Rotary spray cleaning apparatus

Abstract

The utility model discloses a rotary spray cleaning equipment belongs to the technical field of cleaning equipment, including frame, be equipped with the cleaning tank in the frame, the one side of cleaning tank is equipped with the control box, the one side fixed mounting of cleaning tank has the support plate, the one side of cleaning tank is equipped with pneumatic door mechanism, the bottom end inner wall of cleaning tank and the top end between support plate all are equipped with two symmetrical distribution's slide rail, two slide rails all slide installation has the slide plate, two slide plate top all rotate and install the location clamping mechanism, the one side of cleaning tank away from support plate is equipped with two symmetrical distribution's pneumatic cylinder, two pneumatic cylinder piston axle all slide through the cleaning tank. The utility model through location clamping mechanism clamping work piece, then through the pneumatic cylinder drive slide plate with work piece moves to the cleaning tank, through the spray subassembly cleaning work piece, and can through the drive subassembly drive location clamping mechanism with work piece rotation, be convenient for for work piece overall cleaning, be favorable to the cleaning efficiency of equipment.

Description

Technical Field

[0001] This utility model relates to the field of cleaning equipment technology, and more specifically, to rotary spray cleaning equipment. Background Technology

[0002] The core function of a distributor is to ensure a stable and consistent supply of signals or resources to multiple output terminals by rationally allocating input signals or resources, and to adjust and optimize them according to demand. After the distributor is manufactured, a cleaning machine is needed to clean the surface of the distributor.

[0003] Some existing cleaning equipment lacks the ability to rotate the workpiece, which is insufficient for thorough cleaning of the distributor and thus reduces the cleaning effect on the workpiece. Therefore, we propose a rotary spray cleaning system. Utility Model Content

[0004] To solve the above problems, this utility model provides a rotary spray cleaning device, which adopts the following technical solution:

[0005] The rotary spray cleaning equipment includes a frame, a cleaning tank inside the frame, a control box on one side of the cleaning tank, a support plate fixedly installed on one side of the cleaning tank, a pneumatic door mechanism on one side of the cleaning tank, two symmetrically distributed slide rails between the bottom inner wall of the cleaning tank and the top of the support plate, slide plates slidably mounted on both slide rails, and positioning clamping mechanisms rotatably mounted on the top of both slide plates, two symmetrically distributed cylinders on the side of the cleaning tank away from the support plate, the piston shafts of both cylinders slidingly penetrating the cleaning tank, and the piston shafts of both cylinders being fixedly connected to the opposite side of the slide plate on the same side, a water tank fixedly installed on the top of the frame, located on the side of the cleaning tank away from the support plate, a spray assembly on the inner wall of the side of the cleaning tank away from the support plate, drive components below the two positioning clamping mechanisms, casters at the four corners of the bottom of the frame, and a support assembly at the bottom of the frame.

[0006] By adopting the above technical solution, the equipment can be moved by the universal wheels during use, which improves the convenience of equipment movement. After the equipment is moved to a suitable position, the frame can be raised as a whole by the support components, which helps to maintain the stability of the equipment. The pneumatic door mechanism is moved by the control box, thereby opening one side of the cleaning tank. The support plate is equipped with a robotic arm on the side away from the cleaning tank. The robotic arm clamps the workpiece and moves it above the two positioning clamping mechanisms. The positioning clamping mechanisms hold and fix the workpiece. Then, the cylinder drives the slide plate on the same side to move the workpiece into the cleaning tank. After the workpiece moves into the cleaning tank, the pneumatic door mechanism closes the cleaning tank. Then, the spray assembly sprays water from the water tank onto the surface of the workpiece, which can clean the workpiece. The drive assembly can drive the positioning clamping mechanism to rotate synchronously with the same group of workpieces, which makes it easier for the equipment to clean different surfaces of the workpiece and improves the cleaning efficiency of the equipment.

[0007] Furthermore, the spray assembly includes a spray pipe located on the inner wall of the cleaning tank away from the support plate. The spray pipe is composed of multiple branch pipes. Each branch pipe has multiple nozzles arranged in a straight line on its side wall. A spray pump is located at the top of the water tank. One end of the spray pump passes through the water tank. A connecting pipe connects the spray pump and the spray pipe.

[0008] By adopting the above technical solution, when the workpiece is moved into the cleaning tank, the water source inside the tank is drawn into the spray pipe by the spray pump, and the water source is sprayed onto the surface of the workpiece through the nozzle, which can achieve the function of cleaning the workpiece.

[0009] Furthermore, the drive assembly includes two geared motors located at the bottom of the cleaning tank. Two symmetrically distributed rotating shafts are rotatably mounted on the inner wall of the bottom of the cleaning tank. The bottom ends of the two rotating shafts rotatably penetrate the cleaning tank and are respectively fixedly connected to the output shaft of the geared motor on the same side. The bottom ends of the two positioning and clamping mechanisms are fixedly mounted with connecting rods. The bottom ends of the two connecting rods penetrate the sliding plate on the same side. The bottom ends of the two connecting rods are fixedly fitted with second discs. The two first discs are in contact with the second discs on the same side.

[0010] By adopting the above technical solution, when the positioning and clamping mechanism moves into the cleaning tank, the second disc at the bottom of the positioning and clamping mechanism contacts the first disc on the same side. Then, the geared motor drives the rotating shaft on the same side to rotate, and the rotating shaft drives the first disc on the same side to rotate. Through the friction between the first disc and the second disc on the same side, the first disc drives the second disc on the same side to rotate, and the second disc drives the positioning and clamping mechanism on the same side to rotate with the workpiece. This facilitates the equipment to clean the workpiece thoroughly and improves the cleaning effect of the equipment on the workpiece.

[0011] Furthermore, rubber rings are fixedly fitted on the sidewalls of both the first and second disks, and the sidewalls of the rubber rings are provided with multiple protrusions distributed in a ring array.

[0012] By adopting the above technical solution, both the first and second disks are provided with rubber rings on their sidewalls, and the sidewalls of the rubber rings are provided with protrusions, which helps to increase the friction between the first disk and the second disk on the same side, thereby helping to maintain the stability of the positioning and clamping mechanism and the rotation of the workpiece on the same side.

[0013] Furthermore, the support components include hydraulic cylinders at the four corners of the bottom of the frame, with base plates fixedly installed at the piston shaft ends of the hydraulic cylinders, and anti-slip pads at the bottom of the base plates.

[0014] By adopting the above technical solution, when the equipment is moved to a suitable position, the hydraulic cylinder drives the bottom plate on the same side to descend and contact the ground, thereby causing the frame to rise with the casters, which can play the role of supporting and stabilizing the equipment, which is conducive to maintaining the stability of the equipment. In addition, the bottom of the bottom plate is equipped with anti-slip pads, which helps to increase the friction between the bottom plate and the ground.

[0015] Furthermore, a filter is fixedly installed at the top of the water tank, and a conduit is provided between one end of the filter and the water tank. A water pumping pipe is connected between the cleaning tanks.

[0016] By adopting the above technical solution, a wastewater collection area is set on one side of the cleaning tank to facilitate the collection of wastewater. The wastewater inside the wastewater collection area is extracted through a filter, which can also filter the wastewater. The filtered wastewater is then returned to the water tank for reuse, which helps to improve the utilization rate of water resources and reduce water waste.

[0017] In summary, this utility model has the following beneficial technical effects:

[0018] (1) In this utility model, a robotic arm, as in the prior art, is provided on one side of the support plate. The robotic arm holds the workpiece and places it on the top of the positioning clamping mechanism. The positioning clamping mechanism holds the workpiece, and then the slide plate is driven by the cylinder to move the workpiece into the cleaning tank. The workpiece is cleaned by the spray assembly, and the positioning clamping mechanism can be driven by the drive assembly to rotate the workpiece, which facilitates comprehensive cleaning of the workpiece and helps to improve the cleaning efficiency of the equipment.

[0019] (2) In this utility model, wastewater inside the cleaning tank can be extracted by a filter, filtered by the filter and then introduced into the cleaning tank, which can play the role of recycling wastewater, which is conducive to reducing the waste of water resources and improving the utilization rate of water resources, saving energy and protecting the environment. Attached Figure Description

[0020] Figure 1 This is a front view of the rotary spray cleaning equipment of this utility model;

[0021] Figure 2This utility model relates to a rotary spray cleaning device. Figure 1 Enlarged view of A in the middle;

[0022] Figure 3 This is a side view of the rotary spray cleaning device of this utility model;

[0023] Figure 4 This is a top view of the rotary spray cleaning equipment of this utility model.

[0024] Explanation of the labels in the diagram:

[0025] 1. Frame; 2. Pneumatic door mechanism; 3. Support plate; 4. Slide rail; 5. Positioning and clamping mechanism; 6. Cleaning tank; 7. Spray pipe; 8. Filter; 9. Cylinder; 10. Spray pump; 11. Water tank; 12. Hydraulic cylinder; 13. Base plate; 14. Casters; 15. Gear motor; 16. Shaft; 17. First disc; 18. Connecting rod; 19. Second disc. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0027] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0028] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0029] The following is in conjunction with the appendix Figures 1-4 The present invention will be described in further detail below.

[0030] Please see Figures 1-4 The rotary spray cleaning equipment includes a frame 1, a cleaning tank 6 inside the frame 1, a control box on one side of the cleaning tank 6, a support plate 3 fixedly installed on one side of the cleaning tank 6, a pneumatic door mechanism 2 on one side of the cleaning tank 6, two symmetrically distributed slide rails 4 between the bottom inner wall of the cleaning tank 6 and the top of the support plate 3, sliding plates on both slide rails 4, and a positioning clamping mechanism 5 rotatably installed on the top of each of the two slide plates, two symmetrically distributed cylinders 9 on the side of the cleaning tank 6 away from the support plate 3, the piston shafts of the two cylinders 9 slidingly penetrating the cleaning tank 6, and the piston shafts of the two cylinders 9 being fixedly connected to the opposite side of the slide plate on the same side, respectively, and a water tank 11 fixedly installed on the top of the frame 1, the water tank 11 being located on the side of the cleaning tank 6 away from the support plate 3, and a spray assembly on the inner wall of the side of the cleaning tank 6 away from the support plate 3.

[0031] The spray assembly includes a spray pipe 7 located on the inner wall of the cleaning tank 6 away from the support plate 3. The spray pipe 7 is composed of multiple branch pipes. Each branch pipe has multiple nozzles arranged in a straight line on its side wall. A spray pump 10 is located at the top of the water tank 11. One end of the spray pump 10 passes through the water tank 11. A connecting pipe connects the spray pump 10 and the spray pipe 7.

[0032] When the equipment is in use, the pneumatic door mechanism 2 is moved by controlling the control box, thereby opening one side of the cleaning tank 6. The support plate 3 is equipped with a robotic arm on the side away from the cleaning tank 6. The robotic arm clamps the workpiece and moves it above the two positioning clamping mechanisms 5. The positioning clamping mechanisms 5 clamp and fix the workpiece. Then, the cylinder 9 drives the slide plate on the same side to move the workpiece into the cleaning tank 6. After the workpiece moves into the cleaning tank 6, the pneumatic door mechanism 2 is operated to close the cleaning tank 6. After the workpiece moves into the cleaning tank 6, the spray pump 10 draws water from the water tank 11 and enters the spray pipe 7. The water is sprayed onto the surface of the workpiece through the nozzle, which can achieve the purpose of cleaning the workpiece.

[0033] Each of the two positioning and clamping mechanisms 5 has a drive assembly below it. The drive assembly includes two geared motors 15 located at the bottom of the cleaning tank 6. Two symmetrically distributed rotating shafts 16 are rotatably mounted on the inner wall of the bottom of the cleaning tank 6. The bottom ends of the two rotating shafts 16 rotatably pass through the cleaning tank 6 and are respectively fixedly connected to the output shaft of the geared motor 15 on the same side. Each of the two positioning and clamping mechanisms 5 has a connecting rod 18 fixedly mounted at its bottom end. The bottom ends of the two connecting rods 18 pass through the sliding plate on the same side. A second disc 19 is fixedly sleeved on the bottom end of each of the two connecting rods 18. The two first discs 17 are in contact with the second discs 19 on the same side. When the positioning and clamping mechanism 5 moves into the cleaning tank 6, the second disc 19 at the bottom of the positioning and clamping mechanism 5 contacts the first disc 17 on the same side. Then, the geared motor 15 drives the rotating shaft 16 on the same side to rotate, and the rotating shaft 16 drives the first disc 17 on the same side to rotate. Through the friction between the first disc 17 and the second disc 19 on the same side, the first disc 17 drives the second disc 19 on the same side to rotate. The second disc 19 drives the positioning and clamping mechanism 5 on the same side to rotate with the workpiece, which facilitates the equipment to clean the workpiece thoroughly and improves the cleaning effect of the equipment on the workpiece.

[0034] Both the first disk 17 and the second disk 19 are fixedly fitted with rubber rings on their sidewalls. The sidewalls of the rubber rings are provided with multiple protrusions arranged in a ring array. The rubber rings on the sidewalls of the first disk 17 and the second disk 19 on the same side are provided with protrusions, which helps to increase the friction between the first disk 17 and the second disk 19 on the same side, thereby helping to maintain the stability of the positioning and clamping mechanism 5 and the rotation of the workpiece on the same side.

[0035] A filter 8 is fixedly installed at the top of the water tank 11. A conduit is provided between one end of the filter 8 and the water tank 11. A water pumping pipe is connected between the filter 8 and the cleaning tank 6. A wastewater collection area is set on one side of the cleaning tank 6 to facilitate the collection of wastewater. The wastewater inside the wastewater collection area is extracted through the filter 8, and the filter 8 can filter the wastewater. The filtered wastewater re-enters the water tank 11 for subsequent reuse, which helps to improve the utilization rate of water resources and reduce the waste of water resources.

[0036] The frame 1 is equipped with casters 14 at each of its four bottom corners. The bottom of the frame 1 is equipped with a support assembly, which includes hydraulic cylinders 12 at each of the four bottom corners of the frame 1. A base plate 13 is fixedly installed at the piston shaft end of each hydraulic cylinder 12. The bottom of the base plate 13 is equipped with anti-slip pads. When the equipment is in use, it can be moved by the casters 14, which helps to improve the convenience of moving the equipment. When the equipment is moved to a suitable position, the hydraulic cylinder 12 drives the base plate 13 on the same side to descend and contact the ground, thereby causing the frame 1 to rise with the casters 14, which can play the role of supporting and stabilizing the equipment, which helps to maintain the stability of the equipment. In addition, the anti-slip pads on the bottom of the base plate 13 help to increase the friction between the base plate 13 and the ground.

[0037] The implementation principle of this utility model embodiment is as follows: When the equipment is in use, it can be moved by the universal wheels 14, which improves the convenience of equipment movement. After the equipment is moved to a suitable position, the frame 1 can be raised as a whole by the support components, which helps to maintain the stability of the equipment. The pneumatic door mechanism 2 is moved by the control box, thereby opening one side of the cleaning tank 6. The support plate 3 is equipped with a prior art robotic arm on the side away from the cleaning tank 6. The robotic arm clamps the workpiece and moves it above the two positioning clamping mechanisms 5. The positioning clamping mechanisms 5 clamp and fix the workpiece. Then, the cylinder 9 drives the slide plate on the same side to move the workpiece to the cleaning tank. Inside the cleaning tank 6, after the workpiece moves into the cleaning tank 6, the pneumatic door mechanism 2 closes the cleaning tank 6. Then, the water source inside the water tank 11 is sprayed onto the surface of the workpiece through the spray assembly, which can clean the workpiece. The positioning and clamping mechanism 5 can be driven by the drive assembly to rotate synchronously with the same group of workpieces, which is convenient for the equipment to clean different surfaces of the workpiece and improves the cleaning efficiency of the equipment. After the workpiece is cleaned, the pneumatic door mechanism 2 is raised again through the control box, which is convenient for the workpiece to be removed from the cleaning tank 6 and picked up by the robot arm. The side wall of the pneumatic door mechanism 2 is equipped with an observation window, which is convenient for the staff to check the cleaning status of the workpiece.

[0038] The above are all preferred embodiments of this utility model, and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape and principle of this utility model should be covered within the scope of protection of this utility model.

Claims

1. A rotary spray cleaning device, characterized in that: The system includes a frame (1), a cleaning tank (6) inside the frame (1), a control box on one side of the cleaning tank (6), a support plate (3) fixedly installed on one side of the cleaning tank (6), a pneumatic door mechanism (2) on one side of the cleaning tank (6), two symmetrically distributed slide rails (4) between the bottom inner wall of the cleaning tank (6) and the top of the support plate (3), sliding plates are slidably installed on both slide rails (4), and positioning clamping mechanisms (5) are rotatably installed on the top of both sliding plates. Two symmetrically distributed pneumatic door mechanisms are located on the side of the cleaning tank (6) away from the support plate (3). The piston shafts of the two cylinders (9) slide through the cleaning tank (6). The piston shafts of the two cylinders (9) are fixedly connected to the side opposite to the slide plate on the same side. A water tank (11) is fixedly installed on the top of the frame (1). The water tank (11) is located on the side of the cleaning tank (6) away from the support plate (3). A spray assembly is provided on the inner wall of the side of the cleaning tank (6) away from the support plate (3). A drive assembly is provided below the two positioning clamping mechanisms (5). Universal wheels (14) are provided at the four corners of the bottom of the frame (1). A support assembly is provided at the bottom of the frame (1).

2. The rotary spray cleaning equipment according to claim 1, characterized in that: The spray assembly includes a spray pipe (7) disposed on the inner wall of the cleaning tank (6) away from the support plate (3). The spray pipe (7) is composed of multiple branch pipes. Each branch pipe has multiple nozzles arranged in a straight line on its side wall. The top of the water tank (11) is equipped with a spray pump (10). One end of the spray pump (10) passes through the water tank (11). A connecting pipe connects the spray pump (10) and the spray pipe (7).

3. The rotary spray cleaning equipment according to claim 1, characterized in that: The drive assembly includes two geared motors (15) located at the bottom of the cleaning tank (6). Two symmetrically distributed rotating shafts (16) are rotatably mounted on the inner wall of the bottom of the cleaning tank (6). The bottom ends of the two rotating shafts (16) rotatably penetrate the cleaning tank (6) and are respectively fixedly connected to the output shaft of the geared motor (15) on the same side. The bottom ends of the two positioning clamping mechanisms (5) are fixedly mounted with connecting rods (18). The bottom ends of the two connecting rods (18) penetrate the sliding plate on the same side. The bottom ends of the two connecting rods (18) are fixedly sleeved with second discs (19). The two first discs (17) are in contact with the second discs (19) on the same side.

4. The rotary spray cleaning equipment according to claim 3, characterized in that: The first disk (17) and the second disk (19) are both fixedly fitted with rubber rings on their sidewalls, and the sidewalls of the rubber rings are provided with a plurality of protrusions arranged in a ring array.

5. The rotary spray cleaning equipment according to claim 1, characterized in that: The support assembly includes a frame (1) with hydraulic cylinders (12) at each of the four corners of the bottom end. Each hydraulic cylinder (12) has a base plate (13) fixedly installed at the piston shaft end. Each base plate (13) has an anti-slip pad at the bottom end.

6. The rotary spray cleaning device according to claim 1, characterized in that: A filter (8) is fixedly installed at the top of the water tank (11), and a conduit is provided between one end of the filter (8) and the water tank (11). A water pumping pipe is connected between the cleaning tanks (6).

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