 allows water to be sprayed more evenly onto the filter screen 510, thus ensuring the filtration efficiency of the filter screen 510. The filter assembly 500 includes a filter screen 510 located in the upper inner part of the purification tank 400, an activated carbon filter layer 520 located below the filter screen 510, and a manganese sand filter layer 530 located below the activated carbon filter layer 520. The filter screen 510, activated carbon filter layer 520, and manganese sand filter layer 530 are installed in a drawer-type pull-out configuration with respect to the inner side of the purification tank 400. It is understood that the filter screen 510 can filter and remove impurities from the water after coagulation and sedimentation, and the activated carbon filter layer 520 can further adsorb and purify the filtered water, removing small particles and odors. Subsequently, the manganese sand filter layer 530 adsorbs and purifies heavy metals such as iron ions in the water. Specifically, in this embodiment, the wastewater generated in the disinfection and washing tank 110 is introduced into the coagulation tank 200 by a pipeline pump for stirring, followed by flocculation, sedimentation, and preliminary purification, allowing floating matter, organic matter, and inorganic matter in the water to be removed. After solid-liquid separation and sedimentation, the clear water after coagulation and sedimentation is introduced into the purification tank 400 by a pipeline pump. Under the action of filter screen 510, impurities in the water are further screened out. Then, with the cooperation of activated carbon filter layer 520 and manganese sand filter layer 530, the small particles, odors and heavy metals in the water are further deeply adsorbed and purified. With the cooperation of both, it effectively prevents and alleviates the drawback of existing laboratory instrument cleaning wastewater that cannot be treated in real time. It can be carried out simultaneously with the cleaning work, which reduces the spread of pollution sources and improves the environmental protection of the device.
[0035] It should be noted that in this embodiment, the laboratory instrument cleaning device is only suitable for conventional laboratory wastewater treatment. Although it has good versatility, it is not universally applicable. The device can be modified or supplemented according to the actual situation.
[0036] It is understood that in other embodiments, a removable cover plate can also be provided on the top of the coagulation tank 200 and the purification tank 400. In this way, the cleaning device can be used directly as an experimental platform, and the cover plate can be removed when maintenance is required. There is no limitation on this.
[0037] Furthermore, the bottom of the purification chamber 400 is equipped with a second drain valve 430 connected to its internal cavity, and the front of the purification chamber 400 is also equipped with a maintenance door 440 corresponding to the filter assembly 500. It can be understood that by opening the maintenance door 440, the filter assembly 500 inside the chamber can be easily removed for cleaning or replacement. In addition, the second drain valve 430 can be connected to the sewer network, river, sewage treatment system, etc., depending on the actual situation.
[0038] Furthermore, a controller for the cleaning device is also provided on the front of the cleaning tank 100. It can be understood that the staff can operate and preset multiple operating units of the cleaning device through the controller.
[0039] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A laboratory instrument cleaning device with wastewater treatment function, characterized in that, Includes a cleaning tank (100), a coagulation tank (200), and a purification tank (400); The cleaning box (100) has a disinfection and washing pool (110) on the upper inner side, and a net basket frame (120) is matched and placed inside the disinfection and washing pool (110). The cleaning box (100) has a lifting frame (130) on the upper side for driving the net basket frame (120) to rise and fall vertically. The coagulation tank (200) is located on one side of the cleaning tank (100). Its inner cavity is equipped with a stirring assembly (300). Wastewater from the disinfection and washing pool (110) is introduced into the inner cavity of the coagulation tank (200) through a pipe pump and coagulated. The purification tank (400) is located on one side of the coagulation tank (200). The purified water after sedimentation in the coagulation tank (200) is introduced into the inner cavity of the purification tank (400) by a pipeline pump and filtered and purified.
2. The laboratory instrument cleaning device with sewage treatment function according to claim 1, characterized in that: The disinfection and washing pool (110) is equipped with an ultrasonic transducer (1101) and multiple ultraviolet lamps (1102) on its inner side.
3. The laboratory instrument cleaning device with sewage treatment function according to claim 1, characterized in that: The cleaning tank (100) also has a storage chamber (140) at the bottom inside. The storage chamber (140) is also equipped with an ultrasonic generator corresponding to the ultrasonic transducer (1101). The front of the storage chamber (140) has a door panel (150) that matches it.
4. A laboratory instrument cleaning device with sewage treatment function according to claim 1, characterized in that: The coagulation tank (200) is equipped with a suction pipe pump (220) connected to the inner cavity of the disinfection and washing tank (110) on one side of the upper part. The top side of the coagulation tank (200) has a dosing port connected to its inner cavity and a cover (230) corresponding to the dosing port. The bottom of the coagulation tank (200) is equipped with a discharge valve (240). The top of the coagulation tank (200) is also provided with a storage trough (210) on the side near the disinfection and washing pool (110).
5. A laboratory instrument cleaning device with sewage treatment function according to claim 1, characterized in that: The stirring assembly (300) includes a stirring rod (310) with its upper end horizontally rotatably mounted on the top of the inner side of the coagulation tank (200), a pulley one (320) fixed to the upper end of the stirring rod (310), a pulley two (330) horizontally rotatably mounted on the upper end of the coagulation tank (200) via a rotating shaft, a belt (340) matching and connected to the pulley one (320) and the pulley two (330), and a reducer (350) disposed at the upper end of the coagulation tank (200) and used to drive the pulley two (330) to rotate axially.
6. A laboratory instrument cleaning device with wastewater treatment function according to claim 1, characterized in that: The top of the purification tank (400) is also equipped with a suction pipe pump (420) for introducing the settled water in the coagulation tank (200) into the inner cavity of the purification tank (400). The top of the purification tank (400) is equipped with a hollow water distribution plate (410), and the water distribution plate (410) is connected to the output end of the suction pipe pump (420). Several spray holes (4101) are opened at the bottom of the water distribution plate (410).
7. A laboratory instrument cleaning device with sewage treatment function according to claim 1, characterized in that: The purification box (400) is also equipped with a filter assembly (500). The filter assembly (500) includes a filter screen (510) located on the upper inner side of the purification box (400), an activated carbon filter layer (520) located below the filter screen (510), and a manganese sand filter layer (530) located below the activated carbon filter layer (520). The filter screen (510), the activated carbon filter layer (520) and the manganese sand filter layer (530) are installed in a drawer-type pull-out installation with respect to the inner side of the purification box (400).
8. A laboratory instrument cleaning device with sewage treatment function according to claim 1, characterized in that: The bottom of the purification box (400) is provided with a second discharge valve (430) connected to its inner cavity, and the front of the purification box (400) is also provided with a maintenance door (440) corresponding to the filter assembly (500).