Full-automatic pass type backboard cleaning machine

CN224657508UActive Publication Date: 2026-08-21KUNSHAN THONGLAY HARDWARE MACHINERY CO LTD
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Patent Information

Application Number
CN202521834864.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-27
Publication Date
2026-08-21
Estimated Expiration
2035-08-27

AI Technical Summary

Technical Problem

[0003]传统回篮清洗机在对工件进行清洗时,其篮筐的结构相对单一,一般仅支撑清洗过程中的工件收纳放置功能,清洗过程中被挤压堆叠在内侧的工件的清洗效果因受到外层工件阻挡而无法得到保障,虽然现有的一些装置会采用装配多方向的喷头进行多角度冲洗,但仍无法从根本上解决其内侧所堆叠的零件表面不能得到良好冲洗的情况,故在此提出一种全自动通过式回篮清洗机用于解决上述问题

Benefits of technology

[0022] 1. The fully automatic through-type basket cleaning machine uses a feeding mechanism to place the workpieces to be cleaned in the baskets. The outer frame is then placed on a mesh belt turning conveyor for transport. When the basket is transported to the bottom of the spray device, the square transmission rod is inserted into the slot, and the basket can be rotated through the square transmission rod. During the rotation of the basket, the workpieces inside roll, allowing them to be evenly sprayed and rinsed. This effectively avoids the situation where the workpieces on the inside after stacking cannot be effectively rinsed.

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Abstract

The utility model relates to back basket cleaning machine technical field, and disclose full -automatic through type back basket cleaning machine, including the casing, the casing inside is provided with the mesh belt type turning conveyor, the mesh belt type turning conveyor extends the outside of casing, the casing top wall is fixedly connected with the spray set, the spray set sets up in the mesh belt type turning conveyor top, the casing inside is provided with the discharging mechanism. Through the design of discharging mechanism, the workpiece of waiting for washing is placed in the basket, then the outer frame is placed on the mesh belt type turning conveyor and is conveyed, when the basket is transported to below the spray set, after square transmission rod is inserted into the slot, can control the basket rotation through square transmission rod, the workpiece in the basket rotates in the process and rolls, makes it can accept the spray flush even in the process of rolling, in this way effectively avoids the workpiece in the inside after stacking cannot effectively get the situation of washing.
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Description

Technical Field

[0001] This utility model relates to the technical field of basket return cleaning machines, and in particular to a fully automatic through-type basket return cleaning machine. Background Technology

[0002] When cleaning hydraulic valve components and other workpieces, a basket cleaning machine is often used. Specifically, the parts to be cleaned are placed in a cleaning basket, and during the process of conveying and transferring the cleaning basket, they are cleaned by passing through different cleaning stations.

[0003] Traditional basket cleaning machines have a relatively simple basket structure, generally only supporting the storage and placement of workpieces during the cleaning process. The cleaning effect of workpieces that are squeezed and stacked on the inside cannot be guaranteed due to the obstruction of the outer workpieces. Although some existing devices use multi-directional nozzles for multi-angle rinsing, they still cannot fundamentally solve the problem that the surface of the parts stacked on the inside cannot be properly cleaned. Therefore, a fully automatic through-type basket cleaning machine is proposed to solve the above problems. Utility Model Content

[0004] To address the aforementioned problems, this utility model provides a fully automatic through-type basket cleaning machine.

[0005] The fully automatic through-type basket cleaning machine provided by this utility model adopts the following technical solution:

[0006] A fully automatic through-type basket washing machine includes a housing, inside which is a mesh belt turning conveyor that extends out of the housing. A spraying device is fixedly connected to the top wall of the housing and is located on top of the mesh belt turning conveyor. A material discharge mechanism is provided inside the housing.

[0007] The feeding mechanism includes an outer frame, which is placed on top of the mesh belt turning conveyor. A basket is installed inside the outer frame, and round rods are fixedly connected to both ends of the basket. The round rods extend out of the outer frame and are rotatably connected to the outer frame. An installation plate is provided on the front side of the outer frame and is located at the bottom of the spraying device. A first electric push rod is fixedly connected to the installation plate. One end of the first electric push rod is fixedly connected to the front side wall of the inner cavity of the housing. A square transmission rod is rotatably connected to the inner side of the installation plate. One end of one of the round rods has a slot, and the square transmission rod matches the slot.

[0008] By adopting the above technical solution, the workpieces to be cleaned are placed in a basket, and then the outer frame is placed on a mesh belt turning conveyor for conveying. When the basket is transported to the bottom of the spraying device, the square transmission rod is inserted into the slot and the basket can be rotated by the square transmission rod. During the rotation of the basket, the workpieces inside roll, so that they can be evenly sprayed and rinsed, thereby effectively avoiding the situation where the workpieces on the inside after stacking cannot be effectively rinsed.

[0009] Preferably, a first motor is fixedly connected to the top of the mounting plate, and a first bevel gear is fixedly connected to the first motor via an output shaft. A second bevel gear is fixedly connected to the outside of the square transmission rod, and the first bevel gear is disposed on the top of the second bevel gear, and the first bevel gear meshes with the second bevel gear.

[0010] By adopting the above technical solution, the first motor drives the first bevel gear to rotate after it starts working.

[0011] Preferably, a limiting telescopic plate is fixedly connected to the outer side of the mounting plate, and one end of the limiting telescopic plate is fixedly connected to the front side wall of the inner cavity of the housing.

[0012] By adopting the above technical solution, the limiting telescopic plate limits the installation plate, enabling it to maintain stable horizontal movement.

[0013] Preferably, an auxiliary frame is fixedly connected to the rear side wall of the inner cavity of the housing. Two movable blocks are slidably connected inside the auxiliary frame. A main frame is fixedly connected to the outer side of the movable blocks. A side clamp is slidably connected inside the main frame. Rectangular frame plates are fixedly connected to both sides of the outer frame. The two side clamps extend into the inner side of the two rectangular frame plates respectively. The side clamps fit against the inner side of the rectangular frame plates. A second electric push rod is fixedly connected to one side of the movable block. One end of the second electric push rod is fixedly connected to one side of the side clamp.

[0014] By adopting the above technical solution, the side clamps clamp the outer frame from both sides to improve its stability during the spray rinsing process.

[0015] Preferably, a first bidirectional threaded rod is rotatably connected inside the auxiliary frame. The first bidirectional threaded rod passes through two movable blocks in sequence, and the first bidirectional threaded rod is threadedly connected to the two movable blocks respectively. A second motor is fixedly connected to the outside of the auxiliary frame, and the second motor is fixedly connected to the first bidirectional threaded rod through an output shaft.

[0016] By adopting the above technical solution, the threads at both ends of the first bidirectional threaded rod are opposite in direction, which can drive the two movable blocks to move towards or away from each other.

[0017] Preferably, a limiting plate is fixedly connected to both the front and rear side walls of the inner cavity of the basketball hoop, a positioning plate is fixedly connected to the top of the limiting plate, a cover plate is provided on the top of the basketball hoop, the cover plate fits against the top of the limiting plate, the positioning plate penetrates through the cover plate, a fixing plate is provided on the top of the cover plate, two locking blocks are slidably connected inside the fixing plate, the locking blocks extend out of the fixing plate and penetrate through the positioning plate, a second bidirectional threaded rod is rotatably connected inside the fixing plate, the second bidirectional threaded rod passes through the two locking blocks in sequence and is threadedly connected to the locking blocks, a spring is fixedly connected to one side of the locking block, one end of the spring is fixedly connected to the inner side of the fixing plate, and the second bidirectional threaded rod passes through the spring.

[0018] By adopting the above technical solution, the threads at both ends of the second bidirectional threaded rod are opposite in direction, which can drive the two locking blocks to move towards or away from each other. The spring applies an elastic force to the locking blocks, which can improve the stability of the second bidirectional threaded rod after rotation.

[0019] Preferably, the mesh belt turning conveyor is fixedly connected to a limit strip, which is respectively attached to the front and rear sides of the outer frame. A fan device is fixedly connected inside the shell, and the fan device is located on one side of the spraying device.

[0020] By adopting the above technical solution, the limiting strip limits the outer frame in the front and back, thus preventing the outer frame from shaking.

[0021] In summary, this utility model has the following beneficial technical effects:

[0022] 1. The fully automatic through-type basket cleaning machine uses a feeding mechanism to place the workpieces to be cleaned in the baskets. The outer frame is then placed on a mesh belt turning conveyor for transport. When the basket is transported to the bottom of the spray device, the square transmission rod is inserted into the slot, and the basket can be rotated through the square transmission rod. During the rotation of the basket, the workpieces inside roll, allowing them to be evenly sprayed and rinsed. This effectively avoids the situation where the workpieces on the inside after stacking cannot be effectively rinsed.

[0023] 2. The fully automatic through-type basket cleaning machine combines the function of conveying baskets with the function of rotating baskets on the basis of mesh belt turning conveyor. It can effectively improve the cleaning efficiency and cleaning quality of workpieces. In addition to achieving the above functions, it has a high degree of automation, simple structural design, and effectively controls the use cost, making it more suitable for widespread use. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the structure of this utility model;

[0025] Figure 2 This is a top view of the structure of this utility model;

[0026] Figure 3 This is a schematic diagram of the outer frame structure in this utility model;

[0027] Figure 4 This is a schematic diagram of the structure of the square transmission rod after it is separated from the slot in this utility model.

[0028] Figure 5 for Figure 4 Enlarged view of point A in the image;

[0029] Figure 6 This is a cross-sectional view of the auxiliary frame in this utility model;

[0030] Figure 7 for Figure 6 Enlarged view of point B in the image;

[0031] Figure 8 This is a schematic diagram of the structure of the cover plate and the basket after they are separated in this utility model;

[0032] Figure 9 for Figure 8 Enlarged view of point C in the image.

[0033] Explanation of reference numerals in the attached drawings: 1. Shell; 2. Mesh belt turning conveyor; 3. Spraying device; 4. Discharging mechanism; 41. Outer frame; 42. Basket; 43. Round rod; 44. Mounting plate; 45. First electric push rod; 46. Square transmission rod; 47. Slot; 48. First motor; 49. First bevel gear; 491. Second bevel gear; 492. Limiting telescopic plate; 493. Auxiliary frame; 494. Movable block; 495. Main frame; 496. Side clamping plate; 497. Rectangular frame plate; 498. Second electric push rod; 499. First bidirectional threaded rod; 481. Second motor; 482. Limiting plate; 483. Positioning plate; 484. Cover plate; 485. Fixing plate; 486. Locking block; 487. Second bidirectional threaded rod; 488. Limiting strip; 5. Fan device. Detailed Implementation

[0034] The following is in conjunction with the appendix Figure 1 -Appendix Figure 9 The present invention will be described in further detail below.

[0035] This utility model discloses a fully automatic through-type basket washing machine. (See reference...) Figures 1-9 The device includes a housing 1, a mesh belt turning conveyor 2 is installed inside the housing 1, the mesh belt turning conveyor 2 extends out of the housing 1, a spraying device 3 is fixedly connected to the top wall of the housing 1, the spraying device 3 is installed on the top of the mesh belt turning conveyor 2, and a material discharge mechanism 4 is installed inside the housing 1.

[0036] The feeding mechanism 4 includes an outer frame 41, which is placed on top of the mesh belt turning conveyor 2. A basket 42 is provided inside the outer frame 41. Round rods 43 are fixedly connected to both the front and rear ends of the basket 42. The round rods 43 extend out of the outer frame 41 and are rotatably connected to the outer frame 41. An installation plate 44 is provided on the front side of the outer frame 41. The installation plate 44 is located at the bottom of the spraying device 3. A first electric push rod 45 is fixedly connected to the installation plate 44. One end of the first electric push rod 45 is fixedly connected to the front side wall of the inner cavity of the housing 1.

[0037] A square transmission rod 46 is rotatably connected to the inner side of the mounting plate 44. One end of a round rod 43 has a slot 47. The square transmission rod 46 matches the slot 47. The workpiece to be cleaned is placed in the basket 42. Then, the outer frame 41 is placed on the mesh belt turning conveyor 2 for conveying. When the basket 42 is transported to the bottom of the spray device 3, the square transmission rod 46 is inserted into the slot 47. The basket 42 can be rotated by the square transmission rod 46. During the rotation of the basket 42, the workpiece inside it rolls. During the rolling process, it can be evenly sprayed and rinsed, thus effectively avoiding the situation where the workpieces on the inside after stacking cannot be effectively rinsed.

[0038] A first motor 48 is fixedly connected to the top of the mounting plate 44. The first motor 48 is fixedly connected to a first bevel gear 49 via an output shaft. A second bevel gear 491 is fixedly connected to the outside of the square transmission rod 46. The first bevel gear 49 is located on top of the second bevel gear 491 and meshes with the second bevel gear 491. After the first motor 48 works, it drives the first bevel gear 49 to rotate. A limiting telescopic plate 492 is fixedly connected to the outside of the mounting plate 44. One end of the limiting telescopic plate 492 is fixedly connected to the front side wall of the inner cavity of the housing 1. The limiting telescopic plate 492 limits the mounting plate 44 to maintain stable horizontal movement.

[0039] An auxiliary frame 493 is fixedly connected to the rear wall of the inner cavity of the shell 1. Two movable blocks 494 are slidably connected inside the auxiliary frame 493. A main frame 495 is fixedly connected to the outside of the movable blocks 494. A side clamping plate 496 is slidably connected inside the main frame 495. Rectangular frame plates 497 are fixedly connected to both sides of the outer frame 41. The two side clamping plates 496 extend into the inner side of the two rectangular frame plates 497 respectively. The side clamping plates 496 fit against the inner side of the rectangular frame plates 497. A second electric push rod 498 is fixedly connected to one side of the movable block 494. One end of the second electric push rod 498 is fixedly connected to one side of the side clamping plate 496. The side clamping plates 496 clamp the outer frame 41 from both sides to improve its stability during the spray rinsing process.

[0040] The auxiliary frame 493 is rotatably connected to a first bidirectional threaded rod 499, which passes through two movable blocks 494 in sequence. The first bidirectional threaded rod 499 is threadedly connected to the two movable blocks 494 respectively. The auxiliary frame 493 is fixedly connected to a second motor 481, which is fixedly connected to the first bidirectional threaded rod 499 through an output shaft. The threads at both ends of the first bidirectional threaded rod 499 are in opposite directions, which can drive the two movable blocks 494 to move towards each other or away from each other.

[0041] Limiting plates 482 are fixedly connected to the front and rear side walls of the inner cavity of the basket 42. A positioning plate 483 is fixedly connected to the top of the limiting plate 482. A cover plate 484 is provided on the top of the basket 42. The cover plate 484 fits against the top of the limiting plate 482. The positioning plate 483 passes through the cover plate 484. A fixing plate 485 is provided on the top of the cover plate 484. Two locking blocks 486 are slidably connected inside the fixing plate 485. The locking blocks 486 extend out of the outside of the fixing plate 485 and pass through the positioning plate 483. A second bidirectional threaded rod 487 is rotatably connected inside the fixing plate 485. The second bidirectional threaded rod 487 passes through the two locking blocks 486 in sequence and is connected to the locking blocks 486 by threads.

[0042] A spring is fixedly connected to one side of the locking block 486. One end of the spring is fixedly connected to the inside of the fixing plate 485. A second bidirectional threaded rod 487 passes through the spring. The threads at both ends of the second bidirectional threaded rod 487 are in opposite directions, which can drive the two locking blocks 486 to move towards or away from each other. The spring applies an elastic force to the locking blocks 486, which can improve the stability of the second bidirectional threaded rod 487 after rotation. A limit strip 488 is fixedly connected to the mesh belt turning conveyor 2. The limit strip 488 is respectively attached to the front and rear sides of the outer frame 41. A fan device 5 is fixedly connected inside the shell 1. The fan device 5 is set on one side of the spray device 3. The limit strip 488 limits the front and rear of the outer frame 41, which can prevent the outer frame 41 from shaking.

[0043] In actual operation, when using this device, first connect the power supply. The workpiece to be cleaned can be placed in the basket 42. After the workpiece is placed, close the cover plate 484 over the opening of the basket 42. Specifically, when closing, the cover plate 484 is placed on top of the limiting plate 482, and the positioning plate 483 passes through the cover plate 484. Then, place the fixing plate 485 on top of the cover plate 484. At this time, the positioning plate 483 also passes through the fixing plate 485. Then, rotate the second bidirectional threaded rod 487. The second bidirectional threaded rod 487 drives the two locking blocks 48. 6. After the opposing movement causes the locking block 486 to pass through the positioning plate 483, the cover plate 484 is installed. Then, the outer frame 41 is placed on the mesh belt turning conveyor 2. When placing it, it is necessary to ensure that the outer frame 41 is between the two limit bars 488. After it is placed, the mesh belt turning conveyor 2 transports the outer frame 41. When it is transported to the bottom of the spray device 3, the spray device 3 performs high-pressure rinsing on the workpiece. The mesh belt turning conveyor 2 and the spray device 3 in this device are existing structures, so they will not be described in detail here.

[0044] Before the outer frame 41 is rinsed directly below the spray device 3, the second electric push rod 498 operates and pushes the side clamping plate 496, causing the side clamping plate 496 to move into the rectangular frame plate 497. Then, the second motor 481 operates and drives the first bidirectional threaded rod 499 to rotate. The first bidirectional threaded rod 499 drives the two movable blocks 494 to move towards each other. The movable blocks 494 drive the main frame 495 to move. The main frame 495 drives the side clamping plate 496 to move. At this time, the two side clamping plates 496 tightly clamp the outer frame plate to improve the stability during the rinsing process.

[0045] After the outer frame plate is clamped, the first electric push rod 45 operates and pushes the mounting plate 44 toward the outer frame plate until the square transmission rod 46 is inserted into the slot 47. Then, the first motor 48 operates and drives the first bevel gear 49 to rotate. The first bevel gear 49 drives the second bevel gear 491 to rotate. The second bevel gear 491 drives the square transmission rod 46 to rotate. The square transmission rod 46 drives the inserted round rod 43 to rotate. This round rod 43 drives the basket 42 to rotate. During the rotation, the workpieces inside the basket 42 are tumbled. Different workpieces can be effectively cleaned during the tumbling, which improves the cleaning efficiency and cleaning quality. After cleaning, as the workpieces continue to be transported, after passing under the blower device 5, the blower device 5 blows out high-pressure airflow downwards to dry them.

[0046] The above are all preferred embodiments of this utility model, and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape and principle of this utility model should be covered within the scope of protection of this utility model.

Claims

1. A fully automatic through-type basket washing machine, characterized in that: Includes a housing (1), inside which is a mesh belt turning conveyor (2), the mesh belt turning conveyor (2) extends out of the housing (1), a spraying device (3) is fixedly connected to the top wall of the housing (1), the spraying device (3) is located on the top of the mesh belt turning conveyor (2), and a feeding mechanism (4) is provided inside the housing (1); The feeding mechanism (4) includes an outer frame (41), which is placed on top of the mesh belt turning conveyor (2). A basket (42) is provided inside the outer frame (41). A round rod (43) is fixedly connected to both the front and rear ends of the basket (42). The round rod (43) extends out of the outer frame (41) and is rotatably connected to the outer frame (41). An mounting plate (44) is provided on the front side of the outer frame (41). The mounting plate (44) is located at the bottom of the spraying device (3). A first electric push rod (45) is fixedly connected to the mounting plate (44). One end of the first electric push rod (45) is fixedly connected to the front side wall of the inner cavity of the housing (1). A square transmission rod (46) is rotatably connected to the inner side of the mounting plate (44). One end of one of the round rods (43) is provided with a slot (47). The square transmission rod (46) matches the slot (47).

2. The fully automatic through-type basket cleaning machine according to claim 1, characterized in that: The mounting plate (44) is fixedly connected to the top of a first motor (48), and the first motor (48) is fixedly connected to a first bevel gear (49) via an output shaft. The square transmission rod (46) is fixedly connected to a second bevel gear (491). The first bevel gear (49) is located on the top of the second bevel gear (491), and the first bevel gear (49) meshes with the second bevel gear (491).

3. The fully automatic through-type basket cleaning machine according to claim 1, characterized in that: The mounting plate (44) is fixedly connected to a limiting telescopic plate (492) on the outside, and one end of the limiting telescopic plate (492) is fixedly connected to the front side wall of the inner cavity of the housing (1).

4. The fully automatic through-type basket cleaning machine according to claim 1, characterized in that: An auxiliary frame (493) is fixedly connected to the rear wall of the inner cavity of the housing (1). Two movable blocks (494) are slidably connected inside the auxiliary frame (493). A main frame (495) is fixedly connected to the outer side of the movable blocks (494). A side clamp (496) is slidably connected inside the main frame (495). Rectangular frame plates (497) are fixedly connected to both sides of the outer frame (41). The two side clamps (496) extend into the inner side of the two rectangular frame plates (497). The side clamps (496) are in contact with the inner side of the rectangular frame plates (497). A second electric push rod (498) is fixedly connected to one side of the movable block (494). One end of the second electric push rod (498) is fixedly connected to one side of the side clamp (496).

5. The fully automatic through-type basket cleaning machine according to claim 4, characterized in that: The auxiliary frame (493) is rotatably connected to a first bidirectional threaded rod (499), which passes through two movable blocks (494) in sequence and is threaded to the two movable blocks (494) respectively. The auxiliary frame (493) is fixedly connected to a second motor (481), which is fixedly connected to the first bidirectional threaded rod (499) through an output shaft.

6. The fully automatic through-type basket cleaning machine according to claim 1, characterized in that: A limiting plate (482) is fixedly connected to both the front and rear side walls of the inner cavity of the basket (42). A positioning plate (483) is fixedly connected to the top of the limiting plate (482). A cover plate (484) is provided on the top of the basket (42). The cover plate (484) fits against the top of the limiting plate (482). The positioning plate (483) penetrates through the cover plate (484). A fixing plate (485) is provided on the top of the cover plate (484). Two locking blocks (486) are slidably connected inside the fixing plate (485). The locking block (486) extends out of the fixed plate (485), the locking block (486) passes through the positioning plate (483), and a second bidirectional threaded rod (487) is rotatably connected inside the fixed plate (485). The second bidirectional threaded rod (487) passes through two locking blocks (486) in sequence and is threadedly connected to the locking blocks (486). A spring is fixedly connected to one side of the locking block (486), and one end of the spring is fixedly connected to the inside of the fixed plate (485). The second bidirectional threaded rod (487) passes through the spring.

7. The fully automatic through-type basket washing machine according to claim 1, characterized in that: The mesh belt turning conveyor (2) is fixedly connected with a limit strip (488), which is attached to the front and rear sides of the outer frame (41) respectively. A fan device (5) is fixedly connected inside the shell (1), and the fan device (5) is located on one side of the spray device (3).